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7

7.0  Troubleshooting

7.1   Follower Arm Applications

Symptom

Possible Cause

Solution or Diagnostic

No DC power.

Verify incoming power is the correct
voltage.

Fuse blown.

Output wires shorted together or
shorted to ground.

Output wires open circuit. 

Verify output voltage or current at the
receiving device.

Remote tension adjust
potentiometer turned full
counter clockwise or not
wired properly.

Verify tension pot wiring, turn tension
adjust pot full clockwise and follow
the calibration procedure in section
4.3.

Voltage between terminals 20(+) and
22(-) should be greater than zero and
should change as the DFP or DFP-2
is moved through its travel.

Remote tension
potentiometer resistance
is less than 10 kohms.

Use a 10 kohm potentiometer for the
Remote tension control.

DFP, DFP-2 position
sensor not wired properly
or wires shorted.

Verify position sensor is wired
properly and follow the calibration
procedure in section 4.3.

Voltage between terminals 24 and 26
should be 10 vdc.

Voltage between terminals 25 and 26
should change as the DFP or DFP-2
is moved through its travel.

No output.

Follower Arm not
calibrated.

Follow the calibration procedure in
section 4.3.

RUN/STOP switch not
connected or not wired
properly.

Verify RUN/STOP switch wiring.

Output does not
increase during
stop time.

STOP MULT

iplier

potentiometer not set
properly.

Turn

STOP MULT

 potentiometer

clockwise to increase the stopping
torque.

Incorrect type of meter.

Meter should be a current meter with
1 ma full scale and no more than
500 ohm resistance.

Remote meter not
working.

Meter wires shorted or
open.

Disconnect meter wiring at the
DFC-A and check for proper meter
resistance between the wires.

Summary of Contents for DFC-A

Page 1: ...m or Dancer control applications The DFC A provides a 0 to 10 vdc or 4 to 20 ma output to control a current to pressure transducer or a motor drive in torque mode Terminals are provided for the connec...

Page 2: ...r DFP 2 roll diameter sensor 10 kohm tension potentiometer All inputs and outputs have the negative lead referenced to ground 4 2 Sensor Setup See Figure 3 The DFP or DFP 2 position sensor should be a...

Page 3: ...ME full Counter Clockwise STOP MULT full Counter Clockwise 2 Set the external TENSION pot full Clockwise 3 Position the follower arm on an empty core 4 Adjust the CORE pot to obtain zero on the remote...

Page 4: ...E may be adjusted from 0 2 to 60 seconds 5 0 Dancer Applications 5 1 Electrical Connections Figure 5 shows the connections that are required for the basic dancer system They are 24 vdc power Current T...

Page 5: ...peat step 3 Calibration is complete and the DFC A is ready for operation Optional Adjustments Integrator Many machines run quite successfully after the above adjustments have been made If the dancer a...

Page 6: ...ating Counter Clockwise until the dancer stabilizes The POS1 pot may require readjustment several times in order to keep the dancer roll centered DEFINITION In the following steps the user will have t...

Page 7: ...for the Remote tension control DFP DFP 2 position sensor not wired properly or wires shorted Verify position sensor is wired properly and follow the calibration procedure in section 4 3 Voltage betwe...

Page 8: ...alibrated Follow the calibration procedure in section 5 3 Output full on or full off DFC A in PID mode and RUN STOP switch is not wired properly Verify RUN STOP switch wiring PID mode needs a RUN STOP...

Page 9: ...tude 0 to 2000 m Compatible Residual Current Device Types A or B IEC755 Worst Case Fault Current 2 0 amp dc Inputs Signal DFP or DFP 2 Potentiometer 1 to 10 kohm watt minimum Tension Potentiometer 10...

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