background image

3

INCREASING

DFP

10

9

RUN-STOP

(OPEN FOR RUN)

INCREASING

10K

DIAMETER

TENSION

TENSION

OPEN FOR RUN

RUN/STOP

CW

+

METER

-

1mA

POSITION

-

19

20

21

5

6

15

VDC

24

-

+

16

17

18

TENSION

SHIELD

11

12

13

+

14

-

(OPTIONAL)

(OPTIONAL)

METER

REMOTE

0-1 madc

24 vdc

OUTPUT

2

3

-

+

4-20

+
1

0-10

SHIELD

4

CURRENT-TO-

TRANSDUCER

PRESSURE

or

TORQUE MOTOR

Figure 4

Follower Arm Electrical Connections

4.3   Follower Arm Control Setup

The control adjustments marked with an underline on the label are the only ones needed for follower arm
adjustment.  Stop time and Stop multiplier apply to all operating modes and are not distinctively marked.

1)  Set the following switch and 22-turn potentiometers to the settings given below:

F

switch

PD

ZERO

     

full 

Counter 

Clockwise

FULL

     

full 

Clockwise

D

      

full 

Counter 

Clockwise

CORE

     

full 

Counter 

Clockwise

STOP TIME

   

full 

Counter 

Clockwise

STOP MULT

   

full 

Counter 

Clockwise

2)  Set the external TENSION pot full Clockwise.
3)  Position the follower arm on an empty core.
4)  Adjust the

CORE

 pot to obtain zero on the remote meter.

5)  Adjust the

ZERO

 pot until the meter just starts to increase, and then reverse adjustment direction to

just return the meter to zero.

6)  From published torque versus output curves adjust the

CORE

 pot for the desired output at core.

(Example:  y madc to provide xx psi at core.)

7)  Place the follower arm at the full roll position, and adjust the

FULL

 pot to the desired output at full

roll.

Setup is complete, and the DFC-A is ready for operation.

Optional adjustments:

Stop Multiplier and Stop Time.  The

STOP MULT

 pot can be used to increase the torque while the

machine is stopping.  The increased torque is applied when the RUN/STOP input is closed (terminals 9
and 10).  The length of time the increased torque is applied is adjusted by the

STOP TIME

 pot.  The

STOPPED indicator illuminates when the Stop Time expires.

Summary of Contents for DFC-A

Page 1: ...m or Dancer control applications The DFC A provides a 0 to 10 vdc or 4 to 20 ma output to control a current to pressure transducer or a motor drive in torque mode Terminals are provided for the connec...

Page 2: ...r DFP 2 roll diameter sensor 10 kohm tension potentiometer All inputs and outputs have the negative lead referenced to ground 4 2 Sensor Setup See Figure 3 The DFP or DFP 2 position sensor should be a...

Page 3: ...ME full Counter Clockwise STOP MULT full Counter Clockwise 2 Set the external TENSION pot full Clockwise 3 Position the follower arm on an empty core 4 Adjust the CORE pot to obtain zero on the remote...

Page 4: ...E may be adjusted from 0 2 to 60 seconds 5 0 Dancer Applications 5 1 Electrical Connections Figure 5 shows the connections that are required for the basic dancer system They are 24 vdc power Current T...

Page 5: ...peat step 3 Calibration is complete and the DFC A is ready for operation Optional Adjustments Integrator Many machines run quite successfully after the above adjustments have been made If the dancer a...

Page 6: ...ating Counter Clockwise until the dancer stabilizes The POS1 pot may require readjustment several times in order to keep the dancer roll centered DEFINITION In the following steps the user will have t...

Page 7: ...for the Remote tension control DFP DFP 2 position sensor not wired properly or wires shorted Verify position sensor is wired properly and follow the calibration procedure in section 4 3 Voltage betwe...

Page 8: ...alibrated Follow the calibration procedure in section 5 3 Output full on or full off DFC A in PID mode and RUN STOP switch is not wired properly Verify RUN STOP switch wiring PID mode needs a RUN STOP...

Page 9: ...tude 0 to 2000 m Compatible Residual Current Device Types A or B IEC755 Worst Case Fault Current 2 0 amp dc Inputs Signal DFP or DFP 2 Potentiometer 1 to 10 kohm watt minimum Tension Potentiometer 10...

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