Magnum Versymmetric OE-10 Installation, Operation & Maintenance Manual Download Page 12

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Model OE-10

Installation, Operation and Maintenance

Page

Rev. 4/20/07

ARTS

REAKDOWN

Fig A. Column & Overhead

ITEM #

PART # QTY/LIFT DESCRIPTION

A2010-P

POWER COLUMN WELD

A2010-I

IDLER COLUMN WELD

A2055-0

COLUMN EXTENSION WELD - CL10

A2055-2

COLUMN EXTENSION WELD - CL10-2

A2055-3

COLUMN EXTENSION WELD - CL10-3

A2060

OVERHEAD CHANNEL

36074

SHUTOFF BAR

31129

PAD

36027

OVERHEAD LIMIT SWITCH

A1064

3/8 DIA x 1 7/8 Lg. CLEVIS PIN (SHUTOFF BAR)

40124

HAIRPIN COTTER PIN

31036

3/8" FLAT WASHER

A1153

3/8-16NC HEX.FLG.HD.C.S X 3/4" Lg.

A1154

3/8-16NC HEX.FLG.NUT

Replace all worn or broken parts with genuine

Challenger Lifts Inc.

parts.

Contact your local Challenger Lifts Parts Distributor for pricing and availability.

(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)

A2151_MAGNUM.doc

Summary of Contents for Versymmetric OE-10

Page 1: ... OE 10 10 000 LBS CAPACITY 2500 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ... CHART ABOVE INSIDE COLUMN TO COLUMN SEE CHART ABOVE 144 12 0 MIN TO NEAREST OBSTRUCTION 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL DRIVE ON DIRECTION F G C E A D B B D A E C F G 144 12 0 MIN TO NEAREST OBSTRUCTION INSIDE COLUMN TO COLUMN SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE COLUMN BASE PLATES 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL 111 2 REF DRIVE ON DIRECTION 144 12 0 M...

Page 3: ...t If these conditions cannot be met a pad may be poured to accommodate the lift Check with local build permits office for any special instructions or approvals required for your installation Failure by purch provide the recommended mounting surface could factory lift performance property damage or personal injury LECTRICAL REQUIREMENTS For lift installation and operatio phase units it is necessary...

Page 4: ...03 2 1 Sync Cable Pack for CL10 2 A2055 2 Column Extensions A2003 1 Sync Cable Pack 36035 1 Overhead Shut Off Bar Ass y 36027 1 Mercury Switch A1201 17 A1203 17 1 Power Unit 1 Phase Power Unit 3 Phase A2150 1 Literature Pack INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard o...

Page 5: ...st from the hole for proper holding power 10 Shim both columns to plumb using the shims provided as shown in Fig 2 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 11 Assemble washer and nut to anchor with nut just below impact section of bolt Drive anchor into hole until nut and washer contact base Fig 2 Column Shimming 12 Tighten power column an...

Page 6: ...Fig 7 for proper attachment 19 Route cable up and over sheave in overhead Follow across to other sheave on opposite column Route down through carriage to sheave in bottom of column Route under sheave and up to cable attachment Use Fig 7 for proper attachment 20 Repeat for opposite side IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETTING ONLY IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETT...

Page 7: ... unit hose to elbow See Fig 10b CAUTION do not damage rubber O ring Fig 10b Power Unit Connection 25 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill the Power Unit with three gallons of clean 10wt anti foam anti rust hydraulic oil or Dexron III ATF DO NOT USE OILS WITH DETERGENTS LOCK RELEASE 26 Attach Mechanical Lock Release...

Page 8: ...EN MADE ARM INSTALLATION 31 Lubricate the arm pin or carriage arm pin hole with anti seize and install the arms Insure that the arm restraint gears engage and disengage properly Arm restraints should disengage when lift is fully lowered If any binding occurs insure that the large gear mounted to the arm has been factory installed tight against the arm pin ELECTRICAL 32 Wire tie Limit Switch cord t...

Page 9: ...T1 T9 T8 T3 T7 T2 T1 T5 T4 T6 T4 T9 T6 T7 T8 T5 1Ø 208 240VAC 3Ø 220 240V 3Ø 208V 15amp 15amp 5amp 3Ø 440 480V GROUND L2 WHITE BLACK L1 BLACK FOR THREE PHASE NOTES 1 MOTOR IS FACTORY WIRED FOR 208V OR 220 240V SUPPLY 2 MOTOR CONNECTIONS MUST BE RECONFIGURED PER THIS DIAGRAM FOR 440 480V SUPPLY 3 CONTACTOR COIL RATING MUST MATCH SUPPLY VOLTAGE 208V 220 240V OR 440 480V 4 CONTACTOR MUST BE FIELD MOU...

Page 10: ...ft manufactures as well as to owners and employers The owner employer s responsibilities as prescribed by ANSI ALI ALOIM 2000 are summarized below For exact wording refer to the actual standard provided with this manual in the literature pack The Owner Employer shall insure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer ...

Page 11: ...s are free 3 Disengage the latches by pulling down and holding the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment The following maintenan...

Page 12: ... OVERHEAD CHANNEL 4 36074 1 SHUTOFF BAR 5 31129 1 PAD 6 36027 1 OVERHEAD LIMIT SWITCH 7 A1064 2 3 8 DIA x 1 7 8 Lg CLEVIS PIN SHUTOFF BAR 8 40124 2 HAIRPIN COTTER PIN 9 31036 7 3 8 FLAT WASHER 10 A1153 24 3 8 16NC HEX FLG HD C S X 3 4 Lg 11 A1154 24 3 8 16NC HEX FLG NUT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor fo...

Page 13: ...DESCRIPTION A2135 0 LOCK RELEASE CABLE ASSEMBLY CL10 A2135 2 LOCK RELEASE CABLE ASSEMBLY CL10 2 20 A2135 3 1 LOCK RELEASE CABLE ASSEMBLY CL10 3 21 A1140 2 LOCK PAWL 22 A1133 2 LOCK COVER 23 30020 2 LOCK PIN 5 8 x 1 1 2 Lg SHOULDER BOLT 24 37013 2 LOCK PIN RETAINER 1 2 13NC HEX LOCK NUT 25 37119 1 CLEVIS PIN KIT 26 A1131 2 LOCK SPRING 3 8 O D 27 A1132 1 CABLE SPRING 1 2 O D Idler side ONLY 28 A1141...

Page 14: ...LAMP 40 A1153 5 3 8 16 x HEX FLANGE HEAD BOLT 41 A1154 5 3 8 16 HEX FLANGE NUT 42 39103 1 37 Degree UNION TEE 43 A2127 P 1 POWER HOSE 44 31025 1 3 8 LINE CLAMP 45 A2125 1 20 x HEX FLANGE HEAD BOLT 46 40085 1 20 HEX FLANGE NUT 47 A2127 PU 1 POWER UNIT HOSE 48 16167 1 9 16 18 STRAIGHT THREAD ELBOW Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger ...

Page 15: ... 4 1 2 LONG 54 36025 6 SHEAVE ASSEMBLY 5 DIA X 5 16 GROOVE 55 36024 2 SHEAVE PIN A1063 S SHORT SHEAVE SPACER LINE 56 A2063 S 4 SHORT SHEAVE SPACER HOSE A1063 L10 LONG SHEAVE SPACER LINE 57 A2063 L 2 LONG SHEAVE SPACER HOSE 58 36013 10 1 I D SPACER WASHER 59 36014 2 1 EXT RETAINING RING Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Part...

Page 16: ...8 M8x1 25 x 16 Flat Socket Head Screw 82 B1082 4 Arm Stop 83 A1070 4 INNER GEAR 84 B1068 8 M10x1 5x25 Hex Flange head Screw 85 A1075 4 PULL RING 86 A1073 4 SHAFT 87 31109 4 COMPRESSION SPRING RESTRAINT SHAFT 88 A1072 4 OUTER GEAR 89 36014 4 1 EXT RETAINING RING B2090 2 REAR ARM ASSY ITEMS NO 73 74 81 82 B2085 P 1 FRONT ARM ASSY POWER ITEMS NO 79 80 81 82 B2085 I 1 FRONT ARM ASSY IDLER ITEMS NO 79 ...

Page 17: ...IN 2 PIECE FLIP UP 95 A1094F F 2 MALE ARM WELD FRONT 96 A1094F R10 2 MALE ARM WELD REAR A2002F 1 ARM PACK CL109 2 PIECE FLIP UP A2085F P 1 FRONT ARM ASSY 2 PIECE FLIP UP POWER A2085F I 1 FRONT ARM ASSY 2 PIECE FLIP UP IDLER A2090F 2 REAR ARM ASSY 2 PIECE FLIP UP Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricin...

Page 18: ...17258 8 M10 STOP SCREW 107 B1104 4 RUBBER INSERT 108 B31061 4 M6 LOCKNUT 109 B17255 4 FOOT PAD WELD 110 B17256 4 30mm RETAINING RING 111 B17254 4 THREADED SLEEVE 112 B17257 4 45mm RETAINING RING 113 B17276 4 THREADED INSERT 114 B2211 4 ROLL PIN 6mm DIA x 30mm Lg B2202 1 ARM PACK CL10 3 STAGE B2203 P 1 FRONT ARM ASSEMBLY POWER B2203 I 1 FRONT ARM ASSEMBLY IDLER B2204 2 REAR ARM ASSY Replace all wor...

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