OPERATION MANUAL
8
LINER INSTALLATION
LINER
NOTICE
•
New and unused spiral liners must be shortened to the actual length of the cable
assembly.
•
To install the wire guide with some tension, excess length of 14 mm is required.
To be used for steel wires.
1 Lay down the cable assembly straight and unscrew gas nozzle and contact tip from the torch
neck.
2 Unscrew nut from the central connector and slide liner through the wire conduit up to the
retaining nipple.
3 Screw down nut again by hand and cut off excess length of the liner flush with the torch neck
or tip adaptor.
4 Unscrew nut and pull out liner.
5 Sharpen the liner beginning to an angle of approx. 40
°
and debur the edge.
6 Slide sharpened liner through the wire conduit up to the retaining nipple and screw down
nut and tighten it using a multiple wrench.
7 Screw in contact tip and attach gas nozzle.
PA LINER
NOTICE
•
New and unused PA liners must be shortened to the actual length of the cable
assembly.
•
For PA liners with an outer diameter of 4.00 mm, the capillary tube in the distance
adaptor must be replaced with a guide tube.
•
We recommend that you sharpen the PA liner to an angle of 40
°
.
To be used for aluminium, copper, nickel and stainless steels.
1 Sharpen beginning of PA liner using the ABICOR BINZEL sharpener at an angle of
about 40
°
and slide PA liner through the wire conduit until a noticeable resistance is felt in
the contact tip.
2 Slide clamp nipple, O-ring and nut onto PA liner and tighten the nut under tension.
3 Mark overlength of the PA liner in front of the wire feed rolls and cut it off at the mark using
the cutter.
4 Sharpen the cutting point.
