Magnetic Autocontrol MPP-112 Operating Instructions Manual Download

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Pedestrian Pivot Barrier

MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222

5817,0016EN / Version 00

Summary of Contents for MPP-112

Page 1: ...Operating Instructions Pedestrian Pivot Barrier MPP 112 MPP 122 MPP 132 MPP 212 MPP 222 Doc ID 5817 0016EN Version 00...

Page 2: ...on 00 Translation of the original operating instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 7622 695 5 Fax 49 0 7622 695 602 E Mail info ac magnetic com Internet...

Page 3: ...2 Changes and modifications 12 2 3 Specialists and operating personnel 13 2 3 1 Requirements 13 2 4 Personal protective equipment 14 2 5 Occupational safety and special dangers 14 2 5 1 Danger pictog...

Page 4: ...P 212 37 7 6 2 MPP 122 and MPP 222 38 7 7 Mounting the turnstile arms 39 7 8 Check assembly and installation 39 8 Electrical connection 40 8 1 Safety 40 8 2 Installing electrical protective devices 41...

Page 5: ...ulse operation in one direction Permanent clearance in the other direction 65 10 6 Special cases during 120 operation 65 10 6 1 Stopping in mid movement 65 10 6 2 Turning back in mid movement 65 10 6...

Page 6: ...6 5817 0016EN Version 00 13 3 Changing logic controller MBC 110 80 13 4 Downloading new software to the motor controllers MMC 120 81 14 Decommissioning disassembly and disposal 82 15 EC Declaration o...

Page 7: ...n the local accident prevention regulations valid at the pedestrian barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions befo...

Page 8: ...ignal word DANGER points to an immediately dangerous situation which leads to death or severe injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation...

Page 9: ...ntally the responsibilities agreed upon in the delivery contract the general terms and conditions as well as the manufacturer s conditions of delivery and the statutory provisions valid at the time of...

Page 10: ...r Refer to page 2 for address Spare part lists can be obtained on request 1 7 Warranty conditions Subject to the condition that the operating instructions are observed and that no inadmissible operati...

Page 11: ...ta of the type plate such as type serial number version etc before calling 1 10 EC Declaration of Conformity For the EC Declaration of conformity pursuant to EC Machinery Directive 2006 42 EC Annex II...

Page 12: ...arriers other than intended and or in a different manner can cause hazardous situations Only use pedestrian barrier as intended All specifications in these operating instructions have to be strictly c...

Page 13: ...ience as well as their knowledge of the pertinent regulations are able to carry out work assigned to them independently and to recognise potential hazards Electrical specialists are able due to their...

Page 14: ...these instructions to reduce health hazards and to avoid dangerous situations 2 5 1 Danger pictograms on the pedestrian pivot barrier The relevant dangerous areas on the pedestrian pivot barrier can...

Page 15: ...arrange repair Only electrical specialists may carry out work on the electrical system Switch off voltage supply and secure against re activation before performing any work Test for absence of voltag...

Page 16: ...the pallet should be done by a minimum of two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carrying...

Page 17: ...onnel are allowed to operate the pedestrian barrier Sharp edges and spiky corners WARNING Risk of injury on edges and corners Sharp edges and spiky corners can cause skin abrasions and cuts Work caref...

Page 18: ...rear wall in the lower housing The pedestrian pivot barriers MPP 12 and MPP 222 have the type plate in the upper housing part below the right hinge 5 8 6 3 4 7 9 2 1 Q S Nr Made in Germany 10 Mag0000...

Page 19: ...op arm D Bidirectional with Drop arm 11 Protection class 1 IP 32 2 IP 44 12 Material 1 V2A IP 44 2 V4A IP 44 3 Chrome steel IP 32 for MPP 112 MPP 122 and MPP 132 only 13 Cover End housing 0 Standard d...

Page 20: ...0 4 Technical data 4 1 Dimensions 4 1 1 MPP 112 and MPP 212 Mag00533 2 3 5 4 400 785 738 MPP 112 1035 MPP 212 1038 ca 1240 ca 190 870 515 42 300 145 ca 163 c a 2 6 1 Fig 2 Dimensions MPP 112 and MPP 2...

Page 21: ...112 MPP 122 MPP 132 MPP 212 MPP 222 Technical data 5817 0016EN Version 00 21 4 1 2 MPP 132 Mag00535 400 943 500 145 738 870 300 515 ca 2 3 mm 785 42 1 2 3 4 Fig 3 Dimensions MPP 132 dimensions in mm 1...

Page 22: ...5817 0016EN Version 00 4 1 3 MPP 122 and MPP 222 Mag00534 2 3 5 4 870 42 1035 1300 150 200 897 200 738 260 ca 300 ca 1 3 ca 175 ca 1201 515 1 Fig 4 Dimensions MPP 122 and MPP 222 here illustrated MPP...

Page 23: ...ble 1 Electrical connection 4 3 Operating conditions Designation Unit Value Ambience temperature range C 25 to 50 Storage temperature range C 10 to 60 Relative humidity max 95 non condensing Protectio...

Page 24: ...00 5 Design and function 5 1 Design 5 1 1 MPP 122 and MPP 212 Mag00246a 1 2 3 4 Fig 5 Design pedestrian pivot barriers MPP 112 and MPP 212 1 Cover on hinges and lockable removable for MPP 212 2 Upper...

Page 25: ...n 5817 0016EN Version 00 25 5 1 2 MPP 132 Mag00536 1 2 3 4 Fig 6 Design pedestrian pivot barriers MPP 132 1 Attachment housing for installation of access control devices 2 Upper housing for drive unit...

Page 26: ...its such as a GED 5 2 Function The MAGNETIC pedestrian pivot barriers MPP separate and control pedestrians who wish to access or leave areas with restricted access There is the option of either walkin...

Page 27: ...ncy input Various feedback messages from relay outputs are available for the customer The power supply for the controllers is provided by a transformer power supply with two output voltages 30 V DC an...

Page 28: ...from the pallet should be done by a minimum of two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight of heavy objects can severely injure a person Lifting and carr...

Page 29: ...e on the transport documents or on the delivery note of the forwarder Lodge complaint NOTE Lodge a complaint for each defect as soon as it is recognised Compensation claims can only be submitted withi...

Page 30: ...r packages under the following conditions Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against solar irradiation Avoid mechanical vibrations Storage temperat...

Page 31: ...Ensure correct arrangement and correct fit on the components Install all fastening elements correctly Improper transport WARNING Danger from improper transport of the pedestrian barrier The weight of...

Page 32: ...ell as moving the pedestrian barrier must take place with greatest care Only remove packaging directly before assembly Personal protective equipment The following must be worn during all assembly and...

Page 33: ...he foundation must meet the following requirements have sufficient load carrying capacity have a skid proof surface be level and horizontal have sufficient thickness for the fastenings Empty conduits...

Page 34: ...mensions in mm For indoor applications reinforcement is not required 1 Foundation level and horizontal 2 Foundation depth at least 800 mm frost protected foundation depth to be adjusted to the local s...

Page 35: ...For indoor applications reinforcement is not required 1 Foundation level and horizontal 2 Foundation depth at least 800 mm frost protected foundation depth to be adjusted to the local situation 3 Con...

Page 36: ...ding to type and size and continue to use them after recycling 7 5 Mounting pedestrian barrier right to a wall MPP 212 and MPP 222 The pedestrian pivot barriers MPP 212 and MPP 222 can be installed di...

Page 37: ...er to page 34 Fig 9 3 Install cover 4 Align pedestrian pivot barrier on the foundation 5 Pedestrian pivot barrier attached to the foundation with foundation anchors and U profiles Tighten nuts slightl...

Page 38: ...cover 4 Align pedestrian pivot barrier on the foundation 5 Pedestrian pivot barrier attached to the foundation with foundation anchors and U profiles Tighten nuts slightly The mounting material is in...

Page 39: ...operating time approx 1 week tighten the hexagon socket screws again A A Mag00144 Fig 13 Mounting the turnstile arms here illustrated for MPP 222 7 8 Check assembly and installation The following poi...

Page 40: ...n or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the electri...

Page 41: ...ables into separate conduits Use cables according to the electrical circuit plan Only install and apply additional parts approved by MAGNETIC The electrical and electronically additional parts must be...

Page 42: ...2 and MPP 212 3 1 5 7 4 2 1 2 L1 N PEPE 6 8 2 3 4 Mag00092 1 Fig 14 Electrical connection MPP 112 MPP 132 and MPP 212 1 Motor controller MMC 120 2 Logic controller MBC 110 3 Main switch 4 Terminal blo...

Page 43: ...ess to the connection drive unit and controller 1 Heater option 2 Cover 3 Electrical connection 4 Drive unit 5 Logic controller MBC 110 6 Motor controller MMC 120 2 Lead the incoming cables through th...

Page 44: ...re available for control and feedback on customer s side 7 Digital inputs to control the pedestrian barrier 6 Relays outputs to feedback information Fig 17 Customer connections to MBC 110 1 Connection...

Page 45: ...assage right Opening pulse for right hand passage In the event of the signal is activated more than 5 seconds a permanent contact is set IN4 Emergency Clearance of access in both directions in emergen...

Page 46: ...a permanent signal is output here You can also use this output to lock an impulse generator for passage to the right if passage to the left is cleared 4 Display passage free right At free passage righ...

Page 47: ...MOSFet outputs Not isolated Switched voltage 5 to 24 V DC Switched current 500 mA MOSFet output Function Description 1 Controlling holding solenoid drop arm For internal use 2 Controlling holding sol...

Page 48: ...installation sizes according to the following figure A special cover with removable facia panels for a more comfortable installation of any access control devices is available on demand B B 86 93 99...

Page 49: ...barrier Does the supply voltage match the specification on the type plate Are the following electrical protective devices installed lockable 2 pole main switch circuit breaker and leakage current fau...

Page 50: ...instruction manual Electric voltage DANGER Mortal danger by electric voltage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power...

Page 51: ...ablished by CAN BUS Also see electrical circuit diagram Some functions and parameters of the pedestrian barrier can be adjusted with the 8 DIP switches The connection side on the customer s site compr...

Page 52: ...ns OFF Buzzer switched off ON Buzzer switched on 3 Drop arm Select version of the pedestrian pivot barrier This indication influences the progress during the reference drive homing Options OFF Pedestr...

Page 53: ...no one in the lane On expiry of the hold open time the pedestrian barrier closes if no one has passed through Optionen DIP S3 2 DIP S1 5 DIP S1 6 Hold open time OFF OFF 10 s OFF ON 20 s ON OFF 30 s O...

Page 54: ...tions OFF The error E07 Vandalism recognised is displayed at once when the blocking element is moved in the wrong direction ON The error E07 Vandalism recognised is displayed only when the blocking el...

Page 55: ...ther than the third grating Options OFF The Extended brake time is not effective at the third vandalism attempt ON The Extended brake time is effective at the third vandalism attempt The Extended brak...

Page 56: ...s ON The extended brake time is set to 50 x 50 ms 2 5 s Table 8 DIP switch block S2 Example for DIP switches S1 4 and S2 4 to S2 8 DIP switches S1 4 and S2 4 to S2 8 are set as follows DIP S1 4 ON DIP...

Page 57: ...activated See page 76 chapter 12 4 OFF CAN termination deactivated ON CAN termination activated 2 DIP S1 5 and S1 6 Hold open time The hold open time is set via DIP switches S3 2 S1 5 and S1 6 For mo...

Page 58: ...is in the mode Teaching home position The screen displays the message H 5 Put the blocking element in the desired position manually Observe that all turnstile arms are connected in case of pedestrian...

Page 59: ...arts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical spe...

Page 60: ...and IN4 See page 45 chapter 8 4 1 Check connection of digital inputs IN2 and IN3 See page 45 chapter 8 4 1 Check connection of relays outputs 1 to 6 See page 46 chapter 8 4 2 10 3 Operation 10 3 1 Sw...

Page 61: ...mpletely The brake has been activated Depending on the configuration of the inputs only one direction can be released The free and the blocked directions can be signalled via optional displays The blo...

Page 62: ...2 4 10 5 3 Start up routine without drop arm After activation of the voltage the blocking element performs a reference run homing I e the blocking element turns to one of the end positions on the shor...

Page 63: ...ore than approx 3 in the cleared direction the hold open time is deleted immediately Then it is no longer possible to return the blocking element in the other direction In this operating type a reques...

Page 64: ...ither direction When a passage has been completed the control verifies again for which directions pulses are still stored If pulses are still stored the hold open time starts running again The relay o...

Page 65: ...on in one direction 10 6 Special cases during 120 operation 10 6 1 Stopping in mid movement If the blocking element is stopped in mid movement e g from the user not moving on the motor will continue t...

Page 66: ...locking element is moved in one direction with a force larger than the maximum holding force of the lock the blocking element gives The lock remains active and the motor tries to hold against it at ma...

Page 67: ...ltage DANGER Mortal danger by electric voltage Touching live parts can be lethal Damage to the insulation or to individual components can be lethal Switch off the power supply immediately in case of d...

Page 68: ...nst restarting 2 Remove soiling appropriately Use a water in oil emulsion spray as cleaning agent We recommend the stainless steel care spray of the company 3M If necessary pre clean surface with a da...

Page 69: ...ge 2 Interval Maintenance work To be carried out by Check all parts for damages and sharp edges Operator Check drop arm function Operator Monthly Visual inspection of the housing in and outside for da...

Page 70: ...thal injuries All troubleshooting work must be performed by specialists or electronics specialists Prior to work ensure that there is sufficient assembly space Pay attention to tidiness and cleanness...

Page 71: ...ted See Fig 22 Check that the CAN cables between the controllers are not damaged Check that the CAN addresses on all controllers are correctly set See Fig 23 Check that the CAN termination resistors o...

Page 72: ...n contact your authorised dealer or MAGNETIC directly 12 3 Malfunction logic controller MBC 110 Fig 22 LEDs on the logic controller MBC 110 1 Green LEDs indicate the switching status of the customer i...

Page 73: ...he MBC 110 The characters of the error codes are displayed one after another Example The error code E05 is displayed as follows 1 E Error 2 Pause 3 0 4 Pause 5 5 6 Pause 7 Step 1 to 6 is repeated 12 3...

Page 74: ...orrect firmware Please perform a MMC firmware update See page 81 chapter 13 4 E30 MMC FLASH erase error The programme storage of the MMC could not be deleted Retry update process See page 81 chapter 1...

Page 75: ...necessary exchanges patch cable E65 EEPROM I C error Internal EEPROM communication error contact service E66 EEPROM checksum error A communications error to the internal EEPROM appeared When the erro...

Page 76: ...tivated at both ends of the bus to prevent interference Each controller is equipped with a DIP switch block The termination is activated or deactivated using DIP switch 1 The CAN addresses are set usi...

Page 77: ...al is missing Missing signal at emergency input IN1 of the MBC 110 CAN connection between MBC 110 and MMC 120 defective Electrical specialist Green LED is ON Normal operation Red LED is OFF No error c...

Page 78: ...defective 5 Lifeguarding CAN CAN communication with MBC 110 interrupted 6 Short circuit to ground Short circuit between motor phase and ground 7 Motor phases shorted Short circuit between two motor p...

Page 79: ...been replaced Pay attention to correct installation of the spare parts Reinstall all fastening elements correctly Before reactivation ensure that all panels are installed and the cover closed Electri...

Page 80: ...connect cables from the motor controller MMC 120 4 Replace motor controller MMC 120 5 Re connect cables 6 Set DIP switches for the CAN bus address 1 ON 2 OFF 3 OFF 4 OFF 13 3 Changing logic controller...

Page 81: ...MBC 110 assumes the waiting state The display shows L and a flashing stop At this point in time the download can be cancelled by switching off the power supply 7 Set all 16 DIP switches 2 x 8 to the O...

Page 82: ...erial types Non recyclable materials have to be disposed of in an environmental friendly manner Prior to decommissioning and disposal of the pedestrian barrier it must be completely separated from the...

Page 83: ...basic concepts general principles for design Part 2 Technical principles EN 60204 1 2006 AC 2010 Sicherheit von Maschinen Elektrische Ausr stung von Maschinen Teil 1 Allgemeine Anforderungen Safety o...

Page 84: ...estrian Pivot Barrier MPP 112 MPP 122 MPP 132 MPP 212 MPP 222 Appendix 84 5817 0016EN Version 00 16 Appendix 16 1 Electric circuit diagram The electric circuit diagram is supplied as a separate docume...

Page 85: ...0 MPP 112 20 MPP 122 22 MPP 132 21 MPP 212 20 MPP 222 22 DIP switch block S1 52 DIP switch block S2 54 DIP switch block S3 57 Disassembly Top cover 36 E EC Declaration of Conformity 11 83 Electric cir...

Page 86: ...ational safety 14 15 Operating conditions 23 Operating Instructions 7 Operating Personnel Requirements 13 Operation 60 P Personal protective equipment 14 Pictogram explanation 8 R Relay outputs 46 Rep...

Page 87: ...Pedestrian Pivot Barrier MPP 112 MPP 122 MPP 132 MPP 212 MPP 222 5817 0016EN Version 00 87...

Page 88: ...F05530535 MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 7622 695 5 Fax 49 7622 695 602 e mail info ac magnetic com...

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