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Product Transition Guide

G+ Mini Rev:

G+ Mini Transition Guide  September 2008
Page 4 of 24
Magnetek, Inc.

1.1 Overview

This purpose of this document is to provide an easy transition from the P3 Series 2 (N060 = 00) to the G+ Mini (A01.01 = 1).
For the advanced portion (A01.02 = 2), please refer to the G+ Mini Advanced instruction manual (P/N 144-25084).

1.2 Drive Replacement Checklist

Item

Checkpoints

Checked?

Hardware

Basic

• Check if the new drive dimensions are bigger than the current drive. Can the mounting 

holes be used?
– Verify that the existing dimensions reference in Section 1.5, “Dimensions, 

installation space and substitution material” of this manual compares the sizes of the 
current and new unit. If a mechanical substitution kit is necessary, it is referenced in 
Section 1.5.

< Digital operator  >

• Was a remote operator connected to the current unit?

– If so, do not attempt to connect the P3 Series 2 remote operator to the G+ Mini, as 

they are incompatible.

– The digital operator for the G+ Mini can not be mounted remotely.

Main and 
Control 
Terminals

< Wire Length >

• In the replacement drive, the main and control circuit terminals may be mounted in 

different positions. Check to ensure all cables are long enough to be connected to the 
new unit.

< Main circuit wires and terminal specifications >

• Compare the occupied terminals of the current unit with the new drive’s terminals 

(shape, size, etc.), and verify that the wires fit in the new unit’s terminals, using Section 
1.4 “Terminals”, specifically “Control Terminal Sizes and Wire Sizes” of this 
document.

Software

Parameter

< Check the parameter settings >

• Read the parameter settings of the current unit and perform a parameter conversion to 

the new parameters following Section 1.6 “Parameter Correspondence Table”, 
specifically “P3 Series 2 and G+ Mini Differences in Parameter Settings” of this 
document.
– If there is special software installed or parameters appear that are not mentioned in 

this document, contact your Magnetek representative.

Summary of Contents for P3 Series

Page 1: ...G Mini Transition Guide Product Transition Guide P3 Series 2 to G Mini Distributed by Ergonomic Partners Sales ErgonomicPartners com 314 884 8884 www ErgonomicPartners com...

Page 2: ...Product Transition Guide G Mini Rev G Mini Transition Guide September 2008 Page 2 of 24 Magnetek Inc Page Intentionally Left Blank...

Page 3: ...ze Electric Wire Differences 9 Control Terminal Sizes and Wire Sizes 11 1 5 Dimensions Installation Space and Substitution Material 12 P3 Series 2 Dimensions Drive Ratings 12 G Mini Dimensions Drive R...

Page 4: ...ries 2 remote operator to the G Mini as they are incompatible The digital operator for the G Mini can not be mounted remotely Main and Control Terminals Wire Length In the replacement drive the main a...

Page 5: ...ng wiring is long enough to reach the new terminal location Is a braking unit installed Check if a braking unit is used in the current installation Inspect the braking unit for physical damage or wear...

Page 6: ...S2 2003 P3S2 1 6 3 0 1 4 1 2 2001 G M 2003 G M 1 6 3 0 1 4 1 2 2005 P3S2 2008 P3S2 5 0 8 0 3 4 1 2 2005 G M 2008 G M 5 0 8 0 3 4 1 2 2011 P3S2 2017 P3S2 11 0 17 5 3 5 2011 G M 2017 G M 11 0 17 5 3 5 2...

Page 7: ...tput V T2 V T2 W T3 W T3 B1 B1 Braking resistor or external braking unit connection B2 B2 Braking resistor connection 1 1 DC Choke connection DC power supply input 2 2 DC Choke connection DC power sup...

Page 8: ...put EN954 1 category 3 Stop category 0 Open Stop Closed Operation MA Multi Function Digital Output N O Contact Fault Max AC load 250 VDC 1 A max 30 VDC 1 A max Max load AC 250 V 10 mA 1 A DC 30 V 10 m...

Page 9: ...1 2 1 5 14 10 2 0 5 5 14 2 M4 10 6 13 3 1 2 1 5 14 10 2 0 5 5 14 2 12 3 5 14 10 2 0 5 5 12 3 5 2011 2001 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 10 6 13 3 1 2 1 5 14 10 2 0 5 5 12 3 5 M4 10 6 13 3...

Page 10: ...L3 U T1 V T2 W T3 1 2 M8 9 11 79 7 11 0 8 38 8 2 38 2 B1 B2 M5 2 2 5 17 7 22 1 8 14 8 6 14 6 Drive Type Terminal Symbol P3 Series 2 G Mini P3S2 G Mini Screw Size Tightening Torque lb in N m Applicabl...

Page 11: ...0 5 5 14 2 4008 4009 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 10 6 13 3 1 2 1 5 14 10 2 0 5 5 14 2 M4 10 6 13 3 1 2 1 5 14 10 2 0 5 5 14 2 12 3 5 12 3 5 4014 4014 M4 12 4 1 4 12 10 3 5 5 5 10 5 5 M5...

Page 12: ...ue in lbs N m Applicable Wire Size AWG mm2 Recommended Wire Size AWG mm2 Screw Size Tighten Torque in lbs N m Applicable Wire Size AWG mm2 Recommended Wire Size AWG mm2 MA MB MC M3 4 4 5 3 0 5 0 6 Str...

Page 13: ...0 2 0 4 25 5 04 5 16 3 78 4 65 M4 3 53 72 8 2011 P3S2 11 0 3 0 4 25 5 04 5 51 3 78 4 65 M4 3 53 94 8 2017 P3S2 17 5 5 0 5 51 5 04 5 63 5 04 4 65 M4 5 30 149 1 2025 P3S2 25 0 7 5 7 09 10 24 6 70 6 46 9...

Page 14: ...25 0 7 5 5 51 10 00 5 51 4 80 9 76 M5 8 4 248 5 2033 G M 33 0 10 5 51 10 00 5 51 4 80 9 76 M5 8 4 282 6 2047 G M 47 0 15 7 09 11 42 6 42 6 30 11 18 M5 12 1 389 7 2060 G M 60 0 20 8 66 13 78 7 36 7 56...

Page 15: ...G Mini Transition Guide September 2008 Page 15 of 24 Magnetek Inc Product Transition Guide G Mini Rev IMPULSE P3 Series 2 Wiring Diagram...

Page 16: ...Product Transition Guide G Mini Rev G Mini Transition Guide September 2008 Page 16 of 24 Magnetek Inc IMPULSE G Mini Wiring Diagram...

Page 17: ...01 03 1 Speed Reference Selection A01 04 1 n000 0 4 A01 04 0 4 n000 5 n000 6 n000 7 n000 8 n000 9 A01 04 0 A01 04 1 A01 04 2 A01 04 3 A01 04 4 Initialize A01 05 0 n000 0A A01 05 2220 n000 20 A01 05 99...

Page 18: ...3 01 1 H04 01C 102 n016 xx0x n016 xx1x H04 01 102 H04 01 103 D09 01 D09 02 D09 03 D09 04 0 50B 0 50B 0 50B 0 20 n016 00xx n016 10xx n016 01xx n016 11xx D09 01 4 0 00 D09 01 4 0 20 D09 01 4 0 50 D09 01...

Page 19: ...3 H01 03 H01 05 4 Terminal S4 function selection n033 1 H01 04B 1 n032 34 4 H01 03 H01 05 5 n032 34 5 H01 03 H01 05 13 n032 34 6 H01 03 H01 05 3F n032 34 7 H01 03 H01 05 1 n032 34 8 H01 03 H01 05 32...

Page 20: ...n051 0 10 H03 13 0 03 Terminal S6 function selection n052 0F H01 06 0F P3 Series 2 G Mini n032 34 0 H01 03 H01 05 0 n032 34 1 H01 03 H01 05 1 n032 34 2 H01 03 H01 05 2 n032 34 3 H01 03 H01 05 4 n032...

Page 21: ...05 2005 28 4 16 7 45 1 22 2 14 5 36 7 1 5 2008 2008 53 7 19 1 72 8 41 5 20 4 61 9 2 2 2011 2011 60 4 34 4 94 8 55 2 26 1 81 3 3 7 2017 2017 96 7 52 4 149 1 85 6 37 1 122 7 5 5 2025 2025 170 4 79 4 249...

Page 22: ...rical 30 000 A RMS Symmetrical Control Section Digital Operator Display LED 4x 7 seg LCD option LED 5x 7 seg Digital Operator Number of Keys 6 8 Copy Function Built in Built in USB copy unit option Mi...

Page 23: ...Yes Overtemperature OH Auto Speed Reduction on OH Cooling Fan Bottom mount Top mount Drive Enable Run Permissive None Meets EN954 1 Cat 3 RS485 Comms Comm Speed 19 2kbps 115 2kbps Key Features Parame...

Page 24: ...Mini Product Transition Guide Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 Document Number PL V1000 01 September 2008 Magnetek Inc Distributed by Ergonomic Partners Sales ErgonomicP...

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