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inteleSmart2 RECEIVER

Engineered

AC/DC Relay Receiver

Part Number: 198-80102-0002 R1

June 2016

Summary of Contents for inteleSmart2

Page 1: ...inteleSmart2 RECEIVER Engineered AC DC Relay Receiver Part Number 198 80102 0002 R1 June 2016 2016 Magnetek...

Page 2: ...agnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton Ontario L6W 1W3 Canada Phone 1 800 792 7253 Fax 1 905...

Page 3: ...4 WIRING 16 4 1 ALARMS AND HORNS 16 4 2 POWER 16 4 2 1 DC Power 16 4 2 2 AC Power 16 4 3 COMMONS 17 4 4 POWER OR HOT ROUTING 17 4 5 MACHINE STOP MC RELAYS 17 4 6 WIRING DIAGRAMS 17 4 6 1 Wiring Isola...

Page 4: ...egacy Channel Set 40 8 4 900MHz CHANNEL SET 41 8 5 419MHz CHANNEL SET 42 8 6 2 4 GHz FHSS 43 9 TROUBLESHOOTING 44 9 1 TROUBLESHOOTING TABLE 45 9 2 RECEIVER SPECIFICATIONS 48 9 3 ASSEMBLY AND REPLACEME...

Page 5: ...ipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupational...

Page 6: ...ance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION WAR...

Page 7: ...ons Quite frequently the equipment is operated in areas where people are working in close proximity to the equipment The operator must exercise extreme caution at all times Workers must constantly be...

Page 8: ...nt know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The operator shall not operate the equipment if the direc...

Page 9: ...LD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VAC...

Page 10: ...art2 Instruction Manual June 2016 Page 10 of 49 operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave leave any load unattended while...

Page 11: ...ON CONSIDERATIONS Ensure the mounting location is as far as possible from exposed trolley wires and sources of electromagnetic or radiated noise as possible The receiver enclosure is approximately 20c...

Page 12: ...efore installation 2 Please observe appropriate local and National Electrical Codes when wiring electrical devices 3 Do not connect or disconnect wiring or perform circuit checks while the power is tu...

Page 13: ...receiver Be sure to allow a minimum of 12 7cm 5 in between the connector and nearest surface to allow for cable harness connections 4 For best reception and to help protect connectors from moisture a...

Page 14: ...RAWINGS The receiver housing provides four mounting holes The mounting hardware should consist of M5 10 24 combo drive round head screws that are 40mm 1 5 in in length four M5 10 lock washers and four...

Page 15: ...inteleSmart2 Instruction Manual June 2016 Page 15 of 49 Figure 2 shows the placement of the major components used within the receiver Figure 2 Main Board Component Placement...

Page 16: ...power transformers that can be populated within the receiver One transformer supports 48 115 230VAC 50 60Hz and another transformer supports 24 42 48VAC 50 60Hz Input voltage ranges are configured by...

Page 17: ...route all power to each function from the Machine Stop MC K15 and K16 relays This wiring can only be used if the total current does not exceed the Machine Stop relay ratings 4 5 MACHINE STOP MC RELAY...

Page 18: ...2 7 K5 J12 6 J12 5 K6 J12 4 J12 3 K7 J12 2 J12 1 K8 J13 1 J13 2 K9 J13 3 J13 4 K10 J13 5 J13 6 K11 J13 7 J13 8 J14 6 J14 7 J14 5 K13 J14 9 J14 10 J14 8 K14 K16 J15 4 J15 5 J15 6 Machine Stop 2 MC2 K15...

Page 19: ...ons for the digital inputs J16 analog input J25 and CAN J1 are able to be used as required Magnetek does provide a fully isolated option Full isolation is only available from Magnetek when ordering wi...

Page 20: ...handle the low or high voltage input a jumper needs to be moved To enable high voltage input the jumper needs to short jumper positions 2 and 3 To enable low voltage input the jumper needs to short j...

Page 21: ...as ever connected to the receiver OR Transmitter has been turned off OR Transmitter is out of range 1 The processor had an error during initialization 2 RF initialization error 3 Expansion module erro...

Page 22: ...ment display is flashing the receiver has completed initialization The configuration provides an indication of if the unit is setup using the mapping via RCP r shown or a HEX file programmed at the fa...

Page 23: ...ain board will automatically detect what type of expansion module has been inserted and make the appropriate calls to initialize the expansion module It is possible to place an expansion module in slo...

Page 24: ...inteleSmart2 Instruction Manual June 2016 Page 24 of 49 Expansion Slot 1 Expansion Slot 2 Figure 5 Relay Expansion Module Wiring...

Page 25: ...inteleSmart2 Instruction Manual June 2016 Page 25 of 49 Figure 6 Relay Module Component Placement...

Page 26: ...communicate with each other WARNING TWO OPERATIONAL TRANSMITTERS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD DO NOT OPERATE THEM AT THE SAME TIME FAILURE TO FOLL...

Page 27: ...ERENT GROUND POTENTIALS WILL DAMAGE EITHER THE COMPUTER SYSTEM OR THE INTELESMART2 AN ISOLATED USB HUB IS RECOMMENED TO BE UTILIZED TO PREVENT DAMAGE TO THE INTELESMART2 THE COMPUTER SYSTEM BEING CONN...

Page 28: ...ftware can only be used 10 times before locking the user out Contact customer service or your sales representative for an activation key Click on New Project or Open Project Select New Project if you...

Page 29: ...utomatically upload the setting values on the device upon connection NOTE This check box is checked by default Having the Receive Device Data box checked will cause the program to automatically read t...

Page 30: ...code RF channel etc displays the current setup of the inteleSmart2 and the configuration of the CAN bus network settings Unit Info Page The left section of the Unit Info page allows the user to view t...

Page 31: ...eceiver will only listen to transmitters with the same address This feature is selectable by the user NOTE The transmitter must be set with the same access code as the receiver to properly communicate...

Page 32: ...ween utilizing the internal antenna that is built into the receiver or utilize the external antenna attachment if available Expansion 1 This property displays the status of expansion board 1 This is a...

Page 33: ...ual June 2016 Page 33 of 49 inteleSmart2 Connections The middle section of the Unit Info page will display how the inteleSmart2 Receiver has been configured for this project showing the connections fo...

Page 34: ...y the CAN Settings Source Address This is the address that the inteleSmart2 will use as the source address when transmitting messages on the CAN bus network Baud Rate This pull down menu allows the us...

Page 35: ...download firmware to the board via the bootloader When connected during normal operation of the inteleSmart2 click on ResetDevice This will initiate the bootloader mode where the new software can be d...

Page 36: ...f 49 Click on ResetDevice again to start the inteleSmart2 in normal operation mode 7 4 4 Saving Downloading And Reading The Programs And Other RCP Software Functions CAUTION TO PROGRAM OR READ DATA FR...

Page 37: ...l pop up to confirm if the user wants to proceed Check the box marked I accept and then click the button Continue send to radio On screen prompts will confirm that the receiver has been programmed or...

Page 38: ...ce Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must acce...

Page 39: ...7 433 300 MHz 08 433 350 MHz 09 433 400 MHz 10 433 450 MHz 11 433 500 MHz 12 433 550 MHz 13 433 600 MHz 14 433 650 MHz 15 433 700 MHz 16 433 750 MHz 17 433 800 MHz 18 433 850 MHz 19 433 900 MHz 20 433...

Page 40: ...MHz 08 AK08 438 4 MHz 09 AK09 438 2 MHz 10 AK10 438 0 MHz 11 AK11 437 8 MHz 12 AK12 437 6 MHz 13 AK13 437 4 MHz 14 AK14 437 2 MHz 15 AK15 437 0 MHz 16 AK16 436 8 MHz 17 AK17 436 6 MHz 18 AK18 436 4 MH...

Page 41: ...15 395 MHz 07 919 895 MHz 08 921 395 MHz A 902 369 MHz B 904 075 MHz C 904 272 MHz D 905 126 MHz E 905 526 MHz F 905 736 MHz G 906 625 MHz H 908 728 MHz I 908 926 MHz J 909 125 MHz K 910 123 MHz L 910...

Page 42: ...9 418 250 17 416 150 60 418 300 18 416 200 61 418 350 19 416 250 62 418 400 20 416 300 63 418 450 21 416 350 64 418 500 22 416 400 65 418 550 23 416 450 66 418 600 24 416 500 67 418 650 25 416 550 68...

Page 43: ...er multiple frequencies in a predefined sequence or channel set In doing so this protocol is able to compensate for interference that may be present on a single frequency by sending the message across...

Page 44: ...ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHO...

Page 45: ...even segment LED will flash the programmed Access Code followed by the programmed RF Channel number RF module in receiver and transmitter do not match Using RCP check to make sure the receiver and tra...

Page 46: ...Check to make sure receiver antenna is attached and connected properly Receiver antenna is incorrectly mounted Reference Section 3 3 in the inteleSmart2 manual regarding proper receiver antenna mount...

Page 47: ...ower module has a stable power source No response from digital input Configuration error Using RCP verify that digital input is configured for the system Voltage level error Verify that digital input...

Page 48: ...EMA 4X IP65 Operating Temperature 30 C to 70 C 22 F to 158 F ambient Humidity up to 95 non condensing Typical Operating Range 400 feet 125 meters Relays are rated for 10 Amps 277VAC 30VDC 1 HP 240VAC...

Page 49: ...inteleSmart2 Instruction Manual June 2016 Page 49 of 49 10 NOTES...

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