Magnetek Impulse-t 2006-T Instruction Manual Download Page 1

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Adjustable Frequency Crane Controls

Instruction Manual

Software #5073 October 2015

Part Number: 144-26158 R3

Summary of Contents for Impulse-t 2006-T

Page 2: ......

Page 3: ...e Occupational Health and Safety Administration OSHA Applicable local state or federal codes ordinances standards and requirements or Safety standards and practices for the industries in which Magnete...

Page 4: ...situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which...

Page 5: ...2 6 Chapter 3 Wiring IMPULSE T Wiring Practices 3 3 IMPULSE T Typical Connection Diagram 3 5 Suggested Circuit Protection Specifications and Wire Size 3 7 Chapter 4 Getting Started Overview 4 3 Using...

Page 6: ...nalog Output 5 16 Protection Parameters 5 17 Motor Overload Protection 5 17 Stall Prevention 5 19 Hardware Protection 5 21 Automatic Reset 5 21 Operator Parameters 5 22 Drive Selection 5 22 Monitor Pa...

Page 7: ...C h a p t e r 1 Introduction...

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Page 9: ...brake is disengaged for the entire tuning process Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on Do not remove or insert t...

Page 10: ...drives The drive includes Volts Hertz Control Up to 8 Discrete Speed References 1 multi function digital output 120 VAC interface card standard Multi function analog input 0 10 VDC 4 20 mA 0 20 mA 40...

Page 11: ...equency accuracy 0 01 with digital reference command 0 5 with analog reference command 10 bits 10 V Frequency reference resolution Digital 0 01 Hz Output frequency resolution 0 01 Hz Overload capacity...

Page 12: ...iple drive arrangement requiring reactor protection For a multiple drive arrangement an input reactor for each drive is recommended for optimal protection However if the drives are within two drive si...

Page 13: ...IMPULSE T Traverse Resistor Part No Resistor Part No Model Number Finned CMAA Class C CMAA Class D 230 Volts 2006 T EDB2003CT EDB2004DTP 2010 T EDB2006CT EDB2006DTP 2012 T EDB2009CT EDB2011DTP 460 Vol...

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Page 15: ...C h a p t e r 2 Installation...

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Page 17: ...0 C Direct sunlight not for use outdoors Rain moisture High humidity Oil sprays splashes Salt spray Dust or metallic particles in the air Corrosive gases e g sulfurized gas or liquids Radioactive subs...

Page 18: ...Number T IF 48VAC Quick Start Guide Part Number 144 25086 As Required Drive Components AC reactor line or load DC bus reactor External dynamic braking resistor s Required External Devices Motor User...

Page 19: ...5 2012 T 4 3 5 0 5 4 3 8 4 6 M4 3 8 91 7 460V 4002 T 4 3 5 0 3 9 3 8 4 6 M4 2 7 32 4 4004 T 4 3 5 0 5 4 3 8 4 6 M4 3 8 47 3 4005 T 4 3 5 0 6 1 3 8 4 6 M4 3 8 66 3 4009 T 4 3 5 0 6 1 3 8 4 6 M4 3 8 95...

Page 20: ...T Instruction Manual October 2015 2 6 Installing the Drive The following figure shows the minimum clearances when mounting the drive in standard or side by side installations Figure 2 2 Standard Insta...

Page 21: ...C h a p t e r 3 Wiring...

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Page 23: ...cations and Wire Size on page 3 7 Use time delay fuses which are sized at 150 of drive s continuous rated current for drive input protection Use appropriate R C or MOV type surge absorbers across the...

Page 24: ...L3 will not affect the shaft rotation direction or change parameter B3 04 Use shielded cable for all low level DC speed reference signals 0 to 10 VDC 4 to 20 mA Ground the shield only at the drive sid...

Page 25: ...IMPULSE T Instruction Manual October 2015 3 5 IMPULSE T Typical Connection Diagram Figure 3 1 IMPULSE T Typical Connection Diagram...

Page 26: ...when open S3 Multi function input selection 3 Inputs are programmable S4 Multi function input selection 4 S5 Multi function input selection 5 X2 Multi function input selection common Common for contr...

Page 27: ...some circuit protective devices should be used between the incoming three phase power supply and the IMPULSE T These devices can be thermal magnetic or molded case circuit breakers MCCB or slow blow t...

Page 28: ...10 CC 15 18 to 14 14 24 to 18 18 24 to 16 16 18 to 14 14 2010 T 10 8 15 CC 15 14 to 10 14 24 to 18 18 24 to 16 16 18 to 14 12 2012 T 13 9 20 CC 20 14 to 10 14 24 to 18 18 24 to 16 16 18 to 14 12 460VC...

Page 29: ...hort as possible Ground Resistance 230 V class 100 or less 460 V or greater class 10 or less Never run the IMPULSE T drive ground wires in common with welding machines or other high current electrical...

Page 30: ...drive terminals S1 S5 and SC The user input device then connects to terminals S1 S5 and X2 on the interface card Terminals S1 and S2 are factory programmed for the forward and reverse run commands ho...

Page 31: ...and their function along with the default settings Figure 3 5 DIP Switches Table 3 3 Dip Switch Settings Name Function Settings DIP Switch 1 Input method for analog input A1 V 0 10 VDC input internal...

Page 32: ...ctober 2015 3 12 IMPULSE T Power Terminal Arrangement Table 3 4 Terminal Arrangement Figure 3 6 IMPULSE T Power Terminal Arrangement 230V Arrangement 460V Arrangement 2006 T 1 4002 T 2 2010 T 2 4004 T...

Page 33: ...C h a p t e r 4 Getting Started...

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Page 35: ...ance source kVA 500 unless a line reactor is used If unsure of the source transformer use a line reactor No short circuit conditions No loose screw terminals check especially for loose wire clippings...

Page 36: ...nformation will be stored into the drive s memory Keypad Functions The keypad has a 5 digit LED display Both numeric and alpha numeric data can appear on the display Indicators and keys on the keypad...

Page 37: ...ht Resets the drive to clear a fault situation 4 RUN Key Pressing the key initiates the RUN command when LOCAL mode operation is selected Starts the auto tuning process 5 Up Arrow Key Scrolls up to se...

Page 38: ...on at a fast stop During stop by interlock operation During stop 11 When run command is selected from LED operator LOCAL Run command is selected from device other than LED operator REMOTE No Display L...

Page 39: ...some of these parameters are associated with one setting others are tied to a number of possible settings NOTE The terms constant and parameter have the same meaning By default the IMPULSE T is confi...

Page 40: ...eference Limits B3 Sequence Reference Source B5 Acceleration Deceleration Tuning D1 DC Injection Braking D9 S Curve Acceleration Deceleration Motor E1 V f Pattern E2 Motor Set up Terminal H1 Digital I...

Page 41: ...Mode Drive operation is enabled Drive status LED lights Programming Mode Access to parameters control method motion speed control mode and passwords are selected Parameters are set read Verify Consta...

Page 42: ...s access to A1 01 U1 xx U2 xx and U4 xx monitors Table 4 4 Parameter Access Level Settings When the access is set to OPERATION ONLY no parameters can be modified or viewed except parameters shown in t...

Page 43: ...Speed 6 Speed 7 Speed 8 Ref Lower Limit Stopping Method Accel Time 1 Decel Time 1 00 2 Speed Multi Step 6 00 60 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0 00 5 0 5 0 01 3 Speed Multi Step 6 00 30 00 60 00 0...

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Page 45: ...C h a p t e r 5 Programming Features...

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Page 47: ...E1 04 Hz 30 00 Adv B1 03 Frequency Reference 3 Sets the Speed 3 frequency 0 00 E1 04 Hz 60 00 Adv B1 04 Frequency Reference 4 Sets the Speed 4 frequency 0 00 E1 04 Hz 0 00 Adv B1 05 Frequency Referen...

Page 48: ...nitial Value Access Level B2 01 Frequency Reference Upper Limit Sets as a percentage of the maximum output frequency E1 04 which determines the maximum frequency at which the drive is able to run 0 0...

Page 49: ...ator Keypad 01 Terminals Analog input terminals B3 02 Run Source Source from where the RUN command is generated 00 01 01 Adv 00 Digital Operator Digital Operator Keypad 01 Terminals Control circuit te...

Page 50: ...eached If the deceleration time is set too short or the load inertia is too large an overvoltage fault OV may occur during deceleration In this case increase the deceleration time or install an option...

Page 51: ...equency E1 04 Deceleration time sets the time necessary for the output frequency to decelerate from the maximum output frequency E1 04 to 0 Hz Table 5 7 Acceleration Deceleration Parameter Settings Pa...

Page 52: ...f the run command until output frequency reaches the DC Injection Braking Start Frequency 0 5 Hz Then the drive output is turned off and DC injection current is applied to the motor The effective DC i...

Page 53: ...dd time to the acceleration and deceleration Total time to acceleration from minimum frequency to maximum frequency total acceleration is Total time to deceleration from maximum frequency to minimum f...

Page 54: ...0 Input Voltage Parameter Settings Figure 5 5 E1 01 Input Voltage Factory setting is 230 230 VAC or 460 460 VAC An OPE10 error will occur if the following conditions are not met E1 05 E1 08 E1 10 E1 0...

Page 55: ...l E1 04 Max Frequency Maximum Frequency 40 0 E1 04 Hz 60 Adv E1 05 Max Voltage Maximum Voltage 230 0 255 V 460 0 510 V 230 460 2 Adv E1 06 Base Frequency Motor Base Frequency 0 0 E1 04 Hz 60 Adv E1 07...

Page 56: ...60 0 3 0 17 8 1 3 10 9 12 72 0 230 0 60 0 3 0 19 6 1 3 12 7 13 90 0 230 0 60 0 3 0 16 1 1 3 9 2 14 90 0 230 0 60 0 3 0 17 8 1 3 10 9 15 90 0 230 0 60 0 3 0 19 6 1 3 12 7 E1 04 E1 05 E1 06 E1 07 E1 08...

Page 57: ...ber Range Initial Value Access Level H1 01 Terminal S1 Select Selects the multi function inputs Setting for S1 00 81 80 Adv H1 02 Terminal S2 Select Setting for S2 00 81 81 Adv H1 03 Terminal S3 Selec...

Page 58: ...fault response must be selected The table below shows the possible selections for an external fault response Table 5 17 External Fault Response Selection 1 N O normally open contact N C normally clos...

Page 59: ...Closed when the drive provides a voltage or frequency is output 006 Drive Ready Closed when a drive is ready and not in a fault state 00EFault Closed during a major fault 00FNot Used No function 010...

Page 60: ...ial Value Access Level H4 01 Terminal AM Select Analog output selection for Terminal AM 101 113 103 Adv 101 Frequency Reference 102 Output Frequency 103 Output Current 106 Output Voltage 107 DC Bus Vo...

Page 61: ...overload function estimates motor temperature based on inverter output current frequency and time to protect the motor from overheating This time is based on a hot start for the motor see Figure 5 6 M...

Page 62: ...150 of the motor rated current Hot start 0 1 5 0 min 1 0 Adv Figure 5 6 Motor Protection Operation Time L1 13 Overload Operation Selection Determines whether or not to hold the Electrothermal value wh...

Page 63: ...ue Access Level L3 01 Stall Prevention Accel Select Enable disable stall prevention during acceleration 00 01 01 Adv 00 Disable Disable stall prevention during acceleration 01 General Purpose Stall pr...

Page 64: ...eeds this current limit level L3 02 acceleration stops and frequency is maintained When the output current decreases below this current level L3 02 acceleration resumes See Figure 5 7 below Controls t...

Page 65: ...ic Reset Parameter Settings Parameter Code Name Function Range Initial Value Access Level L8 05 Input Phase Loss Selection Input phase loss detection 00 01 01 Adv 00 Disabled 01 Enabled L8 10 Fan Oper...

Page 66: ...nitor Parameters U2 Fault Trace U4 Maintenance Drive Selection Table 5 25 Drive Selection Parameter Settings Parameter Code Name Function Range Initial Value Access Level O2 04 kVA Selection Determine...

Page 67: ...requency Hz O Adv U1 03 Output Current Inverter Output Current A O Adv U1 06 Output Voltage Inverter Output Voltage Reference VAC O Adv U1 07 DC Bus Voltage DC Bus Voltage Measured VDC O Adv U1 10 Inp...

Page 68: ...ion Adv Advanced Parameter Code Name Function Units Access Level U4 01 Elapsed Time Displays cumulative operation time of drive hr O Adv U4 04 Cooling Fan Maintenance Displays cooling usage as a perce...

Page 69: ...C h a p t e r 6 Troubleshooting...

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Page 71: ...attempt to run again at the next run command Alarm Warning Brake does not set operation continues ALM indicator LED flashes fault code flashes brake contact output terminals MC MB and MA stay activat...

Page 72: ...icates that the drive s IGBTs have been disabled The motor will begin coasting when the base block input is received If a RUN command is still present when the BB signal is removed the output voltage...

Page 73: ...sure that the control board terminals and wiring are shielded from electrical noise 3 Check resistance of potentiometer X CPF23 PWM Feedback Fault PWM feedback error 1 Cycle power to the drive 2 Repla...

Page 74: ...1 Check for a phase to phase short in the motor or wiring using a megger 2 Extend the acceleration deceleration time 3 Check torque limit setting X OH flashing Heatsnk Over temp Overheat Pre Alarm Hea...

Page 75: ...ansistor Resistor Internal Braking transistor failed 1 Verify that the external braking resistor is connected to the proper terminals 2 Confirm that the proper resistor is installed 3 Check for a shor...

Page 76: ...t Setting Fault Set values other than F are duplicated 1 Check the settings for H1 01 to H1 05 verify that the same input is not used twice OPE04 Terminal Parameters do not match The drive control boa...

Page 77: ...A p p e n d i x A Advanced Parameter Listing...

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Page 79: ...00 E1 04 Hz 5 3 B1 07 Frequency Reference 7 0 00 0 00 E1 04 Hz 5 3 B1 08 Frequency Reference 8 0 00 0 00 E1 04 Hz 5 3 B2 01 Frequency Reference Upper Limit 100 0 0 0 110 0 5 4 B2 02 Frequency Referen...

Page 80: ...ls 81 00 81 5 13 H1 03 Terminal S3 Select See page 5 13 for further details 00 00 81 5 13 H1 04 Terminal S4 Select See page 5 13 for further details 01 00 81 5 13 H1 05 Terminal S5 Select See page 5 1...

Page 81: ...12 Ambient Temp 50 10 50 C 5 21 L8 18 Soft CLA Sel 00 Disabled 01 Enabled 01 00 01 5 21 L9 02 Auto Reset Attempts 03 00 10 5 21 O2 04 kVA Selection 60 Not Used 61 2001 T 62 2004 T 63 2006 T 64 Not Us...

Page 82: ...ntenance 5 24 U4 05 Capacitor Maintenance 5 24 U4 06 Soft Charge Bypass Relay Maintenance 5 24 U4 07 IGBT Maintenance 5 24 U4 08 Heatsink Temperature 5 24 U4 09 LED Check 5 24 U4 13 Peak Hold Current...

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