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Enrange Flex EM/EX Instruction Manual 

February 2014 

Page 8 of 19 

  Leave any load unattended while lifted  
  Leave power on the radio controlled equipment when the equipment is not in operation 
  Operate any material handling equipment using a damaged controller because the unit may be 

unsafe 

  Operate manual motions with other than manual power   
  Operate radio controlled equipment when low battery indicator is on 

  WARNING 

THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT 

PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY 

BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE 
RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND 

REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND 

DAMAGE TO EQUIPMENT. 

2.4  PRE-OPERATION TEST 

At the start of each work shift, or when a new operator takes control of the crane, operators should do, as 

a minimum, the following steps before making lifts with any crane or hoist: 

Test all warning devices. 

Test all direction and speed controls. 

Test the receiver emergency stop. 

2.5  TRANSMITTER UNIT 

Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator 

should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and 

the transmitter unit should always be placed there when not in use. This precaution will help prevent 

unauthorized people from operating the material handling equipment. 

Spare transmitters should be stored in a secure storage space and only removed from the storage space 

after the current transmitter in use has been turned OFF, taken out of the service area and secured. 

 

This manual covers two types of Flex transmitters: the Flex EM and Flex EX.  Refer to Section 3.3 for the 

differences between these two transmitter types. 

Summary of Contents for Flex EM

Page 1: ...Flex EM EX Transmitter Engineered Remote Equipment Control Part Number 191 00424 0001 R0 February 2014 2014 Magnetek Material Handling...

Page 2: ...Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 4090B Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Phone 1 800 792 7253 Fax 1 905 828 5707...

Page 3: ...3 GENERAL TRANSMITTER INFORMATION 10 3 1 EXTERNAL ILLUSTRATION 12 Button CONFIGURATION 10 3 2 INTERNAL ILLUSTRATION 12 Button CONFIGURATION 11 3 3 TYPES OF BUTTONS 11 4 DIP SWITCH SETTINGS 12 4 1 SYST...

Page 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupatio...

Page 5: ...intenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTIO...

Page 6: ...RE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEP...

Page 7: ...izes the radio control Know how to keep the operator and other people clear of lifted loads and to avoid pinch points Continuously watch and monitor status of lifted loads Know and follow cable and ho...

Page 8: ...PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Te...

Page 9: ...a heating source 2 8 BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Do not attempt t...

Page 10: ...Button 1 4 Push Button 3 5 Push Button 5 6 Push Button 7 7 Push Button 9 8 Push Button 11 9 Push Button 2 10 Push Button 4 11 Push Button 6 12 Push Button 8 13 Push Button 10 14 Push Button 12 15 Stra...

Page 11: ...EM or EX will differ slightly 3 3 TYPES OF BUTTONS Both the Flex EM and EX are offered in a number of button configurations They can be in four button eight button or twelve button configurations The...

Page 12: ...receiver must be set up to recognize the transmitter on its new channel Top slot 1 Bottom slot 0 Figure 5 The above dip switch setting 1 0 0 1 0 corresponds to channel 19 in the system channels table...

Page 13: ...d side of the transmitter handset and rotate it clockwise to the On position Figure 8 Figure 9 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of...

Page 14: ...a period of inactivity push button not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must cycle power before turning on again 8 Turn off the transmitter powe...

Page 15: ...smitter The button that is active will be designated by the D C B A LEDs See Section 5 4 5 3 red blinks followed by a 2 second pause I CHIP error 6 4 red blinks followed by a 2 second pause Transmitti...

Page 16: ...nce Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must acc...

Page 17: ...0 433 950MHZ 10011 05 433 200MHZ 00100 21 434 000MHZ 10100 06 433 250MHZ 00101 22 434 050MHZ 10101 07 433 300MHZ 00110 23 434 100MHZ 10110 08 433 350MHZ 00111 24 434 150MHZ 10111 09 433 400MHZ 01000 2...

Page 18: ...transmitter push button is pressed Improper startup settings Transmitter low battery power Check the transmitter battery level Emergency stop button activated prior to startup Prior to turning on the...

Page 19: ...Enrange Flex EM EX Instruction Manual February 2014 Page 19 of 19 8 NOTES...

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