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Enrange Flex EM/EX Instruction Manual 

February 2014 

Page 6 of 19 

2. CRITICAL INSTALLATION CONSIDERATIONS 

WARNING

PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN 

UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE 

EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED.  FAILURE TO FOLLOW THIS 

WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 
ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, HOISTS, 

LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED.  FAILURE TO FOLLOW THIS 

WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 
AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED 

EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD.  THESE AUDIBLE AND/OR 

VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS.  FAILURE TO FOLLOW 

THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 
FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE 

CONTROLLED EQUIPMENT.  ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST, 

LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES.  DE-

ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY 

EQUIPMENT.  FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND 

DAMAGE TO EQUIPMENT. 
THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE 

SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY 

EQUIPMENT, ETC.  A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER 

CONSIDERATIONS MUST BE PROVIDED.  FAILURE TO FOLLOW THIS WARNING COULD RESULT IN 

SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT. 

2.1 GENERAL 

Radio controlled material handling and mobile hydraulic equipment operates in several directions. 

Cranes, hoists, lifting devices, other material handling and mobile hydraulic equipment can be large, and 

operate at high speeds.  Quite frequently, the equipment is operated in areas where people are working 

in close proximity to the equipment.  

The operator must exercise extreme caution at all times

.  

Workers must constantly be alert to avoid accidents. The following recommendations have been included 

to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a 

life. 

 

2.2  PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED 

EQUIPMENT  

Only properly trained persons designated by management should be permitted to operate radio controlled 

equipment. 

Radio controlled cranes, hoists, lifting devices, other material handling, and mobile hydraulic equipment 

should not be operated by any person who cannot read or understand signs, notices and operating 

instructions that pertain to the equipment. 

 

Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or 

by any person who may be suffering from a disorder or illness, is taking any medication that may cause 

loss of equipment control, or is under the influence of alcohol or drugs. 

Summary of Contents for Flex EM

Page 1: ...Flex EM EX Transmitter Engineered Remote Equipment Control Part Number 191 00424 0001 R0 February 2014 2014 Magnetek Material Handling...

Page 2: ...Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 4090B Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Phone 1 800 792 7253 Fax 1 905 828 5707...

Page 3: ...3 GENERAL TRANSMITTER INFORMATION 10 3 1 EXTERNAL ILLUSTRATION 12 Button CONFIGURATION 10 3 2 INTERNAL ILLUSTRATION 12 Button CONFIGURATION 11 3 3 TYPES OF BUTTONS 11 4 DIP SWITCH SETTINGS 12 4 1 SYST...

Page 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupatio...

Page 5: ...intenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTIO...

Page 6: ...RE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEP...

Page 7: ...izes the radio control Know how to keep the operator and other people clear of lifted loads and to avoid pinch points Continuously watch and monitor status of lifted loads Know and follow cable and ho...

Page 8: ...PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Te...

Page 9: ...a heating source 2 8 BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Do not attempt t...

Page 10: ...Button 1 4 Push Button 3 5 Push Button 5 6 Push Button 7 7 Push Button 9 8 Push Button 11 9 Push Button 2 10 Push Button 4 11 Push Button 6 12 Push Button 8 13 Push Button 10 14 Push Button 12 15 Stra...

Page 11: ...EM or EX will differ slightly 3 3 TYPES OF BUTTONS Both the Flex EM and EX are offered in a number of button configurations They can be in four button eight button or twelve button configurations The...

Page 12: ...receiver must be set up to recognize the transmitter on its new channel Top slot 1 Bottom slot 0 Figure 5 The above dip switch setting 1 0 0 1 0 corresponds to channel 19 in the system channels table...

Page 13: ...d side of the transmitter handset and rotate it clockwise to the On position Figure 8 Figure 9 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of...

Page 14: ...a period of inactivity push button not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must cycle power before turning on again 8 Turn off the transmitter powe...

Page 15: ...smitter The button that is active will be designated by the D C B A LEDs See Section 5 4 5 3 red blinks followed by a 2 second pause I CHIP error 6 4 red blinks followed by a 2 second pause Transmitti...

Page 16: ...nce Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must acc...

Page 17: ...0 433 950MHZ 10011 05 433 200MHZ 00100 21 434 000MHZ 10100 06 433 250MHZ 00101 22 434 050MHZ 10101 07 433 300MHZ 00110 23 434 100MHZ 10110 08 433 350MHZ 00111 24 434 150MHZ 10111 09 433 400MHZ 01000 2...

Page 18: ...transmitter push button is pressed Improper startup settings Transmitter low battery power Check the transmitter battery level Emergency stop button activated prior to startup Prior to turning on the...

Page 19: ...Enrange Flex EM EX Instruction Manual February 2014 Page 19 of 19 8 NOTES...

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