Magnetek Flex EM Manual Download Page 4

Enrange Flex EM/EX Instruction Manual 

February 2014 

Page 4 of 19 

1. PRODUCT MANUAL SAFETY INFORMATION 

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and 

adjustable frequency drives, and industrial braking systems for overhead material handling applications.  

This manual has been prepared by Magnetek to provide information and recommendations for the 

installation, use, operation and service of Magnetek’s radio control products and systems (Magnetek 

Products).  Anyone who uses, operates, maintains, services, installs or owns Magnetek Products should 

know, understand and follow our instructions and safety recommendations in this manual for Magnetek 

Products. 

 

The recommendations in this manual do not take precedence over any of the following requirements 

relating to devices controlled by radio controls: 

 

  Instructions, manuals, and safety warnings of the manufacturers of the equipment where the 

radio system is used, 

  Plant safety rules and procedures of the employers and the owners of facilities where the 

Magnetek Products are being used, 

  Regulations issued by the Occupational Health and Safety Administration (OSHA), 
  Applicable local, state or federal codes, ordinances, standards and requirements, or 
  Safety standards and practices for the overhead material handling industry. 

 

This manual does not include or address the specific instructions and safety warnings of these 

manufacturers or any of the other requirements listed above.  It is the responsibility of the owners, users 

and operators of the Magnetek Products to know, understand and follow all of these requirements.  It is 

the responsibility of the owner of the Magnetek Products to make its employees aware of all of the above 

listed requirements and to make certain that all operators are properly trained.  

No one should use 

Magnetek Products prior to becoming familiar with and being trained in these requirements.

 

WARRANTY INFORMATION 

FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, PLEASE VISIT 

WWW.MAGNETEK.COM. 

Summary of Contents for Flex EM

Page 1: ...Flex EM EX Transmitter Engineered Remote Equipment Control Part Number 191 00424 0001 R0 February 2014 2014 Magnetek Material Handling...

Page 2: ...Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 4090B Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Phone 1 800 792 7253 Fax 1 905 828 5707...

Page 3: ...3 GENERAL TRANSMITTER INFORMATION 10 3 1 EXTERNAL ILLUSTRATION 12 Button CONFIGURATION 10 3 2 INTERNAL ILLUSTRATION 12 Button CONFIGURATION 11 3 3 TYPES OF BUTTONS 11 4 DIP SWITCH SETTINGS 12 4 1 SYST...

Page 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupatio...

Page 5: ...intenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTIO...

Page 6: ...RE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEP...

Page 7: ...izes the radio control Know how to keep the operator and other people clear of lifted loads and to avoid pinch points Continuously watch and monitor status of lifted loads Know and follow cable and ho...

Page 8: ...PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the crane operators should do as a minimum the following steps before making lifts with any crane or hoist Te...

Page 9: ...a heating source 2 8 BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize all users with the instructions of the charger before attempting to use Do not attempt t...

Page 10: ...Button 1 4 Push Button 3 5 Push Button 5 6 Push Button 7 7 Push Button 9 8 Push Button 11 9 Push Button 2 10 Push Button 4 11 Push Button 6 12 Push Button 8 13 Push Button 10 14 Push Button 12 15 Stra...

Page 11: ...EM or EX will differ slightly 3 3 TYPES OF BUTTONS Both the Flex EM and EX are offered in a number of button configurations They can be in four button eight button or twelve button configurations The...

Page 12: ...receiver must be set up to recognize the transmitter on its new channel Top slot 1 Bottom slot 0 Figure 5 The above dip switch setting 1 0 0 1 0 corresponds to channel 19 in the system channels table...

Page 13: ...d side of the transmitter handset and rotate it clockwise to the On position Figure 8 Figure 9 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of...

Page 14: ...a period of inactivity push button not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must cycle power before turning on again 8 Turn off the transmitter powe...

Page 15: ...smitter The button that is active will be designated by the D C B A LEDs See Section 5 4 5 3 red blinks followed by a 2 second pause I CHIP error 6 4 red blinks followed by a 2 second pause Transmitti...

Page 16: ...nce Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must acc...

Page 17: ...0 433 950MHZ 10011 05 433 200MHZ 00100 21 434 000MHZ 10100 06 433 250MHZ 00101 22 434 050MHZ 10101 07 433 300MHZ 00110 23 434 100MHZ 10110 08 433 350MHZ 00111 24 434 150MHZ 10111 09 433 400MHZ 01000 2...

Page 18: ...transmitter push button is pressed Improper startup settings Transmitter low battery power Check the transmitter battery level Emergency stop button activated prior to startup Prior to turning on the...

Page 19: ...Enrange Flex EM EX Instruction Manual February 2014 Page 19 of 19 8 NOTES...

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