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EN

www.magmaweld.com

ID 400E

7

USER MANUAL | KULLANIM KILAVUZU

•   Always use handles or carrying rings when relocating the power-supply sources.
•   Never pull from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.
•   Remove all interconnections before transporting the welding and cutting equipment, each being    
  separately, lift and transport small ones using its handles, and the big ones from its handling rings or  
  by using appropriate haulage equipment, such as forklifts.

•   Place your machine on the floor and platforms with a maximum tilt of 10° so that it does not fall or
  tip over. Choose places that do not interfere with the flow of materials, where there is no risk of   

 

  tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent gas 
  cylinders from tipping over, on machines with a gas platform suitable for the tanks, fix the tanks on    
  to the platform;  in stationary usage applications, fix them to the wall with a chain in a way that they  
  would not tip over for sure.
•   Allow operators to easily access settings and connections on the machine.

•   Allow the machine to cool down according to operation cycle rates.
•  Reduce the current or operation cycle rate before starting the welding again.
•   Do not block the fronts of air vents of the machines.
•   Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.

•   This device is in group 2, class A in EMC tests according to TS EN 55011 standard.
•   This class A device is not intended for use in residential areas where electrical power is supplied from   
  a low-voltage power supply. There may be potential difficulties in providing electromagnetic compa-
  tibility due to radio frequency interference transmitted and emitted in such places.

•   Make sure that the work area complies with electromagnetic compatibility (EMC). Electromagnetic    
  interferences during welding or cutting operations may cause undesired effects on your electronic
  devices and network; and the effects of these interferences that may occur during these operations    
  are under the responsibility of the user.
•   If there is any interference, to ensure compliance; extra measures may be taken, such as the use  

 

  of short cables, use of shielded (armored) cables, transportation of the welding machine to another    
  location, removal of cables from the affected device and/or area, use of filters or taking the work area  
  under protection in terms of EMC.
•   To avoid possible EMC damage, make sure to perform your welding operations as far away from your
  sensitive electronic devices as possible (100m).
•   Ensure that your welding and/or cutting machine has been installed and situated in its place accor-
  ding to the user manual.

This device is not compliant with IEC 61000 -3-12. In case if it is desired to be connected
to the low voltage network used in the home, the installer to make the electrical connec-
tion or the person who will use the machine must be aware that the machine has been
connected in such a manner; in this case the responsibility belongs to the user.

Falling Parts May

Cause Injuries

Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

   Improper positioning of the power-supply sources or other equipment can cause serious

   injury to persons and physical damage to other objects.

Safety Precautions

Summary of Contents for ID 400E

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID400E DC INVERTER ARCWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...TION Delivery Control Installation And Operation Recommendations Mains Plug Connection Connections For MMAWelding Connections ForTouch ScratchTIGWelding ConnectingToThe Mains OPERATION User Interface...

Page 4: ...of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with the bare hand...

Page 5: ...kshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or...

Page 6: ...to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death when using the...

Page 7: ...ical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and emitted in su...

Page 8: ...e The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried o...

Page 9: ...ower unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical implants For examp...

Page 10: ...DC MMA welding machine designed to weld stick electrodes up to 6 0 mm Due to descending charac teristics of the inverter technology it provides stable arc and good restriking performance Initial stri...

Page 11: ...uption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle X Open CircuitVoltage U0 RatedWelding Curren...

Page 12: ...ding Current Range Standarts and Approvals UNIT V ADC A kVA ADC mm kg VDC VALUE 400 400 0 63 585x307x515 22 9 IP21S 86 32 33 2 Air 5 400 CE EN60974 1 EN60974 10 1 5Accessories STANDARD ACCESSORIES OPT...

Page 13: ...f the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates specified on th...

Page 14: ...nstalling the electric plug DO NOT INSERT IT INTOTHE SOCKET ATTHIS STAGE According to the polarity of the electrode to be used insert welding cables into the appropriate outlet 4 and 5 and tighten the...

Page 15: ...onnectingToTheMains Check the 3 phase with a voltmeter before connecting the machine to the mains After detecting that each phase is 400V 40V plug in the plug Switch on the machine with the On Off swi...

Page 16: ...ck electrode welding 10 Arc Force Adjustment Knob s used for reducing the electrode s tendecy to stick into the weld pool during welding 11 Welding Mode Selection Button s used for selecting either st...

Page 17: ...welding current A and voltage V by current display 8 and voltage display 9 It is possible to connect wireless or cable remote control unit In this case appropriate control socket must be installed ont...

Page 18: ...must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the torch should be c...

Page 19: ...exists check the mains voltage whether it is within the range of 340V 420V or not If the error still exists contact the authorized service E2 Power Module Error Error Code Error Reason Solution Mainte...

Page 20: ...ID 400E EN www magmaweld com 20 USER MANUAL KULLANIM KILAVUZU ANNEX 1 SPARE PARTS Annex 1 Spare Parts...

Page 21: ...sformer Knob Big Pako Switch Electronic Card E202A 3 400 Electronic Card E202A 4A Ultrafast Rectifier Welding Socket ControlTransformer Electronic Card E202A 12 Thermostat 1 4 7 2 5 8 9 10 11 12 3 6 M...

Page 22: ...ID 400E EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Page 23: ...klamalar Makine Bile enleri r n Etiketi Teknik zellikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s rt l Elektrod Kayna i...

Page 24: ...lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elektrik ta yan p...

Page 25: ...n bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak temiz hava s...

Page 26: ...n olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimler...

Page 27: ...n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgili...

Page 28: ...ayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve vey...

Page 29: ...ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r rne in...

Page 30: ...olojisinin d ey kaynak karakteristi i ile optimizasyonu neticesinde kararl ark ve iyi bir yeniden tutu ma performans vermektedir T m Rutil Bazik ve Sel lozik rt l elektrodlar i in optimum ark karakter...

Page 31: ...an periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi X Bo ta al ma Gerilimi U0 Anma...

Page 32: ...k Ak m Ayar Sahas Standart ve Onaylar B R M V ADC A kVA ADC mm kg VDC DE ER 400 400 0 63 585x307x515 22 9 IP21S 86 32 33 2 Hava 5 400 CE EN60974 1 EN60974 10 1 5Aksesuarlar STANDART AKSESUARLAR OPS YO...

Page 33: ...ciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO prizine CO s...

Page 34: ...ektrik Fi i Ba lant s 2 4 rt l ElektrodKayna inBa lant lar 2 5Temasl TIGKayna inBa lant lar Kaynakvetopraklamakablolar n kullan lacakelektrodaveelektrodun reticisinintavsiyeetti ikutuplarag rekaynakve...

Page 35: ...olun 2 6 ebekeyeBa lama Makineyi ebekeye ba lamadan nce 3 faz bir voltmetre ile kontrol edin Her faz aras n n 400V 40V oldu unu tespit ettikten sonra fi i prize tak n A ma Kapama anahtar ile makineyi...

Page 36: ...Force D mesi rt l elektrod kayna modlar nda elektrodun kaynak banyosuna yap ma e ilimini azaltmak i in kullan l r 11 Kaynak Modu Se im D mesi rt l elektrod kayna ve temasl TIG kayna modlar ndan birini...

Page 37: ...den 9 kaynak voltaj n takip edebilirsiniz Magma dan temin edebilece iniz kablolu ve kablosuz uzaktan kumanda se enekleri ile makineyi uzun mesafelerden kontrol etmeniz m mk nd r Bu durumda uygun kontr...

Page 38: ...kle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa de i...

Page 39: ...ge iniz Elektronik kart ve ebeke voltaj n kontrol edin Voltajlar normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u ha...

Page 40: ...TR 40 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 400E EK 1 YEDEK PAR ALARI Ek 1 Yedek Par alar...

Page 41: ...Potans D mesi B y k Pako alter ElektronikKartE202A 3 400 ElektronikKartE202A 4A Ultrafast Rectifier Kaynak Prizi KumandaTrafosu ElektronikKartE202A 12 Kam l Termostat 1 4 7 2 5 8 9 10 11 12 3 6 MALZE...

Page 42: ...TR 42 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 400E EK 3 DEVRE EMASI Ek 3 Devre emas...

Page 43: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 44: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 02 03 2020 UM_IDE400_112016_032020_...

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