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Magmaweld ID 400E, User Manual

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EN

www.magmaweld.com

ID 400E

21

USER MANUAL | KULLANIM KILAVUZU

ANNEX 2 - SPARE PARTS LIST

DEFINITION

NO

Knob - Small

Electronic Card E206A-1

Choke Coil

Cooling Fan

Hall Effect Sensor

Electronic Card E202A-FLT4

Power Transformer

Knob - Big

Pako Switch

Electronic Card E202A-3-400

Electronic Card E202A-4A

Ultrafast Rectifier

Welding Socket

Control Transformer

Electronic Card E202A-12

Thermostat

1

4

7

2

5

8
9

10
11
12

3

6

MATERIAL CODE

A229500001

K405000219

A421000027

A250200015

A830900008

K405000199

A366000025

A229500002

A308033005

K405000130

K405000218

A430100012

A377900106

A366100004

K405000137

A314800107

Annex 2 - Spare Parts List

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Summary of Contents for ID 400E

Page 1: ...USER MANUAL KULLANIM KILAVUZU ID400E DC INVERTER ARCWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 KAYNAK NVERT R EN TR...

Page 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Page 3: ...TION Delivery Control Installation And Operation Recommendations Mains Plug Connection Connections For MMAWelding Connections ForTouch ScratchTIGWelding ConnectingToThe Mains OPERATION User Interface...

Page 4: ...of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with the bare hand...

Page 5: ...kshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or...

Page 6: ...to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death when using the...

Page 7: ...ical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and emitted in su...

Page 8: ...e The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried o...

Page 9: ...ower unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical implants For examp...

Page 10: ...DC MMA welding machine designed to weld stick electrodes up to 6 0 mm Due to descending charac teristics of the inverter technology it provides stable arc and good restriking performance Initial stri...

Page 11: ...uption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle X Open CircuitVoltage U0 RatedWelding Curren...

Page 12: ...ding Current Range Standarts and Approvals UNIT V ADC A kVA ADC mm kg VDC VALUE 400 400 0 63 585x307x515 22 9 IP21S 86 32 33 2 Air 5 400 CE EN60974 1 EN60974 10 1 5Accessories STANDARD ACCESSORIES OPT...

Page 13: ...f the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates specified on th...

Page 14: ...nstalling the electric plug DO NOT INSERT IT INTOTHE SOCKET ATTHIS STAGE According to the polarity of the electrode to be used insert welding cables into the appropriate outlet 4 and 5 and tighten the...

Page 15: ...onnectingToTheMains Check the 3 phase with a voltmeter before connecting the machine to the mains After detecting that each phase is 400V 40V plug in the plug Switch on the machine with the On Off swi...

Page 16: ...ck electrode welding 10 Arc Force Adjustment Knob s used for reducing the electrode s tendecy to stick into the weld pool during welding 11 Welding Mode Selection Button s used for selecting either st...

Page 17: ...welding current A and voltage V by current display 8 and voltage display 9 It is possible to connect wireless or cable remote control unit In this case appropriate control socket must be installed ont...

Page 18: ...must be kept clean and the roller surfaces must not be lubricated Always remove any deposits on the mechanism with dry air each time you replace a welding wire The consumables on the torch should be c...

Page 19: ...exists check the mains voltage whether it is within the range of 340V 420V or not If the error still exists contact the authorized service E2 Power Module Error Error Code Error Reason Solution Mainte...

Page 20: ...ID 400E EN www magmaweld com 20 USER MANUAL KULLANIM KILAVUZU ANNEX 1 SPARE PARTS Annex 1 Spare Parts...

Page 21: ...sformer Knob Big Pako Switch Electronic Card E202A 3 400 Electronic Card E202A 4A Ultrafast Rectifier Welding Socket ControlTransformer Electronic Card E202A 12 Thermostat 1 4 7 2 5 8 9 10 11 12 3 6 M...

Page 22: ...ID 400E EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ANNEX 3 ELECTRICAL DIAGRAM Annex 3 Electrical Diagram...

Page 23: ...klamalar Makine Bile enleri r n Etiketi Teknik zellikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s rt l Elektrod Kayna i...

Page 24: ...lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elektrik ta yan p...

Page 25: ...n bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak temiz hava s...

Page 26: ...n olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimler...

Page 27: ...n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgili...

Page 28: ...ayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve vey...

Page 29: ...ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r rne in...

Page 30: ...olojisinin d ey kaynak karakteristi i ile optimizasyonu neticesinde kararl ark ve iyi bir yeniden tutu ma performans vermektedir T m Rutil Bazik ve Sel lozik rt l elektrodlar i in optimum ark karakter...

Page 31: ...an periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi X Bo ta al ma Gerilimi U0 Anma...

Page 32: ...k Ak m Ayar Sahas Standart ve Onaylar B R M V ADC A kVA ADC mm kg VDC DE ER 400 400 0 63 585x307x515 22 9 IP21S 86 32 33 2 Hava 5 400 CE EN60974 1 EN60974 10 1 5Aksesuarlar STANDART AKSESUARLAR OPS YO...

Page 33: ...ciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO prizine CO s...

Page 34: ...ektrik Fi i Ba lant s 2 4 rt l ElektrodKayna inBa lant lar 2 5Temasl TIGKayna inBa lant lar Kaynakvetopraklamakablolar n kullan lacakelektrodaveelektrodun reticisinintavsiyeetti ikutuplarag rekaynakve...

Page 35: ...olun 2 6 ebekeyeBa lama Makineyi ebekeye ba lamadan nce 3 faz bir voltmetre ile kontrol edin Her faz aras n n 400V 40V oldu unu tespit ettikten sonra fi i prize tak n A ma Kapama anahtar ile makineyi...

Page 36: ...Force D mesi rt l elektrod kayna modlar nda elektrodun kaynak banyosuna yap ma e ilimini azaltmak i in kullan l r 11 Kaynak Modu Se im D mesi rt l elektrod kayna ve temasl TIG kayna modlar ndan birini...

Page 37: ...den 9 kaynak voltaj n takip edebilirsiniz Magma dan temin edebilece iniz kablolu ve kablosuz uzaktan kumanda se enekleri ile makineyi uzun mesafelerden kontrol etmeniz m mk nd r Bu durumda uygun kontr...

Page 38: ...kle ya lanmamal Her kaynak teli de i iminde mutlaka mekanizma zerinde biriken kal nt lar kuru hava yard m yla temizleyin Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa de i...

Page 39: ...ge iniz Elektronik kart ve ebeke voltaj n kontrol edin Voltajlar normal oldu u halde sorun devam ediyorsa yetkili servis ile ileti ime ge iniz ebeke voltaj n kontrol edin ebeke voltaj normal oldu u ha...

Page 40: ...TR 40 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 400E EK 1 YEDEK PAR ALARI Ek 1 Yedek Par alar...

Page 41: ...Potans D mesi B y k Pako alter ElektronikKartE202A 3 400 ElektronikKartE202A 4A Ultrafast Rectifier Kaynak Prizi KumandaTrafosu ElektronikKartE202A 12 Kam l Termostat 1 4 7 2 5 8 9 10 11 12 3 6 MALZE...

Page 42: ...TR 42 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 400E EK 3 DEVRE EMASI Ek 3 Devre emas...

Page 43: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 44: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 02 03 2020 UM_IDE400_112016_032020_...

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