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1-800-MAGLINE
(624-5463)
Lift
Plus
®
2
Table of Contents
LiftPlus Toolkit ........................................................................................................................................3
Safety Instructions .................................................................................................................................4
Removing Covers ..................................................................................................................................5
Disconnecting/Connecting Battery ........................................................................................................6
Lift Screw Girdle and Upper Belt ...........................................................................................................7
Replacing Lower Belt.............................................................................................................................7
Motor Assembly .....................................................................................................................................8
Pulleys 1, 2-3 .......................................................................................................................................10
Motor and Solenoid Body ....................................................................................................................10
Motor Brake Pad .................................................................................................................................11
Lower Lift Screw Collar and Assembly ................................................................................................13
Pulley 4 ................................................................................................................................................13
Lift Screw Thrust Bearing ....................................................................................................................14
Lift Screw Guide ..................................................................................................................................14
Trolley Assembly .................................................................................................................................16
Rear Rollers.........................................................................................................................................16
Front Rollers ....................................................................................................................................... 17
Caster Assembly................................................................................................................................. 17
Disengaging/Engaging Brake Cable Ends ..........................................................................................19
Brake Cable Assembly ........................................................................................................................19
Brake Caliper Assembly ......................................................................................................................19
Adjusting the Brakes, Caliper ........................................................................................................ 20-21
Replacing Battery ................................................................................................................................22
Battery Box ..........................................................................................................................................22
Circuit Breaker .....................................................................................................................................22
Lower Limit Switch...............................................................................................................................24
Upper Limit Switch...............................................................................................................................25
Power Switch; Up/Down Switch ..........................................................................................................26
Charging Light; Overload Light ............................................................................................................26
Charging Input; Remote Control Input .................................................................................................27
Control Board Diagram .................................................................................................................. 28-29
Maintenance ........................................................................................................................................30
Troubleshooting Guide ........................................................................................................................31
Advanced Troubleshooting Guide ................................................................................................. 32-34
Replacement Parts List ................................................................................................................. 54-56
Inspection / Maintenance Checklist................................................................................................ 57-63