Magliner CooLift CPA43HTC Owner'S Manual Download Page 3 | Manualshive

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1-800-MAGLINE (624-5463)

Page 3 www.magliner.com

CooLift

®

Table of Contents

Introduction, Safety Instructions ...........................................................................................................4
Operating Labels ...................................................................................................................................5

General Specifications

..........................................................................................................................6

CooLift Pallets .......................................................................................................................................7
Controls -- General Operation ......................................................................................................... 8-12
Battery Instructions ........................................................................................................................ 13-17
Troubleshooting ............................................................................................................................. 18-19
Maintenance / Inspection Checklist................................................................................................ 20-25

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Summary of Contents for CooLift CPA43HTC

Page 1: ...age 1 www magliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models CPA43H...

Page 2: ...f other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory...

Page 3: ...m CooLift Table of Contents Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 12 Battery Instructions 13 17 Troubleshooting...

Page 4: ...utine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the brake system making sure the containment strap functions correctly making sure the l...

Page 5: ...1 800 MAGLINE 624 5463 Page 5 www magliner com CooLift Please follow the reminder labels found on your CooLift unit...

Page 6: ...5 mph REV NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended periods of time E...

Page 7: ...in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets when stacking O...

Page 8: ...al Switch forward reverse used to set direction for propulsion assist feature G Brake Lever used for slowing and stopping the momentum of the CooLift H Holding Brake Latch used to keep the CooLift fro...

Page 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift J K L...

Page 10: ...PA48HTC or pallet stops CPA43HTC 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound changed of the running hydraulic pump and the stop of upward motion...

Page 11: ...allet and toggle the up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the...

Page 12: ...or in the middle position The switch must pushed backward for reverse 3 Slowly pull the throttle lever to begin motion General Propulsion Assist Warnings Do not use propulsion assist when in confined...

Page 13: ...r Magliner CooLift power supply system Disconnect the batteries by unplugging the main wiring harness at the control board before attempting to replace any electrical components Only use authorized Ma...

Page 14: ...tension cord must be used use a three conductor No 14 AWG or heavier cord with proper ground in good electrical condition and kept as short as possible Make sure the cord is located such that it will...

Page 15: ...The light will turn solid when 50 charge is reached and the next light will begin to flash 3 bars 50 75 charged The light will turn solid when 75 charge is reached and the next light will begin to fla...

Page 16: ...r is being supplied to the charger but not to the batteries The white lights indicate the mode the charger is in either 12V Standard AGM Lithium or repair mode The modes are selectable using buttons 1...

Page 17: ...the battery Full charge is indicated by scrolling across 10 bars A partially charged battery is indicated by scrolling across two to nine bars When the main power switch is OFF the battery meter will...

Page 18: ...ter pack charger port Abbreviated information below See pages 15 17 of the Owners Manualfor complete charger information Electrical connections Check electrical connections for tightness including bat...

Page 19: ...ise until snug Hydraulic lines Check for leaks in the hydraulic system replace damaged components The deck lifts OK but lowers slowly Hydraulic lines Does it go down more quickly when opening the manu...

Page 20: ...Check for leaks in the hydraulic or brake system replace damaged components Cleanup Wipe up any fluid that may have leaked into the drip pan using shop towels The propulsion assist feature is not oper...

Page 21: ...sion system to see if they are in place and tensioned properly Remove any debris in the chains or in other parts of the propulsion system Throttle behavior Make sure the throttle is returned fully to...

Page 22: ...lithium based grease to the lead screws Brush the grease evenly across the threads Turn on the CooLift run deck up and down a few times to distribute grease Lift deck to its fully raised position Tur...

Page 23: ...a 40 weight or greater oil Moly chain lubricant may be used as a substitute Lift deck to its fully raised position Turn off CooLift Chain should have 1 4 side to side play between sprockets when you p...

Page 24: ...les Deck lifts and lowers within 3 4 seconds each way Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lock brakes for 10 min...

Page 25: ...late should be flat and free of damage or excessive wear Plating should not be cracked or damaged Mounting screw should be tight Weekly Deck Deck is in good condition No damage No excessive wear Visua...

Page 26: ...g is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch mounting hardware i...

Page 27: ...ble damage or wear Monthly Brake System Brake discs have minimal rub and warp Spin wheel Wheel should continue to rotate several times before stopping Monthly Suspension Wheels and casters spin freely...

Page 28: ...ews Guide block cotter pins in rod Manual inspection Components are tight to mounting surfaces Monthly Welds No cracked welds Visual inspection No cracks or damage Monthly Welds Front caster plate Vis...

Page 29: ...ctrical Control boards Manual Visual inspection No loose components Wiring harness connectors are securely in place Wiring harnesses are not damaged Quarterly Electrical Operation Cycle deck up and do...

Page 30: ...ge 30 www magliner com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form B9509 Copyright 2020 20...

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