Magiglo Ekos 16" User, Installation & Servicing Instructions Download Page 4

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Page ii

3.9.9.

Continuation of Installation - Optimum Control Model ....................................... 42

3.9.10.

Continuation of Installation - Trim Switch Control Model ................................... 43

3.9.11.

Continuation of Installation - Total Control Model .............................................. 43

3.9.12.

Commissioning .................................................................................................. 44

3.9.13.

Checking for Spillage ......................................................................................... 45

3.9.14.

Instructing the User ............................................................................................ 45

ERVICING

NSTRUCTIONS

................................................................................................... 47

4.1.

General Requirements ............................................................................................. 47

4.2.

Servicing Instructions ............................................................................................... 47

4.3.

Replacing Parts ........................................................................................................ 48

4.3.1.

Pilot Assembly Replacement ............................................................................. 48

4.3.2.

Injector Replacement ......................................................................................... 48

4.3.3.

Control Valve Replacement (BM or Mertik GV34) ............................................. 48

4.3.4.

Motor Replacement (Remote/Optimum/Trim Switch Control Models) ............... 49

4.3.5.

Replacing Mertik GV60 Valve (Total Control Model) ......................................... 50

4.3.6.

Replacing the Receiver (Total Control Model) ................................................... 50

4.3.7.

Programming Hand-set to Receiver) ................................................................. 50

4.3.8.

Replacing the Ceramic Back and Sides ............................................................ 51

4.4.

Installation and Operational Troubleshooting ........................................................... 52

Summary of Contents for Ekos 16"

Page 1: ...t All available on NG LPG Control Options Manual BM Control Upgradeable Manual Control Remote Control Response S Optimum Control Trim Switch Control Total Control Installation Options Installation usi...

Page 2: ...r of purchase Burley Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was purchased As the purch...

Page 3: ...Bed with Imitation Fuel Effect 22 2 8 2 Cleaning the Pilot 23 2 8 3 Cleaning the Fire Back 23 2 8 4 Painted Metal Surfaces 24 2 8 5 Care of Ceramic Backs 24 3 INSTALLATION INSTRUCTIONS 25 3 1 General...

Page 4: ...eneral Requirements 47 4 2 Servicing Instructions 47 4 3 Replacing Parts 48 4 3 1 Pilot Assembly Replacement 48 4 3 2 Injector Replacement 48 4 3 3 Control Valve Replacement BM or Mertik GV34 48 4 3 4...

Page 5: ...oklet Only approved imitation fuel available from Burley Magiglo should be used with this appliance 3 It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young c...

Page 6: ...e is suitable for use with either Natural Gas G20 at 20mbar supply pressure or with Propane G31 at 37mbar supply pressure 2 Connection to the gas supply must be made using rigid or semi rigid tubing 3...

Page 7: ...um of 5 square inches of free air space below the base of the fire Minimum opening free air in fire fret Minimum opening free air in ash pan cover Figure 1 Fire Front Specification Height to Centre A...

Page 8: ...Page 4 This page is intentionally left blank...

Page 9: ...priate operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual BM Control See Section 2 1 1 on Page 6 Manual Upgradable Manual Control See Section 2 1 2 on...

Page 10: ...anually by applying a lighted match or taper to the pilot jet and following the above procedure NOTE No attempt should be made to relight the fire for at least 3 minutes after the pilot flame has been...

Page 11: ...8 4 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 9 5 The main burner will have cross lit from the pilot 6 Now the gas rate...

Page 12: ...this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be manipulated...

Page 13: ...the main flame position 6 Press and hold the large flame button in Figure 12 Figure 13 until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can b...

Page 14: ...increase the flame height or small flame to decrease the flame height on the handset see Figure 16 5 For fine adjustment tap the or buttons 6 To leave the burner in the standby mode press the small f...

Page 15: ...10 seconds and slowly release The pilot should stay alight Repeat step 4 if necessary 6 Turn the Manual knob anticlockwise to the ON position 7 Turn the Gas Rate adjusting knob anticlockwise to the ON...

Page 16: ...ove the receiver unit from under the fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see Figure 20 2 Replace the old batteries with new ones ensuri...

Page 17: ...crews REAR OF WALL PLATE CABLE TO VALVE BATTERY PACK 4 x 1 5 V AA BATTERIES LOW OFF SWITCH HIGH SWITCH brown brown brown blue blue blue white black Figure 21 2 4 Battery Replacement Trim Switch Contro...

Page 18: ...ered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these RCF articles is kept to a minimum We rec...

Page 19: ...on the middle matrix such that they are bridging across to the rear matrix 5 Continue laying the coals as shown in Figure 25 to Figure 28 ensuring that the coals are placed loosely Packing the coals t...

Page 20: ...Page 16 Random Coals Figure 27 Small Random Coals Figure 28...

Page 21: ...ression on the board see Figure 29 3 Insert the front fuel spike between the board and the front of the metal tray see Figure 29 4 Insert the J E pebbles centrally onto the spikes and place the A B pe...

Page 22: ...he pebbles may be observed This is perfectly normal Periodically operating the Fire at various rates will burn this soot away If excessive sooting is observed this is an indication that the pebbles ar...

Page 23: ...the fuel bed components proceed with placing the rear matrix pieces centrally and to the rear of the burner tray ensuring that it touches the ceramic fire back see Figure 36 2 Place the middle matrix...

Page 24: ...that the pebbles and driftwood be left alone once the desired flame pattern has been achieved Constant moving of the pebbles and driftwood causes them to disintegrate and or cause discolouration WARN...

Page 25: ...actor fans etc are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily NOTICE Discolouration of wall surfaces...

Page 26: ...y Ceramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably l...

Page 27: ...y of the above symptoms show follow the instructions below for removing the offending blockage 1 Using a pair of tweezers if available or a piece of fine soft wire pick out the lint from the lint guar...

Page 28: ...type of solvent based high temperature paint The very high temperatures produced within the appliance will cause the paint to bubble and or burn off rendering the fireback looking unsightly Minor sur...

Page 29: ...B please refer to BS 5871 Part 2 for further information For installation in IE refer to the current edition of I S 813 Domestic Gas Installations 2 A faulty flue or chimney may result in smoke and fu...

Page 30: ...ble material alternatively the box may be insulated with 25mm Rockwool or equivalent The top of the box must be insulated with 25mm Rockwool or equivalent 4 The flue restrictor plate on the firebox mu...

Page 31: ...5 Flexible Liner Fascia Mounting Frame Hearth Register Plate Fireplace Opening Figure 46 Section through Masonry Chimney 3 3 General Dimensions A E D B C Figure 47 Standard Box Dimension refer to Tab...

Page 32: ...inlet connection 8mm 8mm Control valve BM 733 or Mertik GV Series BM 733 or Mertik GV Series Pilot SIT OxyPilot SIT OxyPilot Weight 16 5 kg Efficiency Class Class II 3 5 Pressure Test Point Locations...

Page 33: ...nclude a hearth with the appliance installation Building Regulation Approved Document J paragraph 3 40 currently states Appliance should be placed on hearths unless a they are installed so that every...

Page 34: ...l Table 2 Raised Fireplace Openings OH 565mm OW 430mm OD 280mm min HW Must project a minimum of 150mm either side of any naked flame or incandescent material HD Must project a minimum of 300mm in fron...

Page 35: ...mounted decorative bar etc All models W Must project a minimum of 150mm either side of any naked flame or incandescent material D Must project a minimum of 300mm in front of any naked flame or incande...

Page 36: ...le of physical barrier dimensions as stated in Table 4 Protected Area D W Figure 60 Example of physical barrier dimensions as stated in Table 4 Protected Area D W 50mm Min Figure 61 Example of physica...

Page 37: ...stallation of the fire check the contents as follows Basic Kit Applicable to all control options Quantity Item 1 Gas Fire 1 Imitation fuel set Coal Pebble Beachcomber or Shoreline 1 Isolating Valve 1...

Page 38: ...ng the Firebox 1 Remove the two burner fixing screws located under the front corners of the tray see Figure 48 to Figure 50 on Page 28 2 Withdraw the burner from the firebox taking care not to damage...

Page 39: ...t depth to accommodate the chosen appliance a 30mm spacer is available see Section 3 9 4 Installation Using a Spacer Frame if applicable When installed in a timber framed building the Freedom Surround...

Page 40: ...ening threading the cables through the outer eye screws and through the holes in the base of the surround as shown in Figure 70 6 Tighten the cables using the cable tensioning screws ensuring that the...

Page 41: ...4 Installation Using a Spacer Frame if applicable In order to reduce the installation depth required the Freedom Surround may be installed using a spacer frame 30mm deep The spacer frame is slipped o...

Page 42: ...the rear wall of the fireplace opening as shown in Figure 73 3 Install any fire surround at this stage if required 4 Install the gas supply within the opening using rigid or semi rigid tubing allowin...

Page 43: ...rebox abuts the fire surround or the wall 4 Feed each bare cable end into the hole at the threaded end of the cable tensioning screw see Figure 75 5 Slide it all the way onto the cable and through the...

Page 44: ...s is used for marking purposes 3 Re place the burner into the firebox and mark the desired position of the gas inlet pipe 4 Remove the burner cut the gas inlet pipe as required and fit the isolation v...

Page 45: ...on the control valve keeping the cable clear of the underside of the tray The cable connectors must be matched to the appropriately sized spade connector 4 Position the receiver under the heat shield...

Page 46: ...correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the tray 5 Fit the...

Page 47: ...appliance 4xAA BATTERIES Figure 79 3 9 11 Continuation of Installation Total Control Model 1 Unpack the box containing the Receiver and the Hand Set 2 Fit four AA 1 5V batteries into the receiver uni...

Page 48: ...is given on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diameter b The supply pip...

Page 49: ...any extractor fans in the nearby rooms then repeat the smoke match test with all these fans operating and any interconnecting doors open between the fans and the fire 5 If the fire shows tendency to s...

Page 50: ...Page 46 This page is intentionally left blank...

Page 51: ...As part of the appliance service the flue and fireplace opening should be checked for soundness and any debris removed For this the firebox will need removal from the fireplace opening Refer to the s...

Page 52: ...ensuring that the lint guard is fitted 4 3 2 Injector Replacement 1 Undo the compression nut on the gas feed pipe to the injector see Figure 84 2 Undo the valve securing screw s and disengage the gas...

Page 53: ...n the gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note See Figure 86 Figure 87 7 Replace with new motor ensuring that the motor is hooked into t...

Page 54: ...the receiver from under the heat shield and remove the batteries 2 Gently pull out the HT lead and the valve cable from the receiver see Figure 89 3 Unscrew and remove the SW and TC connections 4 Refi...

Page 55: ...Advice This product may use Components Coals Pebbles driftwood Ceramic backs containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure to this material m...

Page 56: ...eased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when c...

Page 57: ...all 4 AA batteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on A prolonged audible signal is heard when attempting to...

Page 58: ...Page 54 This page is intentionally left blank...

Page 59: ...Page 55 This page is intentionally left blank...

Page 60: ...tents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Magiglo Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 72439...

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