Maggi 16430201 Original Use And Maintenance Manual Download

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Summary of Contents for 16430201

Page 1: ...HINE CODE 16430201 MANUAL CODE 00008030 EDITION 03 2018 REV01 EN BORING SYSTEM 46 WOODWORKING MACHINERY ORIGINAL USE and MAINTENANCE MANUAL THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE ...

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Page 3: ...ITALIA Declares that the machine is in compliance with all provisions pursuant the following directives 2006 42 EC Machine 2014 30 EU EMC 2014 35 EU Low voltage and represents the technical file Certaldo Issues date The General Manager Giacomo Landi Serial number plate label The machine BORING SYSTEM Model 46 ...

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Page 5: ...rictly connected with the machine configuration you have purchased The manufacturer in his pursuit of a policy of costant development and updating of the product may make any modifications without any prior notice This manual has been drawn up exclusively for our customers use guaranteeing that at the date of issue it constitutes the latest update of the documentation related to use of the product...

Page 6: ...KING RULES 16 DRILLING SETUP 16 1 WORKING RULES 16 2 ONE CYCLE OF DRILLING HORIZONTAL AND OR VERTICAL 16 3 NOTES ON STARTING DEVICE 17 CHECK UP AND ADJUSTEMENTS 17 1 ELECTRICAL INSULATION PROCEDURE 17 2 PRELIMINARY CHECK UP 17 3 DRILLING DEPTH 17 4 ADJUSTING THE PARALLELISM OF SPINDLE HEADS 18 WORKING EXAMPLES 19 MAINTENANCE 20 COMMON FAILURES AND REMEDIES 20 1 DRILLS DO NOT ACCURATE 20 2 THE MOTO...

Page 7: ...NOTES ...

Page 8: ...se or maintenance you have always to transmit the model type and identification number contained in the plate It is absolutely forbidden to remove the plate or modify the data it contains The following identification plate is placed on the boring system machine described into this manual ANY ADULTERATION OR REMOVAL OF SAFETY PROTECTION DEVICES CAN CAUSE SEVERE DAMAGE ANY REMOVAL EXCLUSION OR MODIF...

Page 9: ...perator who places them on the machine table The operator will first carry out the required adjustments by pressing the control pedal He will then lock the pieces into place with the relevant hold down clamps and will start boring operations The following parts make up the machine A steel frame Spindlehead unit with transmission rapid attachment Hold down clamps unit to clamp the piece to be cut i...

Page 10: ...lowing equipment is optional Reference fence 704 mm Fig C 4 2 MACHINE PARTS 1 Electrical main switch 2 Electric power line light 3 Emergency pushbutton 4 Piston adjustment and drills feed speed 5 Fast positioning safety hold down clamps 6 Clamping handle for hold down clamps rail 7 Electric control board Page 6 8 Control handle for drills movement 9 Drills depth adjustment for piece to be bored 10...

Page 11: ...a and the serial number of the machine itself 3 Side Protections They prevent the operator from inserting his her hands accidentally into the machine when the spindlehead is moving 4 Safety hold down clamps patented They remain either on the machine table surface or on the already positioned piece to be worked thus pre venting the operator from accidentally placing his her hands under one of them ...

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Page 13: ... shields against chip or wood sliver during working or cleaning operation of the machine anti dust masks Moreover the clothes must be suited to avoid danger of catching dragging crushing sliding abrasion contact lenses are prohibited For further information and recommendation please refer to chapter OPERATIVE NOTES NEVER LEAVE THE MACHINE UNATTENDED WHEN CONNECTED TO THE ELECTRICAL POWER SUPPLY GE...

Page 14: ...ection devices 10 TRANSPORT The boring machine is packed in a wooden box and or in cardboard and nylon It is possible to move it by means of Forklift crane transpallet Weight data are written in chapter 8 Before moving the machine verify that the entire surrounding area is free of obstacles In case of stocking the machine must be kept in dry places away from rain snow or humidity During all moving...

Page 15: ...t to electrical and pneumatic power supply Put the machine in a place where there is enough lighting to see every part of the machine itself We suggest also to arrange an exhaust fan nearby the machine to clean it periodically 12 2 LEVELLING Adjust the levelling feet so that the machine is perfectly leaned on the floor then align the working table of the machine by using a spirit level Before goin...

Page 16: ...the ma chine to the pallet placed on the lower part of the machine frame by un screwing the screws see figure on the left Now it is possible to sepa rate completely the ma chine from the packaging Transport and put the machine in the place selected for working Please be careful in doing this procedure and follow the instructions described in chapter 10 Level the ma chine loosening tightening the T...

Page 17: ...4 lever M8x20 n 4 kasher n 4 screw vtstei M8x20 Remember to assemble the long fence group and the movable stops following the procedure de scribed in chapter 15 6 ATTENTION Machine connection we strongly suggest to carefully follow the procedures described in chapter 16 Drilling set up procedure carefully follow the procedures described in chapter 17 The next step consists of machine con nection t...

Page 18: ...to clean all surfaces from protective oil so that the working pieces remain clean during working operations SAWDUST REMOVAL The removal of sawdust and wood scrap has to be effected in accordance to the current rules of the country where the machine is installed We suggest to ask the qualified body of the country where the machine is installed for the rules concerning this removal to know exactly h...

Page 19: ...e electrical system corresponds to the following necessary power and safety requirements Grounded equipotential electrical system Presence of fuses or protection switches against short circuits on every conducing cable R S T except the grounded one The electrical power system must be in conformity with CEI 64 8 CENELEC HD 384 IEC364 4 41 rules Voltage and frequency for the motors are specified on ...

Page 20: ...ntrol panel is located on the left hand side of the machine 16 3 MACHINE STARTING The operator s site and the control board are located in the machine electrical control panel The operator will position the wood pieces on the working table after having adjusted stops 15 4 WORKING CYCLE After having programmed the machine follow the instructions given in the following paragraph to start the working...

Page 21: ...sure the area surrounding the machine is neat and clean and that no working scraps are left around such as saw dust and wood pieces Make sure all safety and protection devices are in place in good working order and ready for the machining that have to be carried out 17 CHECKS AND ADJUSTMENTS 17 3 BORING DEPTH To carry out the required boring follow this procedure A Insert suitable drills in the de...

Page 22: ...ence can be equipped with a separate instrument Fixed gauge to bore longer rows of holes than the ones the boring machine can usually bore Also refer to paragraph 16 7 HOW TO USE REFERENCE PIN HOW TO POSITON HOLD DOWN CLAMPS Once the machine is ready hold down clamps units must be positioned exactly over the boring points before starting boring operations To position hold down clamps manually move...

Page 23: ... to be inserted into one of the previously bored holes to make it possible for another series of holes row at con stant pitch to be bored paragraph 17 Page 19 19 1 INSULATION PROCEDURE MAINTENANCE Disconnect the machine from any energy sources the electrical power supply and the pneumatic air supply must be cut off and blocked Check that any residuals energy has been actually consumed before perfo...

Page 24: ...ITY OF THE MACHINE ONCE A WEEK CLEAN AND LUBRICATE GUIDES SLIDING RODS MOVING SCREWS REMOVE WORKING RESIDUALS DO NOT USE DETERGENTS OR LUBRICANTS LUBRICATE WITH OIL ELECTRIC CIRCUIT CHECK ELECTRICAL SYSTEM SAFETY REPLACE SUDDENLY DAMAGE AND OR WORN PARTS IF NECESSARY MECHANICAL COMPONENTS VERIFY INTEGRITY OF THE LOCKING OF THE VARIOUS MECHANICAL COMPONENTS AIR FILTER UNIT INLET CHECK THE LUBRICANT...

Page 25: ...o the grease fitting B and add a small amount of lubricant 3 Switch on the machine and let the spindles turn so that the grease goes all around the gears in the head 4 Switch off the machine 5 Verify if some grease has leaked out of the hole position A if not please repeat the whole procedure once again and until the grease is leaking out 6 Lock the head cover back to the head by inserting the was...

Page 26: ...of noise as well as the presence of other machines nearby We advise you to inform operators about risks resulting from a long exposition to noise and if necessary provide them with suitable individual protection devices The acoustic pressure level detected with a class 1 integrating noise meter at operator s working position is 76 1dB A This measurement has been carried out in compliance with ISO ...

Page 27: ...ions will have to be followed strictly so as to guarantee people s safety and to protect the environment around the machine Therefore after disconnecting the machine it is advisable to Disassemble drills and put them in a suitable container where they will be stored and protected from dam age Disassemble electrical pneumatic and hydraulic components so that they can be re used after an inspection ...

Page 28: ...Page 24 NOTES ...

Page 29: ...ations not approved by the manufacturer cancel all the terms of guarantee The conditions of guarantee about the correct working of the machine are strictly connected to the respect of all the indications described in the USE AND MAINTENANCE MANUAL The free replacement of any parts found to be faulty is done only after having checked that the machine had been properly used Claims and guarantee inte...

Page 30: ...Page 26 NOTES MAGGI TECHNOLOGY srl Vendita ed Assistenza Tecnica Via delle Regioni n 299 50052 CERTALDO Fi ITALIA Ship to ...

Page 31: ...TABLE GROUP 1 3 26405100 PLANE GROUP 1 4 26405104 ANGULAR REFERENCE GROUP 2 5 26405500 HOLD DOWN CLAMPS UNIT 1 6 26054501 HOLD DOWN CLAMPS UNIT SUBGROUP 6 7 26405700 26405701 FRONT REAR HEAD GROUP 1 1 8 26401800 LONG FENCE GROUP 1 9 26401900 26401901 FRONT REAR REFERENCE PIN UNIT 1 1 7 1 4 5 3 2 6 ...

Page 32: ...26430002 FRAME GROUP ...

Page 33: ... PNMX 2 19 00015229 FLOW REGULATOR G1 8 COD 6 01 18 NE 3 20 00015650 FITTING ART 34 340818 1 21 00015651 REVOLVING FITTING T 1 22 00015804 REDUCER FILTER 1 23 00018289 SCREW TCEI M4X40 UNI 5931 2 24 00018377 SCREW TCEI M8X40 UNI 5931 1 25 00018499 NUT M4 UNI 5588 6S 2 26 00018507 NUT M12 UNI 5588 6S 4 27 00018522 PLAIN WASCHER Ø10 UNI 6592 1 28 00018523 PLAIN WASCHER Ø13 UNI 6592 4 29 00018531 PLA...

Page 34: ...26405001 TABLE GROUP ...

Page 35: ...REW TE M 12X30 UNI 5739 6 9 00018462 SCREW VTBEI M6x16 ISO7380 16 10 00018500 NUT M6 UNI 5588 6S 2 11 00018507 NUT M12 UNI 5588 6S 6 12 00018520 PLANE WASHER Ø6 UNI 6592 18 13 00018523 PLANE WASHER Ø13 UNI 6592 6 14 00140603 SCREW STEI M6X8 P C UNI 5927 8 15 36401011 COUNTER PLATE_46_ITG 2 16 36405001 WORKER BENCH_46_ITG_2006 1 17 36405012 BUSH 46_ITG_2006 4 18 36405013 ROLLER BEAM 46 ITG 2 19 364...

Page 36: ...26405100 PLANE GROUP ...

Page 37: ... 6592 6 17 00018756 SCREW TCEI M10X75 UNI 5931 2 18 00018759 SCREW TCEI M16x35 UNI5931 4 19 00150802 SCREW VSTEI M8x8 PC UNI5927 8 20 26405104 ANGULAR REFERENCE GROUP 2 21 36401011 COUNTER PLATE_46_ITG 2 22 36401135 CRANCK_B216 80 1 23 36405101 FRONT BLOCK PLANE 46 ITG 2006 1 24 36405117 HORIZONTAL GUIDING SHAFT 46_ITG_2006 2 25 36405118 VERTICAL SHIFTING BAR 46 ITG 2006 4 26 36405120 SHIFTING LEA...

Page 38: ...26405104 ANGULAR REFERENCE GROUP ...

Page 39: ...EW STEI M4X4 P P UNI 5923 2 6 00130501 SCREW STEI M5X5 P P UNI 5923 2 7 00140603 SCREW STEI M6X8 P C UNI 5927 1 8 36401129 DEPHT SCREW_46_ITG 1 9 36401130 THREADED BUSH_46_ITG 1 10 36401131 NUT TO THE BUSH_46_ITG 1 11 36401132 SHOULDER DISK_46_ITG 1 12 36401133 ANGULAR TRASMISSION_46_ITG 1 13 36401134 CONIC GEAR_M1 Z16_x_46_ITG 2 14 36401138 BUSH_FIL_OR_46_ITG 1 15 36405128 KNOB CARRIER 46 ITG 1 1...

Page 40: ...Page 30 26405500 HOLD DOWN CLAMPS UNIT 00001123 BLACK SPIRAL PIPE TR 8x6 ...

Page 41: ...018520 PLAIN WASHER Ø6 UNI 6592 ZINC 8 10 00018503 NUT M10 UNI 5588 6S ZINC 6 11 00018500 NUT M6 UNI 5588 6S ZINC 10 12 00018400 SCREW VTE M6x12 2 13 00009083 SCREW TBCEI M6X60 ISO 7380 ZINC 8 14 00005041 FISCHER SUPPORT SCH 8 12 GR 2 15 00004070 FITTING PNMX T030800 2 16 00004025 RELEASE LEVER M8 L50 4 17 00001126 BLACK SPIRAL 6 18 00001110 FITTING L ART 04 8 4 19 00001104 FITTING ART 07 8 2 20 0...

Page 42: ...Page 32 26054501 HOLD DOWN CLAMPS UNIT SUBGROUP ...

Page 43: ...LINDER 1 9 49970047 WEDGE SHAPED PISTON 1 10 49970042 PISTON CYLINDER COVER 1 11 49901089 HEAD PIPE 1 12 49901088 SLIDING HEAD 1 13 49900095 NYLON ROUND 1 14 32700000 STICKER 1 15 00120404 SCREW STEI M4X4 P P UNI 5923 1 16 00018439 SCREW TSPEI M4x8 UNI 5933 1 17 00005103 SCREW AUT 3 9x9 5 zinc 6955 1 18 00003120 BOTECO HANDLE119 32 M6 1 19 00001250 FITTING ART_06_8_1 4_CIL 1 20 00001121 O RING PNE...

Page 44: ...AR HEAD GROUP the FRONT HEAD GROUP and the REAR HEAD GROUP differs for the HEAD COVER only FRONT HEAD GROUP part code number 36405700 named HEAD COVER 23 x 46 FRONT HEAD REAR HEAD GROUP part code number 36405701 named HEAD COVER 23 x 46 REAR HEAD ...

Page 45: ...739 ZINC 1 19 00018326 SCREW TCEI M6X80 UNI 5931 ZINC 4 20 00018302 SCREW TCEI M6X10 UNI 5931 ZINC 12 21 00005097 GASKET Øi 20 Øe 25 5 23 22 00005025 SPRING Ø4 L 9 23 23 00004103 BALL 1 8 23 24 00003703 GREASE NIPPLE 1 25 00003424 SKF BALL BEARING 6001 2RS1 46 26 00003337 SEEGER I 28 46 27 00003307 SEEGER E20 1 28 00003305 SEEGER E12 23 29 00000250 PARALLEL KEY 4x4x18 1 30 00000220 PARALLEL KEY 5X...

Page 46: ...Page 36 26401800 LONG FENCE GROUP ...

Page 47: ...8 FRAME SPACER 2 5 36401807 CLAMP FOR EXTENSION FENCE 8 6 36401806 EXTENSION FRAME FOR DOUBLE 3 7 36401805 EXTENSION FENCE ATTACHMENT 2 8 26400606 MOVABLE STOP UNIT 4 9 00140602 SCREW STEI M6X8 P P UNI 5923 8 10 00060803 SCREW TCEI M10X20 UNI 5931 BRUN 2 11 00018522 PLAIN WASHER Ø10 UNI 6592 ZINC 2 12 00018521 PLAIN WASHER Ø8 UNI 6592 ZINC 4 13 00018377 SCREW TCEI M8X40 UNI 5931 ZINC 4 14 00003931...

Page 48: ...Page 38 26401900 26401901 FRONT REFERENCE PIN UNIT REAR REFERENCE PIN UNIT OPTIONAL 00004013 PNMX SELECTOR 104 32 6 30 LC 00015815 PNMX FITTING 15 150418 00015816 PNMX FITTING 25 250418 ...

Page 49: ...1 8 COD 60518 1 6 00002070 CLAMP 2 7 00006081 BEARING PAP 1610P10 1 8 00018297 SCREW VTCEI M5X12 UNI 5931 4 9 00018520 WASHER Ø6 UNI 6592 4 10 00018325 SCREW VTCEI M6X16 UNI 5931 2 11 00018302 SCREW VTCEI M6X10 UNI 5931 2 12 00001155 PNMX FITTING 01 4 1 8 1 00001123 RILSAN PIPE Ø 8 2 5 Meters Page 39 26401900 26401901 FRONT REFERENCE PIN UNIT REAR REFERENCE PIN UNIT OPTIONAL ...

Page 50: ...O STELO SEMPLICE CYLINDER DOUBLE ACTING VERSION SIMPLE PISTON ROD G1 8 CODICE CODE MAGGI ENG 00015415 CILINDRO A SEMPLICE EFFETTO RITORNO A MOLLA CYLINDER SINGLE ACTING VERSION WITH FRONT SPRING G1 4 1 3 2 SELETTORE LEVA CORTA 3 VIE NORMALMENTE CHIUSO SWITCH SHORT LEVER 3 WAYS NORM CLOSED Ø4 SIMBOLO SIMBOL DESCRIZIONE DESCRIPTION CILINDRO A SEMPLICE EFFETTO STELO SEMPLICE CYLINDER SINGLE ACTING VE...

Page 51: ..._8 CODEPMN10A 1 9 00015229 PNMX FLOW CONTROL G 1 8 CODE 60118NE 2 10 00015815 PNMX SWIVEL UNION 15 150418 1 11 00015400 OVERTURNING CYLINDER 1 12 00001105 PNMX FITTING ART 015 8 1_8 4 13 00004013 PNMX SELECTOR 104 32 6 30 LC 1 14 00015814 PNMX FLOW CONTROL 30 300418 1 15 00015415 FEED CYLINDER 1 16 00001110 PNMX FITTING L ART 04 8 2 17 00015816 PNMX WALL UNION 25 250418 1 18 00004070 PNMX FITTING ...

Page 52: ...LINE LAMP PRESSURE SWITCH TRANSFORMER FUSES TRANSFORMER MOTOR SWITCH FUSES MAIN SWITCH PROTECTION CABLE PHASE CABLES POWER SUPPLY MOTOR 3PH ELECTRIC SYSTEM SHEET 14 ...

Page 53: ...4 I6 00005091 COMPLETE MAIN SWITCH 1 5 H1 00005075 LAMP HOLDER 1 00005076 LAMP 24V AC 2W 1 6 CABLE GLAND PG 13 5 2 7 T1 00005034 TRANSF VA30 0 230 400 415 440 0 24 1 8 F1 F2 F3 00005077 TRIPOLAR FUSE HOLDER 10X38 32A 1 00005078 FUSE 10X38 16A 3 9 K1 00005029 CONTACTOR 24V 50 60HZ 1 10 F4 F5 F6 00005079 FUSE HOLDER 5X20 3 00005074 FUSE 5X20 2A 3 ELECTRIC SYSTEM SHEET 15 ...

Page 54: ...ENTION FILL IN DETAILS THIS FORM Customer Address Date Telephone number Telefax NOTE N B Please attach a copy of each table where the requested part is MACHINE TYPE SERIAL NUMBER DELIVERY DATE GROUP CODE CODE PART NAME QUANTITY ...

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