Madas JW-1 Series User Manual Download Page 12

12

ES

FR

EN

IT

JW...-1

Madas Technical Manual

 - 1|1.3J - REV. 0 of 1

st

 Aug 2019

• With outdoor installation, it is advisable to provide a protective roof to prevent rain from damaging the electrical parts of the device.
• Prior to carrying out any electrical wiring operations, make sure that the main voltage matches the supply voltage indicated 

on the product label; 

• Cut out power prior to proceeding with wiring;
• According to the plant geometry, check the risk of explosive mixture arising inside the piping;
• If the solenoid valve is installed near other devices or as part of an assembly, compatibility between the solenoid 

valve and this other device must be evaluated beforehand.

• Avoid installing the solenoid valve near surfaces that could be damaged by the coil temperature. 

ATTENTION

the surface temperature could cause contact burns. If it is installed in a domestic environment, it must not be 

accessible to unqualified personnel;

• The solenoid valve is suitable for installation in places at low risk of mechanical impact. Provide a protection against 

impacts or accidental contacts if the solenoid valve is accessible to unqualified personnel.

  3.2 - INSTALLATION

• Assemble the device by screwing it, with the due seals, onto the plant with pipes and/or fittings with the right 

threading to be connected. Do not use the coil (

11

) as a lever to help you screw it on, only use the specific tool; 

• The arrow, shown on the body (

4

) of the device, needs to be pointing towards the utility;

• The device can also be installed vertically without prejudicing the correct operation. It cannot be put in upside 

down (with the coil (

11

) pointing downwards);

• During installation, avoid debris or metal residues from getting into the device;
• To guarantee mechanical tension-free assembly, we recommend using compensating joints, which also adjust to the pipe’s 

thermal dilation;

• If the device is to be installed in a ramp, it is the installer’s responsibility to provide suitable supports or correctly sized 

supports, to properly hold and secure the assembly. Never, for any reason whatsoever, leave the weight of the ramp only on 

the connections (flanged or threaded) of the individual devices; 

• In any case, following installation, check the tightness of the plant;

• ATTENTION:

 The coil is provided with a 3m long power supply cable (

1

). This cable 

CANNOT

 be replaced with a 

different one. In the event of damage, the part (coil) must be disposed of and replaced with an identical new one; Any repair 

(if possible) can only be carried out by the manufacturer;

• In the dangerous zone, wire the ends of the cable with explosion-proof approved equipment (E.g. Terminal box with “E” 

protection or increased safety according to EN 60079-7) using the special wire terminals;

• Cable colours 

 

Phase   : brown (alternatively black or grey)

 

Neutral  : blue

 

 

: yellow/green

• Make sure the connection cables are inserted correctly into the electrical terminal, ensuring they are not crushed and/or 

damaged in order to prevent short circuits and interferences.

• Provide a fixed installation ensuring adequate protection against mechanical stress;

• The valve needs to be connected to earth either through the pipe or through other means (e.g. cable jumpers).

Special conditions for safe use

The “X” symbol (positioned at the end of the protection mode) indicates particular conditions of use:

•  Clean the product regularly with an antistatic cloth to prevent dust from building up and the formation of electrostatic charges;

•  The valve must be installed in places at a low risk of mechanical impact;

•  Respect the number of cycles/h indicated in 2.0 (Technical Data). Contact the technical department for different times/cycle;

•  Minimum bending radius of the cable = 4 Ø; minimum installation temperature -35°C;

•  The equipment must be protected against the effect of lightning discharges;

•  Keep ambient humidity under control to minimise the formation of electrostatic charges;

•  Protect the coil from direct air draughts that could cause the accumulation of electrostatic charges;

•  Touch only with an electrically insulated object.

•  Sparks caused by impact or friction on light metals can cause sources of ignition, therefore tools with corroded surfaces must 

not be used under any circumstances (e.g. for adjustments, maintenance, etc.);

•  Protect the product from impact or friction caused by other objects;

•  Do not install in environments where the product is in direct contact with corrosive gases, chemicals, salt water, water or 

steam (C3 or medium degree of environmental pollution). Contact the technical department for any other application, for 

the compatibility analysis;

Summary of Contents for JW-1 Series

Page 1: ...DN 25 Norma di riferimento Reference standard Norme de r f rence Patr n de referencia EN 161 In conformit a In conformity with Conforme a Conforme Regolamento UE 2016 426 Direttiva ATEX 2014 34 UE Di...

Page 2: ...e os 27 Dimensioni tabella 1 Dimensions table 1 Dimensions tableau 1 Dimensiones tabla 1 30 Livello SIL tabella 2 SIL Level table 2 Niveau SIL tableau 2 Nivel SIL tabla 2 30 Bobine tabella 3 30 Coils...

Page 3: ...I ATTENZIONE Viene richiamata l attenzione su dettagli tecnici rivolti al personale qualificato PERICOLO In caso di inosservanza oltre a danni a beni materiali possono essere procurati danni alle pers...

Page 4: ...ufficio tecnico 2 1 INDIVIDUAZIONE MODELLI JW 1 Apertura rapida P max 0 5 bar o 1 bar ATEX 3G 3D JWF 1 Apertura rapida regolazione portata P max 0 5 bar o 1 bar ATEX 3G 3D JWQ 1 Apertura lenta regolab...

Page 5: ...tate o flangiate dei singoli dispositivi In ogni caso dopo l installazione verificare la tenuta dell impianto ATTENZIONE La bobina fornita con cavo di alimentazione 1 pre cablato di lunghezza pari a 3...

Page 6: ...zia con panno antistatico ecc 4 0 PRIMA MESSA IN SERVIZIO Prima della messa in servizio verificare che tutte le indicazioni presenti in targhetta inclusa la direzione del flusso siano rispettate Dopo...

Page 7: ...rimuoverla dal cannotto assieme alle apposite guarnizioni dischetti Inserire nel cannotto la nuova bobina guarnizioni dischetti e fissare il tutto tramite l apposita vite o dado Su versioni ad apertu...

Page 8: ...lo dal fabbricante Svitare il tappo 21 sotto il corpo valvola 4 Avvitare al posto del tappo 21 il kit CPI 15 Verificare che tra il corpo 4 e il kit CPI 15 sia presente la rondella di alluminio 20 Serr...

Page 9: ...per assicurare che rimanga una sorgente di accensione non attiva in caso di eventi attesi con regolarit X particolari condizioni di utilizzo Polveri II 3D Ex mc tc IIIC T C Dc X D atmosfera esplosiva...

Page 10: ...standards EN 161 EN 13611 EN 60079 0 7 14 15 18 31 1 2 KEY OF SYMBOLS ATTENTION Attention is drawn to the technical details intended for qualified staff DANGER In the event of inobservance may be caus...

Page 11: ...with ON OFF times different from those indicated contact our technical office 2 1 MODEL IDENTIFICATION JW 1 Fast opening P max 0 5 bar or 1 bar ATEX 3G 3D JWF 1 Fast opening flow adjustment P max 0 5...

Page 12: ...installation check the tightness of the plant ATTENTION The coil is provided with a 3m long power supply cable 1 This cable CANNOT be replaced with a different one In the event of damage the part coi...

Page 13: ...it is necessary to take appropriate precautions to prevent the accumulation of electrostatic charges e g cleaning with an antistatic cloth etc 4 0 FIRST START UP Before start up make sure that all of...

Page 14: ...and secure with the relative screw or nut On slow opening versions models S or R Completely loosen and take out the side screw 25 Completely loosen and take out the 3 screws 24 Remove the slow openin...

Page 15: ...by the manufacturer Unscrew the cap 21 under the valve body 4 In place of the cap 21 screw in the CPI kit 15 Make sure that between the body 4 and CPI kit 15 there is the aluminium washer 20 Tightenth...

Page 16: ...onal protective measures to ensure that it remains an inactive source of ignition in case of events expected regularly X particular conditions of use Dust II 3D Ex mc tc IIIC T C Dc X D explosive atmo...

Page 17: ...L GENDE SYMBOLES ATTENTION Nous attirons votre attention sur les d tails techniques s adressant au personnel qualifi DANGER En cas de non respect il se peut qu il y ait non seulement des dommages mat...

Page 18: ...ES JW 1 Ouverture rapide P max 0 5 bar ou 1 bar ATEX 3G 3D JWF 1 Ouverture rapide r glage d bit P max 0 5 bar ou 1 bar ATEX 3G 3D JWQ 1 Ouverture lente r glable r glage d clenchement rapide P max 0 5...

Page 19: ...ement sur les connexions filet es ou brides de chaque dispositif Dans tous les cas apr s la mise en place v rifier l tanch it de l installation Dans tous les cas apr s la mise en place v rifier l tanc...

Page 20: ...la plaque y compris la direction du flux sont respect es Apr s avoir pressuris progressivement l installation v rifier le joint d tanch it et le fonctionnement de l lectrovanne en mettant sous tension...

Page 21: ...nte mod les S ou R D visser compl tement et ter la vis lat rale 25 D visser compl tement et ter les 3 vis 24 ter le kit ouverture lente 23 ter lat ralement la bague sur la bobine 11 et l ter en tirant...

Page 22: ...n 21 sous le corps de vanne 4 Visser la place du bouchon 21 le kit CPI 15 S assurer qu entre le corps 4 et le kit CPI 15 il y a la rondelle d aluminium 20 Serrer le kit CPI 15 au corps vanne 4 avec un...

Page 23: ...qu il reste une source d allumage non active en cas d v nements attendus avec r gularit X conditions particuli res d utilisation Poussi res II 3D Ex mc tc IIIC T C Dc X D atmosph re explosive avec po...

Page 24: ...60079 0 7 14 15 18 31 1 2 LEYENDA DE S MBOLOS ATENCI N Se llama la atenci n sobre detalles t cnicos dirigidos al personal cualificado PRECAUCI N En caso de incumplimiento adem s de da os en bienes ma...

Page 25: ...de los indicados consulte a nuestro departamento t cnico 2 1 IDENTIFICACI N DE MODELOS JW 1 Apertura r pida P m x 0 5 bar o 1 bar ATEX 3G 3D JWF 1 Apertura r pida regulaci n de caudal P m x 0 5 bar o...

Page 26: ...talaci n compruebe la estanqueidad de la instalaci n ATENCI N La bobina se suministra con cable de alimentaci n 1 pre cableado con una longitud de 3 metros Este cable NO se puede sustituir con uno dif...

Page 27: ...a en servicio compruebe que se respeten todas las indicaciones presentes en la placa incluida la direcci n del flujo Despu s de presurizar de forma gradual la instalaci n compruebe la estanqueidad y e...

Page 28: ...adodelabobina 11 yqu teladelmanguitojuntoconlasjuntas discos Coloque en el manguito la nueva bobina juntas discos y fije todo con el tornillo o tuerca correspondiente En versiones de apertura lenta mo...

Page 29: ...le puede realizarse solo por el fabricante Desenrosque el tap n 21 debajo del cuerpo de la v lvula 4 Enrosque en lugar del tap n 21 el kit CPI 15 Compruebe que entreelcuerpo 4 yelkitCPI 15 est laarand...

Page 30: ...para garantizar que permanezca una fuente de ignici n no activa en caso de eventos esperados con regularidad X condiciones particulares de uso Polvos II 3D Ex mc tc IIIC T C Dc X D atm sfera explosiva...

Page 31: ...ual 1 1 3J REV 0 of 1st Aug 2019 JW 1 fig 1 JW apertura rapida JW fast opening JW ouverture rapide JW apertura r pida fig 2 Installazione CPI CPI installation Installation CPI Instalaci n CPI 13 12 10...

Page 32: ...the top R glages ouverture lente vues d en haut Regulaciones de apertura lenta vistas desde arriba Regolazioni apertura lenta viste dall alto Slow opening adjustments seen from the top R glages ouvert...

Page 33: ...5 Flow adjustment locking 26 Opening speed adjustment fig 1 2 3 y 4 1 Cable de alimentaci n 2 Junta t rica de estanquidad 3 Muelle de cierre 4 Cuerpo de la v lvula 5 Obturador 6 Arandela de estanqueid...

Page 34: ...SFF in 95 Expected Lifetime Cycles B10d 4834552 Expected Lifetime T10d years 85 8 Probability of Dangerous Failures PFHD 1 h 1 33E 7 Performance Level PL d Safety Integity Level SIL 2 Mean Time to Da...

Page 35: ...rtate usando il coefficiente Kv Flow control calculation using the Kv coefficient Calcul des d bits en utilisant le coefficient Kv C lculo de los caudales utilizando el coeficiente Kv Regime subcritic...

Page 36: ...K after figures denoting the connection Ajouter la lettre K apr s les chiffres indiquant les connexions A adir la letra K a continuaci n de las cifras que indican los di metros de conexi n Es E g Ex...

Page 37: ...W04 001 JW25 001 24 Vdc JW04 005 JW25 005 24 V 50 Hz JW04 003 JW25 003 110 V 50 60 Hz JW04 002 JW25 002 230 V 50 60 Hz JW04 008 JW25 008 P max 1 bar Attacchi Connections Raccords Conexiones Voltaggio...

Page 38: ...ll Tous Todos JW030066 JWF030066 JWQ030066 JWR030066 JWS030066 JWT030066 JW030036 JWF030036 JWQ030036 JWR030036 JWS030036 JWT030036 DN 25 Tutti All Tous Todos JW040066 JWF040066 JWQ040066 JWR040066 JW...

Page 39: ...20 Tutti All Tous Todos JWS03 JWQ03 JWR03 JWT03 DN 25 Tutti All Tous Todos JWS04 JWS25 JWQ04 JWQ25 JWR04 JWR25 JWT04 JWT25 S Q R T Apertura lenta regolabile Adjustable slow opening Ouverture lente r...

Page 40: ...ons le droit de toute modification technique et constructive Nos reservamos el derecho de realizar cualquier cambio t cnico y estructural Sede legale Via V Moratello 5 6 7 37045 Z A I Legnago VR Italy...

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