Mack M359 Manual Download Page 18

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INTRODUCTION

IDENTIFICATION LABELS

Transmission Identification

Allison Identification Label

The Allison RDS and HS transmission

identification plate is located on the rear

right side of the main case, near the

lower end.

Allison Identification Label

Carrier Identification Label

The Mack carrier assembly serial

number is located on the front right side

of the housing.

Carrier Identification Label

X Publication_PC28

Summary of Contents for M359

Page 1: ...s for safe and fuel efficient driving To help you get the most out of your truck we recommend that you take advantage of our advice and tips If you have any questions or want to know more about your t...

Page 2: ...he distributorship If assistance is required at a service dealer contact the owner of the establishment If for any reason you need further assistance after dealing with the personnel at a Mack subsidi...

Page 3: ...FAX 61 7 3718 3391...

Page 4: ...remedy campaign However NHTSA cannot become involved in individual problems between you your distributor or Mack Trucks To contact NHTSA either call the U S Governments Vehicle Safety Hotline toll fr...

Page 5: ...TIPS Driver Environment 44 Starting 46 Driving in an Urban Area 48 Driving on a Highway 50 Driving in Hilly Terrain 52 Driving in the Rain 54 Driving on a Slippery Road 56 Driving on a Wintry Road 58...

Page 6: ...Steering Column 127 Seats 130 Storage Compartment 132 Misc Cab Equipment 133 STARTING AND DRIVING Power Supply 138 Starting the Vehicle 139 Cold Weather Operation 144 Fuel Tank Cap 146 Fueling 147 Use...

Page 7: ...ts 233 Engine 240 Engine Oil 245 Engine Oil and Filter Intervals 248 Oil Capacity Table and Viscosity Charts 249 Engine Storage 250 Electrical System 251 Turbocharger Charge Air Cooler 264 Drive Belt...

Page 8: ...nance 292 Lubrication 294 Headlamp Bulb Replacement 299 Wiper Blades 300 Vehicle Cleaning 301 Seat Belt Maintenance 303 Front Bumper Plate Mounting 304 Metric Conversions 305 EMERGENCY ACTION Towing 3...

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Page 11: ...INTRODUCTION...

Page 12: ...model years 1998 and older PTT Technical Support For Technical Support help with using the software problems encountered while using the software communication issues etc please call 877 978 6586 Part...

Page 13: ...ore and after an event Sudden vehicle deceleration or the occurrence of certain other vehicle operational characteristics define trigger an event Optional equipment available for the vehicle such as t...

Page 14: ...tune your vehicle and to help facilitate maintenance and vehicle improvements To the extent allowed by law Mack reserves the right to access use and control this information Declining to enter into a...

Page 15: ...tenance and Lubrication section for detailed information concerning the Initial Valve Adjustment Interval Temporary Loss of Power Output When driving in difficult driving conditions e g high temperatu...

Page 16: ...TRODUCTION IDENTIFICATION LABELS 1 Vehicle Identification Number 1 Vehicle Identification Number 1 VIN Label The VIN label is located on the inside door frame below the driver seat 6 X Publication_PC2...

Page 17: ...sed horsepower at rated speed emissions regulations to which the engine conforms and inlet and exhaust valve lash settings Examples of the 49 state EPA approved and 50 state EPA and California approve...

Page 18: ...d HS transmission identification plate is located on the rear right side of the main case near the lower end 1 Allison Identification Label Carrier Identification Label The Mack carrier assembly seria...

Page 19: ...y accidents can also be avoided through regular vehicle maintenance DANGER Engine driven components such as Power Take Off PTO units fans and fan belts driveshafts and other related rotating assemblie...

Page 20: ...pleted and complies with the applicable Motor Vehicle Safety Standards MVSS This label is required to contain the same information as shown below for a completed vehicle Completed Vehicles In addition...

Page 21: ...INTRODUCTION GENERAL SAFETY INFORMATION Advisory Labels On Chassis 1 Transmission Fluid Label 2 Hood Label 3 Belt Placement Label 4 Frame Heat Treat 5 Rear Impact Label 11 X Publication_PC28...

Page 22: ...CTION GENERAL SAFETY INFORMATION 1 Entering Exiting Label 2 Low Sulfur Diesel Fuel Only Label 3 Personal Injury Label 4 Frame Heat Treat 5 Rear Impact Label 6 Air Suspension if equipped 12 X Publicati...

Page 23: ...reatment EATS Label 3 Engine Starting Warning Label 4 mDRIVE Label or Shift Label 5 Clutch Pedal Shift Label 6 Personal Injury Label 7 Exhaust Temperature Label 8 Personal Injury Label 9 Seat Belt Adj...

Page 24: ...INTRODUCTION GENERAL SAFETY INFORMATION 1 Airbrake System Label 14 X Publication_PC28...

Page 25: ...dards Mack Trucks makes no representation as to conformity with the Standards For complete warranty information refer to the Pedigreed Protection Plan provided with each vehicle Federal and Canadian E...

Page 26: ...me listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system turbocharger assembly e...

Page 27: ...ftertreatment DPF Intake Temperature Sensor Aftertreatment DPF Outlet Temperature Sensor Aftertreatment DPF Differential Pressure Sensor 15 Sensors Crankshaft Position CKP Sensor Transmission Speed Se...

Page 28: ...rges based on Mack s recommended time allowance and geographically appropriate hourly labor rate Replaced parts and paid invoices must be presented at a Mack Trucks facility as a condition of reimburs...

Page 29: ...stener seals the cost of repairing such damage WILL NOT BE COVERED under warranty Emission Green House Gas Component Warranty Mack Trucks warrants certain individual greenhouse gas GHG components and...

Page 30: ...t tires installed on this vehicle at the factory were certified to the U S EPA Greenhouse Gas GHG and NHTSA Fuel Efficiency regulations Replacement of these tires should be with a tire of equal or low...

Page 31: ...tions Part 1037 Hoses Compressor to Condenser Hoses Condenser to Drier Hoses Drier to Climate Unit Hoses Climate Unit to Compressor Hoses Bunk Climate Unit Receiver Drier Spring Loaded 12 cubic in A C...

Page 32: ...components of the new Mack truck to be free from defects in material and workmanship under normal use and service up to the periods as specified provided all Mack Trucks maintenance and inspection req...

Page 33: ...w Not Applicable Air Conditioning Air conditioning sealed system only is covered for 12 months with no mileage limitation Engine Emission Not covered under this warranty certificate See respective eng...

Page 34: ...est authorized Mack Trucks service center Charges in excess of 1 000 00 are not covered unless Mack OneCall service is contacted and approves additional amounts prior to tow Not Applicable Trunnion Br...

Page 35: ...ty repairs performed by an authorized Mack dealer in accordance with the terms of the warranty set forth herein are free of charge Warranty consideration can only be given if the deficiency is brought...

Page 36: ...environment Conditions such as load trailer configuration road speed and road conditions as well as the quality of fuel lubrication oil and all filters bear a direct relationship to the wear rate and...

Page 37: ...on exceeds Mack Trucks published standards Under no circumstances will warranty pay for repairs related to excessive oil consumption after the earlier of 24 months 250 000 miles 402 000 kilometers or...

Page 38: ...erated in the United States and Canada Standard Mack Engine Components Coverage 24 months or 250 000 miles 402 336 km whichever occurs first unless otherwise noted Major Components Coverage 60 months...

Page 39: ...r PM Sensor SCR Assembly DEF Pump Assembly Pump Reverting Valve Pump Pressure Sensor DEF Injector DEF Tank Heating Control Valve NOx Sensor SCR Inlet and Outlet EGR Exhaust Gas Recirculation Component...

Page 40: ...Check Valve Power Steering Pump Pre Heater Factory Installed Only Includes Preheat Relay Terminals and Power Cables PTO Drive REPTO Rear Engine Mounted PTO Drive Factory Installed Only Excludes All Pu...

Page 41: ...m the Valve Adjustments not being maintained properly are NOT covered Normal maintenance adjustments are NOT covered Valve Cover Valve Yokes Bridge and Pins Failures resulting from the Valve Adjustmen...

Page 42: ...RESSIVE DAMAGE Damages due to failure of operator to take reasonable precautions to mitigate damage are not covered Damages to a Covered Part due to failure of non covered part are not covered Coverag...

Page 43: ...altered may not be covered by this warranty 12 ACCESS TO INFORMATION Owner must allow Mack Trucks full access to all data stored in all Electronic Control Modules failure to do so may result in the l...

Page 44: ...ome which have been affected by exposure to the elements or chemical influence including but not limited to road salts chemicals industrial fall out or the use of improper cleaners polishes and or wax...

Page 45: ...UNDERSTOOD This warranty applies to new MP 7 MP 8 and MP 10 engines meeting EPA 17 emission requirements in new Mack trucks operated in the United States and Canada Emission Control System Warranty En...

Page 46: ...EGR Cooler EGR Valve and EGR Valve Control EGR Venturi Engine Electronic Control Unit EECU For the failure to be covered under Emission Components the failure must affect the emissions of the unit En...

Page 47: ...Intake Manifold Air Temperature Pressure Sensor Particulate Matter PM GHG Covered Component 24 Months or 24 000 Miles 38 624 km Qualifications and Limitations Tires Drive and Steer Only The first 24...

Page 48: ...on of an authorized Mack dealer upon discovery and the vehicle must be made available in a timely fashion during the coverage period for repair EXCLUSIONS 1 REPAIR In the case of acknowledged defectiv...

Page 49: ...environment Conditions such as load trailer configuration road speed and road conditions as well as the quality of fuel lubrication oil and all filters bear a direct relationship to the wear rate and...

Page 50: ...on exceeds Mack Trucks published standards Under no circumstances will warranty pay for repairs related to excessive oil consumption after the earlier of 24 months 250 000 miles 402 000 kilometers or...

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Page 53: ...DRIVING TIPS...

Page 54: ...DRIVING TIPS DRIVER ENVIRONMENT Always wear a seat belt Adjust the driver seat and mirrors for a good driving position Use the cab s storage compartments 44 X Publication_PC28...

Page 55: ...time to adjust mirrors steering wheel and seat to an optimal position before driving When driving long distances change your driving position at regular intervals Keep the backrest and head restraint...

Page 56: ...DRIVING TIPS STARTING Cold starting use engine block heater Warm up the truck by driving at low engine speeds instead of running it at idling speed 46 X Publication_PC28...

Page 57: ...e block heater If you start with a cold engine you should switch on the air intake heating function in your truck The engine will then be supplied with preheated air which results in easier and more e...

Page 58: ...DRIVING TIPS DRIVING IN AN URBAN AREA Plan your driving Use the truck s mirrors and direction indicators Always watch out for pedestrians 48 X Publication_PC28...

Page 59: ...If you have cruise control you should not use it in heavy traffic If you use it incorrectly it can lead to unnecessary braking and acceleration which results in increased fuel consumption Think about...

Page 60: ...DRIVING TIPS DRIVING ON A HIGHWAY Plan your driving Maintain an even steady speed when possible 50 X Publication_PC28...

Page 61: ...trucks wind resistance and therefore reduce fuel consumption by using a spoiler Gear Changing Use the Auxiliary Brakes You can reduce the wear on the truck s service brakes by using the truck s auxili...

Page 62: ...DRIVING TIPS DRIVING IN HILLY TERRAIN Accelerate in uphill gradients Let the truck coast when the terrain allows it 52 X Publication_PC28...

Page 63: ...to the tachometer instead of by engine noise Downhill On downhill inclines you should try to avoid accelerating and instead allow the truck to increase speed by coasting Regulate the downhill speed w...

Page 64: ...DRIVING TIPS DRIVING IN THE RAIN Make sure you have good visibility Adapt your speed Check the tread depth of the tires 54 X Publication_PC28...

Page 65: ...intain a suitable speed If your truck is equipped with air conditioning then you can use it to remove moisture from the cab If you need to remove ice from the windows then you can use the defroster Hy...

Page 66: ...DRIVING TIPS DRIVING ON A SLIPPERY ROAD Adapt the speed according to road surface Use the truck s auxiliary systems on difficult road surfaces 56 X Publication_PC28...

Page 67: ...e you can engage the differential lock so that the wheels drive at the same speed Drive carefully when you have the differential lock engaged Do not forget to disengage it when you leave the slippery...

Page 68: ...DRIVING TIPS DRIVING ON A WINTRY ROAD Keep the windshield clear Make sure you have good visibility Adapt your speed Use snow chains or similar 58 X Publication_PC28...

Page 69: ...ions available for you to use Climate System If there is mist or ice on the windows then you can use the defroster function to clear the windows In snow flurries for example you should set air distrib...

Page 70: ...DRIVING TIPS DRIVING IN A DUSTY AND SMOKY ENVIRONMENT Use recirculation 60 X Publication_PC28...

Page 71: ...le air Only use recirculation for short periods Clean the inside of the windshield with normal window cleaning agent on a regular basis You can use air recirculation in the cab in order to keep out du...

Page 72: ...DRIVING TIPS PARKING Use the Parking Brake Avoid use of Idling Speed 62 X Publication_PC28...

Page 73: ...d allow the engine to run at idling speed for several minutes while stationary before switching it off in order to reduce exhaust temperature DEF Fluid When driving in colder climates 0 C 32 F idle fo...

Page 74: ...DRIVING TIPS REFUELING Check the Tire Pressure Fill Washer Fluid Check the Level of DEF Fluid 64 X Publication_PC28...

Page 75: ...gas cleaning system Make sure you wipe up any spillage when filling DEF Fluid The solution may react with certain metal surfaces The DEF Fluid tank is only intended for DEF Fluid Other fuels or dirt...

Page 76: ...DRIVING TIPS SERVICE AND MAINTENANCE Use the correct fuel for your truck Follow the service schedule for your truck 66 X Publication_PC28...

Page 77: ...ar truck Wheel Alignment Remember to regularly check the wheel and axle alignment on both tractor and trailer Wheel alignment is important for keeping fuel consumption low and reducing wear on the tir...

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Page 79: ...SAFETY...

Page 80: ...readily accessible for use The extinguisher must be securely mounted to prevent sliding rolling or vertical movement relative to the motor vehicle The safety triangles must be securely attached to an...

Page 81: ...ation belt pull upward on the shoulder portion until the lap portion fits snugly The belt should rest as low on your hips as possible Belt Unfastening Push down on the button to release the belt 1 Saf...

Page 82: ...f slack should not exceed one inch when measured from the chest to the belt While holding the slack lift the lever located on top of the Komfort Latch mechanism upward to clamp the webbing in place No...

Page 83: ...rdio respiratory failure and death Many cases of reported CARBON MONOXIDE POISONING indicate that while victims are aware they are not well they become so disoriented they are unable to save themselve...

Page 84: ...to save your life common sense is still prudent and necessary Nuisance Alarms Although the system alarm detects only carbon monoxide in a normal environment studies have found that unusually high conc...

Page 85: ...ve been aired out and alarm remains in its normal condition 4 After following steps 1 3 if alarm reactivates within a 24 hour period repeat steps 1 3 and call a qualified appliance technician to inves...

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Page 87: ...LOCKS AND ALARM...

Page 88: ...lockwise to unlock or clockwise to lock the door NOTE The vehicle is delivered with two identical keys If more keys are needed order them through your authorized dealer Locking and Unlocking The door...

Page 89: ...o remain open in two different positions An indented bar is holding the door at approximately 30 and in the fully open position at approximately 85 To close the door from the inside place hand on the...

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Page 91: ...DRIVING ENVIRONMENT...

Page 92: ...rmal 1 Air Vent 2 Stalk Control 3 Tachometer 4 Driver Information Display DID 5 Speedometer 6 Trailer Hand Brake 7 Radio SEM 8 Infotainment Screen Display SID 9 Secondary Gauges 10 Dash Switches 11 Cl...

Page 93: ...ng any necessary actions The instrument cluster consists of the following components condition indicators telltales driver information display DID gauges speedometer and tachometer on board diagnostic...

Page 94: ...tes engine coolant temperature The normal operating temperature for Mack engines is 80 to 105 C 176 220 F If the temperature remains below or exceeds the normal temperature range the cooling system sh...

Page 95: ...becomes low the engine is at risk Bring the vehicle to a safe stop where the problem can be checked DANGER Failure to take necessary action when the STOP tell tale is on can ultimately result in autom...

Page 96: ...ily identify the circuit affected DANGER Failure to observe these precautions can result in the loss of braking performance This can lead to a vehicle accident which can result in personal injury or d...

Page 97: ...ERVIEW OF INSTRUMENTS 9 Secondary Gauges On certain vehicles secondary gauges are included These gauges are located to the right of the steering wheel above the main switch location 1 Secondary Gauges...

Page 98: ...ondition involving the safety of personnel Steady Green system in operation Steady Red warning immediate action required Amber early warning such as low fuel or Anti Lock Brake System ABS malfunction...

Page 99: ...brake is engaged 8 Safety Belt Reminder Indicates safety belt needs to be fastened 9 Aftertreatment DPF Regeneration Indicates aftertreatments DPF regeneration is required 10 High Exhaust System Temp...

Page 100: ...r Indicates that there is an issue with the vehicle s tire pressure Maintenance is required 26 Automatic Traction Control ATC Indicates the vehicle is losing traction and the Automatic Traction Contro...

Page 101: ...s until the Home screen displays NOTE Also included on the stalk are the engine brake toggle and cruise control brake button 1 Engine Brake Toggle 2 Applications Home Button 3 Toggle Up Position 4 Opt...

Page 102: ...o track multiple trips EATS Status provides various pieces of aftertreatment information For additional information on the EATS system refer to the Aftertreatment chapter Drive Train provides the engi...

Page 103: ...mpty Displayed in miles mi or kilometers km 6 Fuel Used Displayed in gallons G or liters L 7 Idle Time lists percentage of driving time spent in idle To adjust the Trip data complete the following 1 F...

Page 104: ...the Trip Options menu scroll to Resume Trip X 2 Press Enter The Trip menu enters active status New information is recorded The standard Trip screen displays The Pause icon is removed 1 Distance drive...

Page 105: ...ight hand stalk The Applications menu screen displays 2 Use the Toggle button to scroll to Tire Monitor 3 Press Enter The Tire Monitor main screen displays 4 Use the Toggle button to scroll through th...

Page 106: ...Test DID screen For the step by step procedure using the Pre Trip Assist via the DID refer to the Pre Trip Inspection and Daily Maintenance chapter Truck Data The Truck Data Driver Information Displa...

Page 107: ...to Vehicle Diagnostics 2 Press Enter The Vehicle Diagnostics main screen displays There are three sub menus available from the Vehicle Diagnostics DID screen View Active Faults Cluster Self Test and...

Page 108: ...is test provides an auditory test of instrument cluster s speakers A DID screen displays representing the speakers tested Lane Departure Warning Test This test provides both a visual and auditory test...

Page 109: ...level falls above or below those levels To access the Engine Oil Level menu complete the following 1 From the Truck Data main screen use the right hand steering stalk Toggle button to scroll to Engin...

Page 110: ...n displays Life of Vehicle Totals The Life of Vehicle Totals menu provides compiled vehicle information Some examples of the available information include Mileage Time in Service Fuel Used Highest RPM...

Page 111: ...rent time and date The following sections provide additional information on the Settings sub menus NOTE For information on the Lane Change Support LCS refer to the releated chapter To access the Setti...

Page 112: ...t ON press Enter The Alert mode will display as ON The ON checkbox will have a check 4 To set the alert speed limit use the Toggle button to scroll to Speed mode 5 Press Enter The number box highlight...

Page 113: ...ess Enter The Global Units screen displays 3 Use the Toggle button to scroll to the global unit measurement U S Imperial or Metric 4 Press Enter All Driver Information Display measurements display in...

Page 114: ...Toggle button to scroll to the System Volume Levels sub menu 2 Press Enter The System Volume Levels screen displays 3 Use the Toggle button to scroll to the desired system volume setting 4 Press Enter...

Page 115: ...he Clock time format 12 hr or 24 hr 4 Use the Toggle button to scroll to another Time Date setting Time or Date 5 Press Enter The first field of the menu highlights 6 Use the Toggle button to adjust t...

Page 116: ...les per hour MPH displays Setup HOME this setting allows the driver to set the Favorites selections displayed in the HOME screen Screen Off To change the Screen Off setting in the DID complete the fol...

Page 117: ...the following 1 From the DID Home screen press the Options button on the right hand side of the right steering stalk 2 From the Options menu scroll to the Display submenu 3 From the Display submenu s...

Page 118: ...rature Center Axle Throttle Percentage Engine Load Percentage Pyrometer Sweet Spot Status Icon Electronic Control Suspension To change the Setup HOME settings in the Driver Information Display DID com...

Page 119: ...NVIRONMENT DRIVER INFORMATION DISPLAY 1 Favorites Menu 1 2 Favorites Menu 2 3 Favorites Menu 3 To save the changes press the Home button The screen automatically opens at the Home screen 109 X Publica...

Page 120: ...e the cab 5 Air Conditioner ON OFF Switch or Button Activates the air conditioning system 1 Directs airflow through the dash panel air vents only 2 Directs airflow through both the dash panel and floo...

Page 121: ...Movable Switches The location of the majority of the switches can be easily adapted to your requirements A few switches cannot be moved for safety reasons Contact an authorized dealership for more in...

Page 122: ...ING ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE AUX CAB FAN Standard SHUTDOWN OVERRIDE Standard RETARDER Standard PLOW LAMPS Standard STROBE Standard RES ACCEL SET DECEL Standard 112 X Publication_...

Page 123: ...T DASH SWITCHES SYMBOL MEANING STYLE WINDSHIELD DEFROST Standard DOME LAMP SLEEPER LECM Standard ECS RAISE LOWER Standard FAN CLUTCH OVERRIDE Standard SPEED CONTROL Standard TIME GAP ACC Standard 113...

Page 124: ...IRONMENT DASH SWITCHES SYMBOL MEANING STYLE DOME LAMP Standard ATC OFF MUD SNOW Standard IGNITION POWER Standard BATTERY POWER Standard ATC MUD SNOW Standard INTER WHEEL DIFF LOCK Standard 114 X Publi...

Page 125: ...SH SWITCHES SYMBOL MEANING STYLE GRADE GRIPPER DISABLE Standard FLOOR LIGHT BUNK Standard TRAILER AUX CENTER PIN Standard POWER FLOAT Standard LOW HYDRA OIL OVERRIDE Standard SPREADER LIGHT Standard 1...

Page 126: ...ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE IGNITION 20A Standard REAR AMBER FLASHER Standard ENGINE BRAKE Standard BEACON LIGHT Standard SANDER LIGHT Standard CHAIN LIGHT Standard 116 X Publicati...

Page 127: ...G ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE ROTATING LIGHT Standard ALT LIGHT Standard CHASSIS HEIGHT Standard LDWS DISABLE Standard BOGIE CONTROL Standard OHC PIPE LAMP Standard 117 X Publicatio...

Page 128: ...signable Switches sub section at end of chapter BodyBuilder Assignable ASSIGNABLE ON OFF Refer to Assignable Switches sub section at end of chapter BodyBuilder Assignable ASSIGNABLE MOMENTARY Refer to...

Page 129: ...NMENT DASH SWITCHES SYMBOL MEANING STYLE TAIL GATE LOCK UNLOCK Locking SNOW INGESTION Locking INTERAXLE Locking NEUTRAL CONTROL Locking INSIDE OUTSIDE AIR Locking SUSP HEIGHT CONTROL Locking 119 X Pub...

Page 130: ...ING ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE 5TH WHEEL Locking PTO CONTROL Locking PTO CONTROL MUNCIE Locking ECS MODE Locking FORWARD LIFT AXLE Locking REAR LIFT AXLE Locking 120 X Publication_...

Page 131: ...SWITCHES Assignable Switches Here are the switches that can be Assignable for the BodyBuilder When the kit is ordered these thumbnails can be added so the driver knows what the assigned switch is for...

Page 132: ...er and stops fully open WARNING NEVER take both feet off the ground to tilt the hood Keep at least one foot on the ground to avoid a slip or fall If it is difficult for you to raise the hood get the h...

Page 133: ...rubber strap in position and force the locking discs into the hood latch 2 Push inward on the plastic handle to lock the rubber strap in place 3 Repeat this procedure on the other side of the hood CA...

Page 134: ...hts headlights and fog lights if equipped NOTE If the LCP is in OFF or park position and the windshield wiper is active for longer than 5 sec programmable parameter headlights will come on 1 DRL Disab...

Page 135: ...n The Steering Column adjustment is actuated by a pedal on the left side of the floor To adjust the steering wheel position 1 With both hands on the steering wheel fully depress the adjustment pedal s...

Page 136: ...one Hang Up 4 Phone Answer Mute NOTE For information on the cruise control refer to cruise control section Right Hand Controls There are four steering wheel control buttons on the right hand side of t...

Page 137: ...on a warning buzzer sounds if air system pressure is below 448 34 kPa 65 5 psi The buzzer shuts off as soon as sufficient air pressure is restored To stop the engine turn the key counter clockwise to...

Page 138: ...a few passes lightly turn the scroll ring until the wipers start The wipers return to the parking position when the scroll ring is released The interval wiper function is engaged by moving the lever d...

Page 139: ...le Enter Open the Applications menus Open the Options menus Return to the Home screen Also included on the stalk are the engine brake toggle and cruise control brake button 1 Engine Brake Lever 2 Appl...

Page 140: ...th one of the following seats in this section The seats have many functions designed to enhance driver comfort Mack recommends getting to know these features well before operating the vehicle Sears Pr...

Page 141: ...Sears Base Seat 1 Lumbar Valve 2 Suspension Valve 3 3 position Seat Tilt Extension 4 Fore Aft Slide Isolator Handle 5 Recliner Handle Sears Static Seat Sears Toolbox Seat 1 Seat Tilt To Access Toolbo...

Page 142: ...s not limited to drinks clothes books televisions and so on In the event of a collision loose items could fly around inside the cab These loose items could cause personal injury CAUTION DO NOT overloa...

Page 143: ...sh air vents should be closed However the vents on the outer parts of the dash can be used for defrosting the cab door windows When operating the air conditioning all air vents should be completely op...

Page 144: ...anel and another is in the middle of the dash next to the storage bin just above the air brake buttons There are two USB ports in the sleeper control panel that can be used for charging a phone or any...

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Page 147: ...STARTING AND DRIVING...

Page 148: ...engine by turning the switch clockwise The switch also activates the accessory relay when turned counterclockwise When the switch is turned ON in a clockwise direction a warning buzzer sounds if air...

Page 149: ...normal operating range 77 107 C 170 225 F Once the engine reaches this temperature it can be operated in a normal fashion NOTE Low Idle speed is sufficient for warming up the engine Make sure that the...

Page 150: ...aining air in the system 5 Check the fuel system for leaks NOTE If the engine does not start following this procedure contact your local certified dealer Engine Warm Up CAUTION Idling the engine unnec...

Page 151: ...ick shutdowns can cause engine damage and prevent the turbocharger from being properly lubricated Shutdown Option Idle Cooldown This feature provides a means of cooling down the engine and turbocharge...

Page 152: ...During shutdown if the system detects a condition that could lead to engine failure the Engine Shutdown indicator illuminates before engine shutdown Starting WARNING When starting the engine make sur...

Page 153: ...before attempting range operation Transmission Temperature The Allison transmission fluid is minimum temperatures are Fluid Type TES 295 Minimum Temperature 35 C 31 F Fluid Type TES 389 Minimum Temper...

Page 154: ...n in the fuel system This accumulation can freeze in fuel tanks fuel lines and filters WARNING Do NOT under any circumstances add gasoline alcohol used oil or additives with metallic particles to the...

Page 155: ...The heaters have two modes Operation is as follows 1 Mode 1 turns on the mirror heaters for 30 minutes and is activated by pressing the left side of the Mirror Defrost button for less than one second...

Page 156: ...non vented cap only or tank damage and or poor engine performance may result DO NOT fill to more than 95 of liquid capacity Diesel Exhaust Fluid DEF For information on filling or using DEF Fluid plea...

Page 157: ...ate only with Ultra Low Sulfur Diesel ULSD fuel Improper fuel use will reduce the efficiency and durability of engines permanently damage advanced emissions control systems reduce fuel economy and pos...

Page 158: ...tertreatment components As a result Mack does not warrant the engine will conform to applicable Federal or California emissions limits when operated on or having been operated on biodiesel or other al...

Page 159: ...isconnect from the tractor while in motion resulting in an accident personal injury or death CAUTION Attempting to couple with the trailer at an improper height could result in a false or improper cou...

Page 160: ...fifth wheel plate and that there is no visible gap between the fifth wheel and the trailer bed plate Rest on Trailer Plate Make sure the operating rod is fully engaged and is equipped with a safety l...

Page 161: ...nd place it in the crank handle holder NOTE In poor ground conditions it may be necessary to provide a stable base for the landing gear NOTE If the operating rod is too difficult to pull back the trac...

Page 162: ...g speed This range is defined as where the engine makes the best use of the energy content of the diesel fuel A poorly selected rear axle ratio which results in the engine speed being constantly above...

Page 163: ...Blocked or malfunctioning turbocharger Air in fuel system Faulty fuel supply pump Faulty fan thermostat clutch External Environment Under unfavorable conditions the external environment can have a neg...

Page 164: ...and reduces engine wear Sluggish lube oil in the engine makes cold starting more difficult Therefore it is important to always use engine oil with the correct viscosity For the sake of the overall fu...

Page 165: ...sure the service brakes are applied Failure to apply the service brakes can result in unexpected vehicle movement NOTE D Drive may not be attained due to an active inhibitor Always apply the service...

Page 166: ...e the vehicle until you have completed all of the following procedures 1 Put the transmission in N Neutral 2 Be sure the engine is at low idle 500 800 rpm 3 Apply the parking brakes and emergency brak...

Page 167: ...rrupt during shift changes The inertia energy built up by the engine is maintained equating to higher wheel horsepower As a result not as much engine horsepower is needed to get the job done Allison a...

Page 168: ...buttons by touch without looking at the display It is not necessary to press this button prior to starting the vehicle D DRIVE selects the highest available forward range The transmission shifts to th...

Page 169: ...transmission is not operating in its highest range When this schedule is active the shift points for upshifts are raised in order to hold the transmission in its current gear and inhibit upshifting b...

Page 170: ...similar to the SA part throttle and closed throttle shifts SD Economy WOT upshifts and downshifts similar to S3 S7 The SD part throttle and closed throttle upshifts and downshifts are similar to the S...

Page 171: ...Alternate Engine Brake Preselect Range CMC is higher than 2nd gear downshifts from the Alternate Engine Brake Preselect Range to 2nd gear uses normal nonpreselect closed throttle shift speeds NOTE If...

Page 172: ...lower ambient temperature than a TES 389 type fluid For transmission oil temperatures refer to Transmission Temperature section A TES 389 fluid is the minimum fluid requirement approved for use in 30...

Page 173: ...e until the presence of sufficient transmission fluid has been confirmed Remove the transmission fluid dipstick and be sure the static fluid level is near the HOT FULL mark CAUTION The fluid level ris...

Page 174: ...0 rpm in N Neutral for about one minute 4 Clean debris from around the end of the fill tube before removing the dipstick 5 Remove the dipstick and wipe it clean 6 Insert the dipstick into the fill tub...

Page 175: ...rature gauge is not present measure fluid level when the engine water temperature gauge has stabilized 2 Park the vehicle on a level surface and shift to N Neutral 3 Apply the parking brake and allow...

Page 176: ...00 miles 1000 hours of operation 12 calendar months NOTE Always replace main and lube filters with the fluid change Whichever is first of the following Any time the fluid is changed 40 000 km 25 000 m...

Page 177: ...operation 6 calendar months NOTE Always replace main and lube filters with the fluid change Whichever is first of the following Any time the fluid is changed 20 000 km 12 000 miles 500 hours of opera...

Page 178: ...an impact wrench to tighten the bolts Using an impact wrench to tighten the bolts may cause stripped threads and expensive parts replacement Use a torque wrench to tighten the bolts Replace Filters 1...

Page 179: ...luid remaining in the external circuits as well as in various transmission component cavities After refill verify the fluid level is correct Transmission Fluid Capacity Sump Initial Refill Refill Lite...

Page 180: ...The priority settings are dependent on the PTO preset arrangement and the number of PTOs available There are three basic types of PTOs available engine mounted transmission mounted and drive shaft mou...

Page 181: ...unction the Cruise Control and PTO must be activated If the PTO can be activated while driving the vehicle the vehicle speed must be under approximately 8 Km h 5 mph To set engine speed 1 Press the Cr...

Page 182: ...NG AND DRIVING PTO Speed Control Cruise Control Switch Resume Set or Accel Decel Dash Switch The initial PTO speed is preset To adjust the PTO speed preset contact a certified dealer 172 X Publication...

Page 183: ...erential lock With tandem drive axles there could be both interwheel differential lock and an interaxle differential lock Use the differential lock on icy or slippery surfaces When the slippery surfac...

Page 184: ...er Divider Lockout Inter Axle Power Divider Lockout The Mack power divider can be rendered inoperative during short periods of poor traction using a power divider lockout When the power divider lockou...

Page 185: ...ve wheels are actually slipping or spinning clashing between the lockout sliding clutch and the outer cam may result NOTE A lockout indicator lamp will remain lit as long as the lockout is engaged Thi...

Page 186: ...lude the TCS OFF option that is selectable via the TCS OFF switch The switch is located on the dashboard When this function is activated the TCS OFF function will turn off the system Torque can be app...

Page 187: ...ove the customer programmable speed value of 24 to 56 kph 15 to 35 mph The service and parking brake must not be applied The clutch must be engaged pedal released Once the above conditions are satisfi...

Page 188: ...eed is set Disengaging Cruise Control The cruise control is disengaged if the brake is depressed or if the cruise control button is set to Cancel OFF If configured the cruise control remains engaged i...

Page 189: ...uch as for passing another vehicle does not interrupt cruise control operation After passing release the accelerator and let the vehicle slow to cruise control speed The previously set speed is mainta...

Page 190: ...des 70 power The third position HIGH provides 100 power The engine brake switch can be in either 1st or 2nd ON position during speed control operations but the brake functions only if no fuel is reque...

Page 191: ...in the Driver Information Display DID 1 Cruise Control Icon 2 Current Speed 3 Current Cruise Control Braking Speed 4 Cruise Control Braking Icon 4 To increase the cruise control braking speed press th...

Page 192: ...reen displays There is also an audible alert NOTE For additional information about the Tire Monitoring System refer to the Tire Monitor sub section of the Driver Information Display DID section If the...

Page 193: ...vehicle speed retarding device operation The vehicle speed retarding device will be turned back on automatically when the wheels become unlocked Consider switching to a lower braking level if this oc...

Page 194: ...duced traction stops fully depress the foot brake pedal until the vehicle comes to a safe stop DO NOT PUMP the brake pedal With the brake pedal fully depressed the ABS controls all wheels to provide s...

Page 195: ...185 X Publication_PC28...

Page 196: ......

Page 197: ...INFOTAINMENT...

Page 198: ...n Press and hold for FF or Tune Up EJECT Press to eject the CD PHONE If equipped Press the Phone button for more than 3 seconds to Show the Bluetooth Menu When Bluetooth is enabled press the button to...

Page 199: ...d frequency and then long press any of the Preset 1 6 buttons until the radio produces a beep Tuning Radio Station Presets Short press on any of the Preset 1 6 buttons SCAN To initiate the Scan functi...

Page 200: ...ton If you do not turn the alarm off it will automatically shut off after 63 minutes Activating Snooze To use SNOOZE press any button for less than 2 seconds when the alarm sounds except Preset 3 butt...

Page 201: ...empty or contains only folders the player advances to the next folder in the file structure that contains a compressed audio file The empty folder s are not displayed or numbered iPod This Radio suppo...

Page 202: ...set your cell phone to add a Bluetooth device and look for the name Delphi500 Radio Follow the instructions on your phone to add a connection When necessary use 4 PIN numbers 0000 to connect to the r...

Page 203: ...to select between the different stored contacts Press the OK button if you want to dial to the listed contact The radio will attempt to download the following phone numbers from each contact HOME WORK...

Page 204: ...ork together with mirror bracket devices to cover the needs of many uses If the antenna is damaged replace it only with a multiband type antenna A regular antenna does not have the wiring necessary to...

Page 205: ...195 X Publication_PC28...

Page 206: ......

Page 207: ...EMISSION SOLUTION AND CONTROL...

Page 208: ...iculate Filter DPF 6 Selective Catalytic Reduction SCR Catalyst 7 Aftertreatment DEF Tank Gauge 1 Diesel Engine 2 Combined Aftertreatment System SCR and DPF 3 Aftertreatment DEF Dosing Unit 4 Aftertre...

Page 209: ...Mack engine Aftertreatment System 1 Selective Catalytic Reduction SCR Catlyst 2 Aftertreatment DEF Dosing Unit 3 Aftertreatment Diesel Particulate Filter DPF 4 Aftertreatment DEF Tank 1 One Box EATS 2...

Page 210: ...ut remain much lower than temperatures reached during regeneration and present no danger Aftertreatment Control Module ACM The ACM is an independent module Depending on the configuration the module ca...

Page 211: ...el is low It also flashes when the level becomes critically low Malfunction Indicator Lamp If the MIL lamp comes on or stays on after the vehicle has started the engine diagnostic system has detected...

Page 212: ...ank level gauge NOTE Repeated acts of tampering can result in more severe Inducement None Display Screen None Trigger 100 to 12 Aftertreatment DEF Tank Level Gauge Display Screen DEF LEVEL LOW Refill...

Page 213: ...Refill DEF tank to avoid 5 MPH limit Trigger DEF tank empty and refueling event with parking brake applied Display Screen DEF TANK EMPTY Vehicle speed limited to 5 MPH Refill DEF fluid Trigger Vehicl...

Page 214: ...GINE IN DERATE Poor DEF quality 5 MPH in approx ___ mins Note Once this DEF Quality fault occurs the DID timer displays The timer displays the minutes available before the 5 mph derate occurs The time...

Page 215: ...Y Service DEF Vehicle speed limited to 5 MPH Exit conditions for DEF Quality 8 Km h 5 mph road speed limit Inducement Next 1 Engine Starts Return to 25 torque reduction until there is a proper DEF qua...

Page 216: ...ed Note For examples of the various SCR sensor tampering types refer to the SCR Sensor Disconnected Tampering Type table below SCR System Fault Engine will Derate in approx ___ mins Driving with Activ...

Page 217: ...or 1 Hour vehicle speed 1 6 Km h 1 mph 3 Ignition Key Cycle SCR system fault Veh speed limited to 5 MPH SCR Sensor Disconnect SCR Sensor Disconnected Tampering Type Exhaust Temperature Sensors Disconn...

Page 218: ...d with the purchase NOTE Agriculture mixtures are not pure enough for use in the SCR system and impurities in the solution comprise the SCR system Diesel Exhaust Fluid DEF Handling When handling DEF s...

Page 219: ...periods of severe cold For more information on DEF and availability visit the website www mackscr com or contact Mack One Call at 1 800 866 1177 Misfilling Diesel or Aftertreatment DEF Tanks CAUTION T...

Page 220: ...nt system Take the vehicle to an authorized Mack Truck dealer immediately Vehicles equipped with a 2010 or newer emission compliant engine have an exhaust aftertreatment system This system includes a...

Page 221: ...ant engine with a Diesel Particulate Filter DPF and Selective Catalytic Reduction SCR system Vehicles equipped with a DPF require EO O Premium Plus or VDS 4 high performance diesel engine oil and Ultr...

Page 222: ...either of these measure above acceptable levels a regeneration is required Regeneration CAUTION During the aftertreatment DPF regeneration the exhaust gas temperature will be elevated DO NOT park the...

Page 223: ...the driver when alerted by the DID The vehicle must be stationary to begin the regeneration and remain stationary to complete The Aftertreatment DPF Regeneration system is self monitoring When the af...

Page 224: ...ngine operation with Aftertreatment DPF Regeneration Required screen displayed may result in a loss of engine performance reduced horsepower torque and speed and derate Also the aftertreatment DPF may...

Page 225: ...to acceptable levels The Soot Level OK REGEN Not needed screen displays EATS Condition Critical If the Aftertreatment DPF Regeneration Required icon is flashing and the CHECK light illuminates the Aft...

Page 226: ...EMISSION SOLUTION AND CONTROL AFTERTREATMENT MACK Refer to the Exhaust Aftertreatment System Information sun visor label for additional aftertreatment DPF information 216 X Publication_PC28...

Page 227: ...217 X Publication_PC28...

Page 228: ......

Page 229: ...MAINTENANCE LUBRICATION AND SERVICE...

Page 230: ...on Certain other laws may also apply Section 49 CFR 396 13 states that all motor carrier drivers must complete a written report at the end of each work day for each vehicle operated covering most of w...

Page 231: ...reen NOTE The Hazard and High Low beam switches are momentary switches and return to the OFF position when released during testing Activate Exterior Light Inspection Test 1 The Activate Exterior Light...

Page 232: ...cured If any of the checkboxes display red for available switches maintenance is required by a certified technician before driving the vehicle Air Brake Leak Down Test 1 The Air Brake Leak Down Test a...

Page 233: ...SERVICE PRE TRIP INSPECTION AND DAILY MAINTENANCE 2 When the test is ready to start the following screen displays Press and hold the brake pedal until the test is completed To begin the test press En...

Page 234: ...ANCE 1 Initial Primary Brake Air Pressure 2 Initial Secondary Brake Air Pressure When the test is completed the following screen displays The test results are displayed on the right side of the screen...

Page 235: ...hub no obvious leaking on outside or inside wheel Verify correct oil level in hub Left Front Suspension Check condition of spring spring hangers shackles u bolts no cracks breaks or shifting Check sh...

Page 236: ...gap between lining and drum This check cannot be made if dust covers are in place Condition of brake air hose check for any chafing Check slack adjuster and chamber pushrod travel With brakes applied...

Page 237: ...ing hangers shackles and u bolts Axle alignment Brakes Condition of brake drums With brakes released look for a noticeable gap between lining and drum This check cannot be made if dust covers are in p...

Page 238: ...chafing Check brake chamber mounting bolts and brackets Check slack adjusters and chamber push rod travel With brakes applied or released look for conspicuously different positions of the slack adjust...

Page 239: ...r Trailer Hitch No visible space between fifth wheel and trailer Locking jaws around the shank and not the head of kingpin Release lever properly seated and safety latch lock engaged Check all connect...

Page 240: ...ngers shackles and u bolts Axle alignment Condition of torque rod arms If equipped with sliding axles check position and alignment Look for damaged worn or missing parts all locks present fully in pla...

Page 241: ...locks present fully in place and locked Flexible air tubing not cracked cut crimped or otherwise damaged It should be secured against tangling dragging and chafing Brakes Condition of brake drums Wit...

Page 242: ...ile applying the trailer brakes with the trailer brake hand control valve Test the service brakes before leaving the parking area Test parking brakes by stopping on a 20 grade and applying the parking...

Page 243: ...arrange for a service appointment This gives the dealer time to schedule the correct equipment and provide a trained technician to service the vehicle Setting an appointment can decrease vehicle down...

Page 244: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Scheduled Service Date Scheduled Service Data Scheduled Service Date Preventive Maintenance Work Completed Date Mileage 234 X Publication_PC28...

Page 245: ...AINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Noise Control Log Noise Control Log Noise Control System Maintenance Log Date Mileage Maintenance Performed Maintenance Facility 235 X Publication_PC2...

Page 246: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Repair Record Repair Record Repair Record Date Mileage Work Order or Invoice No Dealer Notes 236 X Publication_PC28...

Page 247: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Tire Record Tire Record Date Type Front Type Rear Notes Tire Pressure Tread Depth 237 X Publication_PC28...

Page 248: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Fuel and Oil Record Fuel and Oil Record Date Accumulated Oil Qty SAE No Notes Mileage Fuel Qty Gallon 238 X Publication_PC28...

Page 249: ...lter Part Number Secondary Fuel Filter Part Number Oil Filter Part Number Full Flow Oil Filter Part Number By pass Air Cleaner Element Part Number Coolant Filter Part Number Fan Drive Belt Part Number...

Page 250: ...tored while the engine is in operation Do NOT exceed the maximum temperature indicated by the red line on the gauge To reduce exhaust temperature downshift or reduce engine power and open the winterfr...

Page 251: ...e Mount Filter Change Each oil change Fuel Water Separator Chassis Mount Change Each oil change Fuel Tank Ventilation Filter Change Every 12 Months Fuel Tank Ventilation Filter Stanchion Mount Change...

Page 252: ...or 4 500 hours whichever comes first Aftertreatment Diesel Exhaust Fluid DEF Pump Filter Change 240 000 km 150 000 mi or 4 500 hours whichever comes first Aftertreatment Diesel Particulate Filter DPF...

Page 253: ...essor 4 Power Steering Pump 5 Fuel Pump 6 Engine Control Module ECM 7 Fuel Filter 8 Fuel Water Separator 9 Fuel Filter 10 Hand Priming Pump 11 Crankcase Ventilator 12 Alternator 13 Alternator AC Compr...

Page 254: ...ngine Overview MP7 Right Side View 18 Exhaust Manifold 19 Thermostat 20 Belt Tensioner 21 Coolant Pump 22 Coolant Filter 23 Oil Pan 24 Oil Filters 25 EGR Cooler 26 Turbocharger 27 Starter Motor 28 EGR...

Page 255: ...and fuel consumption The change intervals given in this manual are maximum intervals If the vehicle is operating in heavy duty dusty or off road conditions more frequent oil changes should be schedule...

Page 256: ...itives unnecessary as these oils already contain a balanced treatment of additives Oil Consumption Once the engine is stopped check the oil level daily If the engine has just been stopped and it is wa...

Page 257: ...kin When changing oil wear protective gloves CAUTION Mack branded oil filters are designed to provide the proper level of filtration and protection for Mack engines Filters that do not meet the same s...

Page 258: ...the actual fuel consumption if known then the actual fuel consumption shall decide the POC for the vehicle 1 Typical vehicle configurations normally involved in Construction applications are sugar ca...

Page 259: ...y grade defines the thickness of the oil The oil must be thin enough at low temperatures for easy cold starts and thick enough to protect at high temperatures An oil is not fully defined until both th...

Page 260: ...grade of fuel 4 Run the engine for two minutes around 1000 rpm Shut the engine down DO NOT drain the oil after this run 5 Check the coolant for proper levels of antifreeze and inhibitor protection Se...

Page 261: ...are rated for the specified Cold Cranking Amperes CCAs necessary to ensure reliable cold weather starts This is important since even well maintained batteries chilled to 18 C 0 F may temporarily be ca...

Page 262: ...e can be locked in the OFF position to prevent tampering Turn the battery disconnect handle to the ON position to operate vehicle 1 Battery Disconnect Hanlde Electric and Electronic Systems WARNING Al...

Page 263: ...nal injury or death Wiring Harness Cable and Connector Protection If corrosion is seen at any external ring type terminal connections such as those used at the starter alternator chassis and or engine...

Page 264: ...d conditions Never charge a frozen battery If a frozen battery is suspected thaw it in a warm area for several hours before charging The following chart shows the normal charging times necessary to re...

Page 265: ...0 amps at 40 amps at 30 amps at 20 amps at 10 amps 12 6 1 265 100 Full Charge 12 4 1 225 75 15 min 20 min 27 min 35 min 48 min 90 min 12 2 1 190 50 35 min 45 min 55 min 75 min 95 min 180 min 12 0 1 15...

Page 266: ...rated capacity for one half hour Example For battery rated at 64 amps hour charge at 6 4 amp setting NOTE Batteries with very low voltage below 11 6 volts or those that do not initially accept a char...

Page 267: ...er pin of the standard seven pin trailer electrical connector has been standardized as the dedicated connection for uninterrupted power for trailer ABS This pin is always powered when the tractor igni...

Page 268: ...then the truck should be taken to an authorized workshop for inspection of the electrical system 1 External Fuse and Relay Center EFRC Fuse and Relay Instrument Panel Cover To open the fuse and relay...

Page 269: ...over in the center of the instrument panel There are decals under the cover which notes the location of the fuses and relays Also the purpose of each fuse and relay is detailed The vehicle s normal ex...

Page 270: ...RN F21 5 A OPEN F22 20 A DOOR CONTROL PANEL RIGHT F23 15 A CUSTOMER USE AUXILIARY SWITCH 4 F24 20 A DOOR CONTROL PANEL LEFT F25 5 A TELEMATIC GATEWAY F26 10 A DOME DOOR INT LAMPS F27 20 A LIGHT CONTRO...

Page 271: ...10 A OPEN F71 15 A CENTER PIN HOT PRIMARY SAEJ560 F72 5 A OPEN F73 5 A ACC SIDE SENSOR ECS F74 10 A OPEN F75 25 A WIPER F76 30 A CENTER PIN HOT ISO 3731 F77 10 A BENDIX FUSION F78 25 A LIGHT CONTROL...

Page 272: ...R18 M DRIVE POWER R19 EMS 2 ENGINE MANAGMENT SYSTEM 2 R20 IGNITION BUS R21 OPEN No Function R22 ECS POWER R23 INTERMITTENT WIPER R24 INTERMITTENT WIPER R25 OPEN R26 OPEN Expansion No Function F28 CUS...

Page 273: ...MAINTENANCE LUBRICATION AND SERVICE ELECTRICAL SYSTEM Fuse Panel Layout 263 X Publication_PC28...

Page 274: ...njury CAUTION When using a pressure washer to clean the vehicle do not direct the spray at electrical components in the engine compartment such as the alternator starter and compressors Water spray fr...

Page 275: ...side of the left frame between the radiator and center line of the front axle 1 Crankshaft Pulley 2 Automatic Tensioner 3 Idler Pulley 4 Coolant Pump 5 Main Drive Belt 6 Fan Drive 7 Idler Pulley when...

Page 276: ...he belt removed use the breaker bar to slowly pull the tensioner from the free arm stop to the install stop and then slowly releasing it back to the free arm stop Any excessive roughness or hesitancy...

Page 277: ...failure often with little advance warning If this occurs locate the cause and correct before installing a new belt Belt Wear Accelerated wear on any part of the belt fabric backing tensile cord or ri...

Page 278: ...accessories is a must for reasonably vibration free belt spans Some span vibration is to be expected during the range of engine speed and accessory loading WARNING Failure to follow recommended appli...

Page 279: ...ntenance recommendations can render the warranty invalid The cooling system plays an important role in overall engine performance by keeping the engine within the normal operating temperature range ho...

Page 280: ...mulated for automobile gasoline engines These have a very high silicate content that will clog the radiator and leave unwanted deposits in the engine Coolant System Capacities CAUTION Capacities may v...

Page 281: ...the tank as necessary with the correct coolant Inspection of the whole cooling system is important Check for swollen or deteriorated heater and radiator hoses loose hose clamps and connections and coo...

Page 282: ...ge interval every 1 000 hours or every 6 months whichever comes first WARNING Hot engine Keep clear of all hot engine parts and fluids A hot engine and fluids can cause serious burns Regular Coolant F...

Page 283: ...the advanced emission control systems reduce fuel economy and possibly prevent the engine from running at all Manufacturers warranties are likely to be rendered void by usage of improper or incorrect...

Page 284: ...microbe growth or black slime Follow manufacturers instruction for treatment Prohibited Additives The following additives are specifically NOT allowed and must NOT be mixed in with the vehicle diesel...

Page 285: ...n bowl and may have a fuel heater built in The secondary fuel filter is located on the cold side of the engine below the engine electronic control unit EECU The filter is a spin on filter Mack MP engi...

Page 286: ...manner NOTE DO NOT drain the water separator bowl while the engine is running NOTE Drain the filter water trap daily Change the fuel water separator filter at every oil change or when the fuel reache...

Page 287: ...ions the fuel tank ventilation filter is added to the fuel tank vent lines and mounted on the stanchion exhaust bracket at the right side of the truck For both single or dual tank applications the ven...

Page 288: ...s less than stated on the Certification Label in the door frame The tire could be unintentionally overloaded leading to an accident causing serious personal injury or death WARNING UNDER NO CIRCUMSTAN...

Page 289: ...turer s books or to the vehicle certification label for additional information concerning tires and their care Wheels DANGER DO NOT use oil or grease on studs or nuts The tightening torque is affected...

Page 290: ...NGER Failure to properly torque tighten the wheel nuts can result in the breakage of wheel studs and the subsequent loss of wheels Loss of vehicle control and serious personal injury or death can occu...

Page 291: ...ormed by a certified technician Front Wheel Hubs DANGER Failure to keep wheel bearings properly adjusted and lubricated may result in accelerated tire wear poor handling and in extreme cases wheel sep...

Page 292: ...fill or level the lubrication 1 Hub Refill Plug 2 Hub Sight Glass Semi Fluid Grease Pre Set Hub For vehicles with the semi fluid grease hub inspect the hub annually or every 161 000 Km 100 000 miles 1...

Page 293: ...76N RN 176X MXL 18N RN 18X MXL Vehicle Lines Intervals Linehaul From 80 500 km to 161 000 km 50 000 miles to 100 000 miles On Highway From 25 750 km to 161 000 km 16 000 miles to 100 000 miles General...

Page 294: ...rate restriction reading Therefore even if a maximum restriction is not indicated the air filter element should be changed yearly or at recommended intervals as described in this manual When replacing...

Page 295: ...damaged Be sure to use new gaskets each time the element is changed Install the cover and depending upon cover configuration tighten as follows Air cleaner with large wing nut in center of cover hand...

Page 296: ...loosening or damage On Hendrickson PRIMAAX suspension check for loosening or damage at the QUIK ALIGN connections or longitudinal torque rod connections Replace worn or damaged components as required...

Page 297: ...Steering Fluid Proper fluid level should be between the lines on the dipstick NOTE CHECK COLD 1 Maximum Level 2 Minimum Level Brake System DANGER DO NOT use replacement parts anywhere in the brake sys...

Page 298: ...ion CAUTION Avoid sudden stops Constant sudden stops may negatively affect the performance of braking and driving parts When slowing for a stop leave the clutch engaged for as long as possible to use...

Page 299: ...e slack adjusters as indicated below The brakes on both the steering axle or the rear drive axle s should always apply as indicated by movement of the slack adjuster Check for air leakage 7 Set park b...

Page 300: ...BRAKES MAINTENANCE Air Dryers Air dryers utilize an oil coalescing desiccant cartridge which removes atomized oil and other particulate matter from the air system The oil coalescing desiccant cartrid...

Page 301: ...n lubricating the springs lift the axle off of the floor suspend the frame with axle stands and lower the axle The spring bushings are now in the position where grease can be added to the contact surf...

Page 302: ...e the door lock cylinder with liquid graphite annually or more often in climates with a lot of snow and salt on the roads On wet and salted roads road spray can enter the door lock key cylinder Lubric...

Page 303: ...to work or binds the latch should be cleaned before greasing 1 Apply Grease Rust Protection The rust protection applied when the cab was produced is adequate for normal use and service If an extensio...

Page 304: ...are should be taken not to use any grease other than one with EP additives for the driveshaft DO NOT use any solid lubricants such as graphite copper or molybdenum disulfide Lubrication Procedure Make...

Page 305: ...MAINTENANCE LUBRICATION AND SERVICE LUBRICATION 295 X Publication_PC28...

Page 306: ...rge into the brake drum and onto the brake linings 3 Steering Gear Use a lithium based grease with specification API NLGI No 2 Only use a hand operated grease gun The high pressure from an air operate...

Page 307: ...8k 70k suspension NOTE Newer versions may have rubber bushing that do not need lubrication NOTE Earlier versions of the T Ride and B Ride spring cradle required lubrication 13 Coolant Level Add coolan...

Page 308: ...a flat level surface CAUTION Most rear differentials have a large screw and nut protruding from the housing The screw and nut hold the thrust plate shoe against the ring gear and are not to be confus...

Page 309: ...ure can be performed without special tools CAUTION Never touch the glass of a halogen bulb with your bare hands or a dirty rag Oils and other contaminants can greatly reduce bulb life or cause the bul...

Page 310: ...attachment to arm Hook Slot Connector Your vehicle is equipped with a hook slot type connector attachment where the arm and blade meet To remove the wiper blade push the locking tab on the blade Then...

Page 311: ...If signs of delamination of the frame rail are apparent complete the following steps 1 Clean chassis with high pressure water spray Use mild detergent if available remove loose dirt and grease 2 Cont...

Page 312: ...d with a soft cloth and mild soap solution Alcantara Suede Like Material Suede like upholstery can be cleaned with a soft cloth and mild soap solution Leather Care Leather upholstery is manufactured w...

Page 313: ...orrosion or rust Webbing The webbing should show no signs of wear fraying or holes and it should be reasonably free of dirt which could find its way into the retracting mechanism Retractors The retrac...

Page 314: ...NG CAUTION DO NOT cover the opening in the front bumper with a license plate Covering this hole will restrict airflow to the lower portion of the radiator This can cause the engine to overheat which c...

Page 315: ...etric units CAUTION Potential external internal thread mismatch condition s may occur with certain metric thread inch thread fastener combinations and with fastener combinations involving incompatible...

Page 316: ...95 kilopascals 1 pound square inch 1 8 x degrees Celsius 32 degrees Fahrenheit 83267 Imperial gallon 1 gallon U S liquid U S to SI Conversions 0 3937 inch 1 millimeter 6214 mile 1 kilometer 2 1134 pin...

Page 317: ...307 X Publication_PC28...

Page 318: ......

Page 319: ...EMERGENCY ACTION...

Page 320: ...considerable damage Disconnect the prop shaft from the rear axle and fix it securely to the chassis or remove the entire prop shaft 1 Prop Shaft ABS NOTE During towing with the front suspension lifte...

Page 321: ...The hook must not be loaded by more than the vehicle s gross weight Double Towing Hooks Each hook must not be loaded by more than half the vehicle s gross weight Towing Hitch Towing Hitch Cross Member...

Page 322: ...bellows slide apart unless you first secure the rear axle to the chassis NOTE If the rear axle is fixed to the chassis with straps etc when the vehicle is lowered the straps will burst when Automatic...

Page 323: ...oaded with a greater weight than it is designed for The tow hooks are located behind the covers in the front fascia The covers must be removed and stored in the cab Refer to picture for locations Towi...

Page 324: ...e nut and insert into the hole matching the slots on canister to t bolt The bolt needs to be turned 1 4 turn and then securely tighten the nut Remember to remove the t bolt and secure in its original...

Page 325: ...t 45 turns are needed to fully compress the parking brake spring When the parking brake is fully reinstated spring released the red plastic plug will return into the center of the nut CAUTION The maxi...

Page 326: ...us important that the battery is handled in an environmentally compatible manner WARNING Always wear eye protection when working around batteries to prevent the risk of injury due to contact with sulf...

Page 327: ...EMERGENCY ACTION JUMP STARTING ENGINE 7 Start the engine in truck B 8 Remove the cables in the reverse order from attachment 317 X Publication_PC28...

Page 328: ...0 Bluetooth 192 Brake Pressure Screen 222 Brake System 287 Brakes 153 Breaking In a New Vehicle 4 Brightness 107 C Cab Air Filter 133 292 Cab Climate Control 110 Cab Maintenance 292 California Emissio...

Page 329: ...ion Control System Warranty 15 Federal Canadian and California Emission Control Warranty Statement 16 Fifth Wheel Kingpin 150 Fifth Wheel Trailer Height 149 Fifth Wheel Visual Check 150 Filter Element...

Page 330: ...rts and Service Support 2 Pop up 95 Power Divider 174 Power Steering Fluid 287 Power Take Off PTO 170 Power Take Off 170 Premium Tech Tool PTT 2 Pressure Wash 301 Pre Trip Assist 96 Pre Trip Assistant...

Page 331: ...ing Sideways 313 Towing with Rear Suspension Lifted 310 Towing Lifting General 312 Towing Lifting the Front Suspension 310 Towing Lifting with Leaf Spring 312 Towing Maximum Load During Lifting 311 To...

Page 332: ...CID0123456 CID0123456...

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