MacDonald Steel Limited HDP Deluxe DFC4 Manual Download Page 21

MacDonald Steel Limited 

BREWERY SYSTEMS DIVISION 

 

 

 

 

 

21 

REV 00 

 
 
 
 
 
 
EZ Pressure Setup  
 
This button controls a popup menu used to measure the tank pressure of the product being filled.  This in 
turn sets the counter pressure used during the fill cycle and controls when the beer valve is opened.  
When the button is pressed the following menu is displayed: 
 

 

 

 

 
 

Pressure in the bottle being filled should be equal to or slightly less than the pressure in the 
product tank.  This will allow product to flow into the bottle as soon as the product valve opens.  
The flow should not cause any foaming and should not go up the fill tube or feed line.  The menu 
box “

Open Below Pressure

” allows the operator to enter a differential pressure between the 

counter pressure in the bottle and the pressure in the tank. The value entered into this register is 
subtracted from the actual tank pressure and this is the pressure at which the beer valve opens 
as seen in the “

open=**.* psi

” menu box. The EZ pressure setup measures the pressure in the 

tank and automatically counter pressures the bottle to a higher setting.  The vent valve then 
opens allowing pressure to slowly bleed out of the bottle.  Once the pressure in the bottle is equal 
to the “

open=**.* psi

  setting, the valve opens allowing product to flow into the bottle. 

 
To check the tank pressure, a bottle or can must be placed in the left hand (#1) filling station. The  

                      shuttle is moved to the back position and the fill head lowered.  Once the “

Press to Start

” button is 

pressed,  beer  flows  into  the  bottle  until  the  pressure  in  the  bottle    is  equal  to  the  tank  /  keg 
pressure.  The pressure reading on the display will stabilize displaying the tank pressure.  Press 
the  “

Set  Pressure

”  button  and  the  pressure  value  is  first  subtracted  from  the  “

Open  Below 

Pressure

” value and then transferred to menu  box “

open = **.* psi

”.  The pressure differential  

should  be  between  0  &  2  psi.  depending  on  the  conditioning  of  the  beer.    Experiment  with 

different values. 

 

NOTE

:  There are several ways to position the bottle to measure the tank pressure.  First place a 

bottle on the shuttle for filling station one. 

 
1)  Disable Head 1 with which puts the bottle in the desired position.  
2)   Another  is  to  power  the  machine  down  with  a  bottle  in  filling  station  1  and  power  back  up 

again. 

This is your Beverage 

Pressure entering the Filler

This Sets the Pressure

Set point that the 
Beverage Valve will 
Open 

Pressure differential, between 
the measured tank pressure 
and the pressure below that 
point when the valve opens 

Used to Calibrate the 
Pressure Switch 
(contact MacDonald 
Steel) 

Summary of Contents for HDP Deluxe DFC4

Page 1: ...MacDonald Steel Limited BREWERY SYSTEMS DIVISION 1 REV 00 DELUXE FILLER CROWNER MODEL DFC4...

Page 2: ...ES DO NOT HOSE OR SPRAY THE FRONT PANEL NEVER PLACE HANDS OR OTHER OBJECTS INTO MACHINE WHILE DOOR IS OPERATING DO NOT LIFT DOOR DURING CYCLE BEFORE SERVICING DISCONNECT AIR C02 BEER AND POWER WEAR SA...

Page 3: ...n for setup cleaning and troubleshooting Adapters are available for filling cans and various size bottles Fill from top nozzles available as an alternative to fill from bottom OPERATING REQUIREMENTS C...

Page 4: ...e for each head these switches control the pressure for the Co2 pressure and the vacuum draw VENT CONTROL Stainless steel flow controls one for each head located at the lower left side of the machine...

Page 5: ...this is without bottles in place and to scroll through the various functions as described below To change values such as crown time the number of purge cycles CIP times etc when the appropriate screen...

Page 6: ...Donald Steel Limited BREWERY SYSTEMS DIVISION 6 REV 00 MACHINE SETUP After unpacking the machine the Co2 fitting fill tubes and drain fittings must be attached Installing the air regulator Co2 connect...

Page 7: ...machine which is used to connect the beer manifold and the Co2 line together for cleaning CIP The tee fitting on the jumper has been left blank attach an appropriate connector to it depending on the...

Page 8: ...he heads operate slowly The fill tubes are threaded on one end Carefully screw the tube onto the head Align the tube by slightly bending them if necessary to be centered in the bottle opening If neces...

Page 9: ...ase small bottle large bottle HEAD TULIPS The filling head has a removable tulip which is used to center and seal the bottle The tulip is comprised of three parts an upper piece which seals against th...

Page 10: ...e is pressed into the fill head and a very small amount of 2 part epoxy is applied to seal and hold in place This tube is not designed to be removed The vent tube can be removed by following the instr...

Page 11: ...ew Once the locknut is loose back off the set screw holding the vent tube in place Twist and pull down on the tube to remove it from the filling head Insert the new vent tube into the head and tighten...

Page 12: ...increase flow but do not allow foaming during filling Flow controls on the DFC4 NOTE During CIP mode open these controls fully C C W to allow maximum flow of cleaning solutions and rinse water DRAIN...

Page 13: ...door cylinder proximity switch is opposite PROXIMITY REED SWITCHES There are reed switches mounted on the air cylinders for door closed head up shuttle forward and back These switches close when the c...

Page 14: ...e of the head Use the Manual Control menu to manually operate the crowning heads Reduce the air pressure to 5 PSI or less so the heads operate slowly With the head in the down position use a large wre...

Page 15: ...further into the head and results in a tighter crown If adjusted too deep the bottles will stick in the crowning head Only make adjustments in small increments at a time Adjusting the Crown 1 Loosen t...

Page 16: ...roximity switches Also the number of fills per head and the total fills is recorded To enter this mode press the Manual Control On button Once in this mode no other operations are possible A message o...

Page 17: ...s changes the value for zero There is a limit hard coded into the computer for this calibration value If you cannot zero the pressure switch using these buttons the pressure transducer is defective an...

Page 18: ...while operating the crowners manually Cycle Fill Time These timers show the current cycle and fill times and are only used for comparing and maximizing cycle times Stop Buttons The Stop buttons are us...

Page 19: ...n detected By increasing the delay time the fill height in the bottle can be increased The amount of increase is determined by the flow rate as this is a timer CAUTION Too much delay time will cause p...

Page 20: ...r vacuum set point to be reached It is also used as a timer to clear a bridge prior to the purge cycle If the set point cannot be achieved during this time the cycle aborts and the head returns to the...

Page 21: ...sure in the bottle is equal to the open psi setting the valve opens allowing product to flow into the bottle To check the tank pressure a bottle or can must be placed in the left hand 1 filling statio...

Page 22: ...sure set point for proper fobbing When bottles fill to proper level and fob turn on the auto crown Slowly open the flow controls until maximum flow is achieved without foaming When setting up the mach...

Page 23: ...for a quick rinse of the beer pathway It is not to be used as the main CIP cycle for cleaning the machine The Wash cycle is for a complete CIP of the machine The jumper between the beer manifold and t...

Page 24: ...ition Place bottles on shuttles Select CIP on display menu Set a wash time between 1 to 30 minutes Push the Wash button on the screen Follow on screen instructions for starting canceling or exiting th...

Page 25: ...hich inputs and outputs are open or closed on the PLC without having to remove the back cover Also shown are the Co2 Vacuum and Level set points This information is used to determine if certain steps...

Page 26: ...this time max time as set in Purge Time Possible causes are Co2 regulator set too low broken or missing bottle defective Co2 valve poor seal at fill head leaks in fill lines or defective pressure tran...

Page 27: ...r the wiring at the fill head breaks the level detection will not function To test the level sensor remove the teflon filling tube from the fill head by unscrewing it remove the bottle from the shuttl...

Page 28: ...MacDonald Steel Limited BREWERY SYSTEMS DIVISION 28 REV 00 Back view of filler showing location of valves Product Valves Vacuum Valves C02 Valves Vent Valves...

Page 29: ...ALL CLEANING SOLUTIONS ACCORDING TO MANUFACTURER S INSTRUCTIONS AND WEAR PROTECTIVE EQUIPMENT AS REQUIRED NEVER PLACE HANDS OR OTHER OBJECTS INTO MACHINE WHILE DOOR IS OPERATING DO NOT LIFT DOOR DURI...

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