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UNLOADING AND ASSEMBLY

Form 169018

9

Revision C

B. SINGLE FORKLIFT METHOD

I. METHOD

1

CAUTION

Equipment used for unloading must meet or
exceed the requirements specified below.
Using inadequate equipment may result in
chain breakage, vehicle tipping or machine
damage.

LIFTING VEHICLE

Minimum Lifting Capacity *

5500 lb (2500 kg)

* At 48 inches (1220 mm) from back end of forks.

IMPORTANT

Forklifts are normally rated for a load
located 24 inches (610 mm) ahead of
back end of the forks.

To obtain the forklift capacity at 48
inches (1220 mm), check with your
forklift distributor.

CHAIN

Type

Overhead Lifting

Quality (1/2 inch)

Minimum Working Load

5000 lb (2270 kg)

a. Position rear of trailer against unloading dock that

is the same height or slightly lower than the trailer
bed.

b. Remove shipped parts from under windrower

frame.

c. Set forklift tines to widest possible setting.

d. Position forklift up to rear of windrower, and place

forks under the rear frame cross member.

e. Install chains from forklift mast to jacking brackets

on both front legs of windrower.

f.

Chains must be the same length.

CAUTION

The front legs rest on the trailer bed on skid
shoes. Ensure there are no obstructions to
prevent rearward sliding of the skid shoes and
watch carefully that as unit is dragged, the
skid shoes are not sliding sideways towards
the edge of the trailer bed.

g. Drag windrower rearward off of carrier.

h. Remove chains and back off the forklift.

i.

Check windrower for shipping damage, and check
shipment for missing parts.

II. METHOD

2

CAUTION

Equipment used for unloading must meet or
exceed the requirements specified below.
Using inadequate equipment may result in
chain breakage, vehicle tipping or machine
damage.

LIFTING VEHICLE

Minimum Lifting Capacity *

11000 lb

(4994 kg)

Minimum Fork Length

78 in. (1981 mm)

* At 48 in. (1220 mm) from back end of forks.

IMPORTANT

Forklifts are normally rated for a load
located 24 inches (610 mm) ahead of
back end of the forks.

To obtain the forklift capacity at 48
inches (1220 mm), check with your
forklift distributor.

WARNING

Be sure forks are secure before moving away
from load. Stand clear when lifting.

a. Move trailer into position, and block trailer wheels.

b. Set forklift tines to the widest possible setting.

(continued next page)

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Summary of Contents for M150

Page 1: ...Form 169018 Revision C Published September 2010 M150 M200 Self Propelled Windrower UNLOADING AND ASSEMBLY INSTRUCTIONS for NORTH AMERICAN SHIPMENTS ...

Page 2: ...Form 169018 Revision C MACDON SELF PROPELLED AUGER HEADER MACDON SELF PROPELLED WINDROWER ...

Page 3: ...set up and pre delivery requirements for the MacDon M150 and M200 Self Propelled Windrowers Use the Table of Contents to guide you to specific areas Retain this instruction for future reference CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE ...

Page 4: ...H HEADER 18 A HEADER ATTACHMENT D SERIES 18 B HEADER ATTACHMENT A SERIES 24 C HEADER ATTACHMENT R SERIES 28 STEP 11 LUBRICATE MACHINE 32 STEP 12 PROGRAM CAB DISPLAY MODULE CDM 34 STEP 13 PERFORM PRE DELIVERY CHECKS 40 A FINAL DRIVE LUBRICANT LEVEL 40 B TIRE PRESSURES AND BALLAST REQUIREMENTS 40 I Tire Pressures 40 II Ballast Requirements 40 C ENGINE COOLANT 41 D AIR CLEANER 42 E HYDRAULIC OIL LEVE...

Page 5: ...Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Keep young children away from machinery at all times Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider the safest way Never ignore warning signs of fat...

Page 6: ...oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage Never use gasoline naphtha or any volatile material for cleaning purposes ...

Page 7: ...e torque values by 5 B SAE BOLTS BOLT DIA A in NC BOLT TORQUE SAE 5 SAE 8 ft lbf N m ft lbf N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8 150 203 200 271 3 4 265 359 365 495 7 8 420 569 600 813 1 640 867 890 1205 Torque categories for bolts and capscrews are identified by their head markings C METRIC BOLTS BOLT DIA A NC BOLT TORQUE...

Page 8: ...E HYDRAULIC FITTINGS a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until back up washer A or washer face if straight fitting bottoms on part face C and O ring is seated d Position angle fittings by unscrewing no more than one turn e Tighten straight fittings to torque s...

Page 9: ... feet per second ft s x 0 3048 meters per second m s miles per hour mph x 1 6063 kilometers per hour km h Volume US gallons US gal x 3 7854 liters L ounces oz x 29 5735 milliliters ml cubic inches in 3 x 16 3871 cubic centimeters cm 3 or cc Weight pounds lb x 0 4536 kilograms kg DEFINITIONS TERM DEFINITION API American Petroleum Institute ASTM American Society of Testing And Materials Cab Forward ...

Page 10: ...lift capacity at 48 inches 1220 mm check with your forklift distributor a Move trailer into position and block trailer wheels b Set forklift tines to the widest possible setting c Position one forklift on either side of trailer and position forks under windrower frame NOTE Windrower center of gravity is approximately 55 inches 1397 mm rearward of drive wheel center d Lift with both forklifts simul...

Page 11: ...th front legs of windrower f Chains must be the same length CAUTION The front legs rest on the trailer bed on skid shoes Ensure there are no obstructions to prevent rearward sliding of the skid shoes and watch carefully that as unit is dragged the skid shoes are not sliding sideways towards the edge of the trailer bed g Drag windrower rearward off of carrier h Remove chains and back off the forkli...

Page 12: ...7 mm rearward of drive wheel center WARNING Ensure forks project beyond far side of frame d Lift until windrower is clear of trailer bed e Slowly back forklift away from trailer until windrower is clear of trailer f Lower unit slowly to the ground Place wooden blocks under front shipping stands if ground is soft g Back off forklift h Check windrower for shipping damage and check shipment for missi...

Page 13: ...o take some weight off leg IMPORTANT Removal of pins will be difficult if jack is not positioned to take weight off leg c Remove two bolts washers and nuts from frame d Adjust jack height while observing pin position in bore When pin is loosest tap out pin with hammer or use tool to extract pin e Repeat above step for second pin f Move leg out to expose one hole g Reinstall pins and secure with bo...

Page 14: ...avoid damage to wheel disks do not over tighten wheel nuts e Repeat sequence three times STEP 4 REPOSITION CASTER WHEELS a Raise rear of windrower slightly so that most of the weight is off the casters using a jack or other lifting device under the frame where shown NOTE Lifting device should have a lifting capacity of at least 5000 lb 2270 kg b Remove six bolts four on backside two on underside a...

Page 15: ...olts C 2 Tighten and torque back bolts B to 330 ft lbf 447 N m 3 Tighten and torque bottom bolts C to 330 ft lbf 447 N m g Lower windrower to ground IMPORTANT Re torque bolts after first 5 and 10 hours of operation STEP 5 INSTALL STEPS a Install two in x 1 0 hex bolts in upper holes in platform Do not thread in fully b Hang step assembly both step assemblies are the same on bolts c Install two in ...

Page 16: ...nk is supplied in a separate kit that is included with the shipment Refer to installation instructions in the kit STEP 7 INSTALL BATTERIES a Open the hood at the lowest position as follows 1 Locate latch A behind grill and lift to release hood 2 Raise hood until strap B which should be looped under hooks C stops it at approximately a 40 angle b Check battery disconnect switch D is turned off c Ope...

Page 17: ...UNDED Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system g Attach positive red cable clamps J to positive post on batteries and tighten Reposition plastic covers onto clamps h Attach negative black cable clamps H to negative post on b...

Page 18: ...panel by removing four screws A c Remove screw and nut C to remove support D from panel Retain metric nut E and lockwasher d Remove the cut out by cutting the tabs B in the panel Remove sharp edges on panel e Locate receptacle F supplied with radio in opening and secure by bending tabs G on receptacle against panel f Insert radio into receptacle and attach radio bezel Ensure radio locks into posit...

Page 19: ...center rear of radio k Attach support D to stud on back of radio chassis with lock washer and metric nut E that was supplied with the support Support can be attached to chassis in multiple locations to allow for proper mounting of radio l Reinstall radio panel with original screws m Adjust bracket J if necessary by loosening nuts K to allow radio to slide into opening and securely capture support ...

Page 20: ... B a If not installed attach draper header boots supplied with header to windrower lift linkage as follows DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Remove pin C from boot D 2 Locate boot D on lift linkage E and reinstall pin C Pin may be installed from either side of boot 3 Secure pin C with...

Page 21: ...lows MECHANICAL LINK M150 DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Loosen nut H and rotate barrel J to adjust length so that link lines up with header bracket 2 Install pin K and secure with cotter pin 3 Adjust link to required length for proper header angle by rotating barrel J Tighten nut ...

Page 22: ...LINK WITH OPTIONAL SELF ALIGNMENT KIT 1 Adjust the position of the center link cylinder with the REEL UP and REEL DOWN switches and HEADER TILT switches on the GSL to position the hook above the header attachment pin 2 Lower the center link onto the header with REEL DOWN switch until it locks into position handle is down g Raise the header fully with the HEADER UP switch on the GSL Stop engine and...

Page 23: ...area m Start engine and activate HEADER DOWN switch on GSL to lower header fully DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine n Stop engine and remove key o The M150 and M200 Windrowers may not be factory equipped with D Series header and reel hydraulics as shown below If not equipped proceed to s...

Page 24: ...counter clockwise to fully up position 3 Remove cap O securing electrical connector to frame 4 Move hose bundle P from tractor around hose support on header 5 Push hose connectors onto mating receptacle until collar on receptacle snaps into lock position 6 Remove cover on electrical receptacle 7 Push electrical connector onto receptacle and turn collar on connector to lock it in place 8 Attach cov...

Page 25: ...T to half open position 4 Remove hose bundle with multi coupler Q from tractor position onto header receptacle and push handle T to engage pins on connector 5 Push handle away from hoses until lock button S snaps out CAUTION Check to be sure all bystanders have cleared the area t Start engine and raise and lower header and reel a few times to allow trapped air to pass back to the reservoir R S T S...

Page 26: ...ensure that float engagement pin is installed in storage location C and not installed at hole location D CAUTION Check to be sure all bystanders have cleared the area b Start engine and activate HEADER DOWN switch on the GSL to fully retract header lift cylinders c Slowly drive windrower forward so that feet E on windrower enter boots B on the header Continue to drive slowly forward until feet eng...

Page 27: ...h a hammer is sufficient CAUTION Check to be sure all bystanders have cleared the area 5 Start engine and proceed to step e HYDRAULIC LINK WITHOUT SELF ALIGNMENT KIT M200 STD M150 OPTION 1 Stop engine and remove key 2 Relocate the pin at the frame linkage as required to position the hook over the header pin 3 Start engine and activate HEADER TILT switches on GSL to extend or retract center link cy...

Page 28: ...njury from fall of raised header always engage header lift cylinder stops when working on or around raised header f Engage lift cylinder stops on both lift cylinders g Install pin A through each boot and foot and secure with hairpin IMPORTANT Ensure pin A is fully inserted and hairpin is installed behind bracket on boot h Remove lynch pin from pin J in stand K i Hold stand and remove pin J j Repos...

Page 29: ... B4651 The kit includes all necessary hardware and installation instructions and should have been provided with the windrower shipment p Connect hydraulics and electrical harness as shown in opposite column Refer to the A30S A30D and A40D Auger Self Propelled Windrower Header Unloading and Assembly Instructions or the A30S and A30D Pull Type Mower Conditioners and A30S A30D and A40D Self Propelled...

Page 30: ...wer ensure that float engagement pin is installed in storage location C and not installed at hole location D CAUTION Check to be sure all bystanders have cleared the area b Start the engine and activate HEADER DOWN button on the GSL to fully retract header lift cylinders c Slowly drive windrower forward so that feet E on windrower enter boots B on the header Continue to drive slowly forward until ...

Page 31: ...p with a hammer is sufficient CAUTION Check to be sure all bystanders have cleared the area 5 Start engine and proceed to step e HYDRAULIC LINK WITHOUT SELF ALIGNMENT KIT M200 STD M150 OPTION 1 Stop engine and remove key 2 Relocate the pin at the frame linkage as required to position the hook over the header pin 3 Start engine and activate HEADER TILT switches on GSL to extend or retract center li...

Page 32: ...sed header f Stop engine and engage lift cylinder stops on both lift cylinders g Install pin A through each boot and foot and secure with hairpin IMPORTANT Ensure pin A is fully inserted and hairpin is installed behind bracket on boot h Remove pin from storage position H in linkages on both sides and insert at location J to engage float springs Secure with hairpin i Disengage lift cylinder stops C...

Page 33: ...n instructions and should have been provided with the windrower shipment m Connect hydraulics and electrical harness as shown below Refer to the R80 Rotary Disc Self Propelled Windrower Header Unloading and Assembly Instructions or the R80 Rotary Disc Self Propelled Header Operator s Manual for detailed procedures WINDROWER CONNECTIONS HEADER CONNECTIONS n Check that hose support is positioned so ...

Page 34: ...a clean cloth before greasing to avoid injecting dirt and grit b Inject grease through fitting with grease gun until grease overflows fitting except where noted c Leave excess grease on fitting to keep out dirt d Replace any loose or broken fittings immediately e If fitting will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fitting if necessary f Refer to the ...

Page 35: ...INK TWO FITTINGS BOTH SIDES WALKING BEAM PIVOT CASTER PIVOT BOTH SIDES FORKED CASTER SPINDLE BEARINGS TWO PLACES BOTH WHEELS High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base FORMED CASTER WHEEL BEARING 1 PLACE BOTH WHEELS ...

Page 36: ...programming mode accordingly a Turn ignition key to RUN or start the engine b Press PROGRAM and SELECT switches together on CDM to enter programming mode Header ID code is displayed c Press SELECT TRACTOR SETUP is displayed d Press SET KNIFE SPEED is displayed e Press SELECT until DWA INSTALLED is displayed f Press or g Press SELECT to advance to the next L1 item h Press PROGRAM to exit programmin...

Page 37: ...2 M x x x N O Y E S S E T C O N T R O L L O C K S L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M O F F L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 2 0 0 0 L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 1 9 0 0 L1 C x x x P R E S S H A Z A R D T O S E T L2 M x x x I S C R P M 1 8 0 0 L1 C x x x E X I T E N G I N E I S C L2 M x x x N O Y E ...

Page 38: ... A P E R S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x A U G E R S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x K N I F E S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R S L O C K E D L1 C x x x D I S K S P E E D L2 M x x x 5 7 5 1 H R S E N A B L E D L2 M x x x 6 4 8 6 H R ...

Page 39: ...ll be prompted to press the float and HOLD will flash until the system has completed reading in the signal with the header float fully extended HOLD will change to DONE with buzzer When the header float is done the CDM will prompt the user to press the header float COMPLETE with buzzer will flash on the screen for 2 seconds when the calibration is finished When the header raise is done the CDM wil...

Page 40: ... Y E S K N I F E S P E E D S E N S O R L1 C x x x R E A D S E N S O R I N P U T S L2 M x x x N O Y E S A C T I V A T E F U N C T I O N S L1 C x x x S E N S O R I N P U T L2 M x x x H D R H E I G H T 3 5 9 V L1 C x x x S E N S O R I N P U T L2 M x x x H D R A N G L E 1 8 4 V L1 C x x x S E N S O R I N P U T L2 M x x x 2 4 5 V F L O A T 2 8 4 V L1 C x x x S E N S O R I N P U T L2 M x x x K N I F E S...

Page 41: ... x x S K A U G E R L2 M x x x D K A U G E R L2 M x x x G R A S S S E E D L2 M x x x 2 0 F T S K D R A P E R L2 M x x x 2 5 F T S K D R A P E R L2 M x x x 3 0 F T S K D R A P E R W L2 M x x x 3 5 F T S K D R A P E R L2 M x x x 1 5 F T D K D R A P E R L2 M x x x 2 0 F T D K D R A P E R L2 M x x x 2 5 F T D K D R A P E R L2 M x x x 3 0 F T D K D R A P E R L2 M x x x 3 5 F T D K D R A P E R L2 M x x x...

Page 42: ...uge o Bar 32 psi 221 kPa o Turf 20 psi 138 kPa o Caster 10 psi 69 kPa II BALLAST REQUIREMENTS Fluid ballasting of rear caster tires is recommended to provide adequate machine stability when using large headers on the windrower Also the stability of machine varies with different attachments windrower options terrain and Operator s driving technique Ballast capability per tire is at a maximum fill o...

Page 43: ...oner 35 Single Reel 0 0 10 38 200 91 A B C M150 M200 30 Split Reel Steel Fingers and Conditioner 35 Split Reel 5 Or 6 Bat 18 69 380 170 30 115 630 288 Level Ground B C Hills C M150 M200 40 30 115 630 288 41 158 830 377 C M150 M200 If only water is used increase volume of water by 20 up to maximum allowable fill per tire to compensate C ENGINE COOLANT a Check daily the coolant level in the coolant ...

Page 44: ...s on charge air cooling duct connections at turbocharger outlet engine intake and inside cooling box E HYDRAULIC OIL LEVEL a Turn filler cap counter clockwise to loosen bung and remove dipstick b Check that level is between LOW and FULL marks c Reinstall dipstick and turn clockwise to tighten bung TYPICAL CONNECTION HOLD 0 018 in 0 46 mm GAUGE BETWEEN MIDDLE COILS AND TIGHTEN CLAMP UNTIL GAUGE IS ...

Page 45: ...ment until clear fuel is visible Clean as necessary d Turn the valve clockwise to close the drain e Safely dispose of fluid G GEAR BOX LUBRICANT LEVEL a Remove plug The lubricant should be visible through the hole or slightly running out b Replace plug and tighten H A C COMPRESSOR BELT a Tension on A C compressor belt should be such that a force of 8 to 12 lbf 35 55 N deflects the belt 3 16 inch 5...

Page 46: ...interlock away from pintle arms by inserting a wedge or pry bar between one of the interlock channels and pintle arm 3 Insert a wood block approximately inch 19 mm thick between the other channel and pintle arm so that the interlock channel is clear of the pintle arm 4 Turn the steering wheel off center and move the GSL in N DETENT 5 Try to start the engine The CDM will flash CENTER STEERING accom...

Page 47: ...tarter for longer than 15 seconds at a time If engine does not start wait at least two minutes before trying again After the third 15 second crank attempt allow starter to cool for 10 minutes before further cranking attempts If engine still does not start refer to the following table PROBLEM SOLUTION Controls not in neutral Move GSL to neutral Move steering wheel to locked position Disengage heade...

Page 48: ...rt the engine 7 If engine fails to start repeat steps 1 to 4 8 Engine will cycle through a period where it appears to labour M150 CUMMINS ENGINE 1 Follow procedure for Normal Start 2 Engine will cycle through a period where it appears to labour until engine warms up NOTE Throttle is non responsive during this time as engine is in WARM UP mode This mode will last from 30 seconds to 3 minutes depend...

Page 49: ...n approximately 5 seconds the header should shut off If not the Operator Presence System requires adjustment See Technical Service Manual NOTE To restart the header move the header engage switch to OFF position and back to the ON position again c With the engine running position the GSL in Neutral and in N DETENT 1 Swivel the operator s station but do not lock into position 2 Move GSL out of N DET...

Page 50: ...eck that all lights are functioning as shown below d Activate HIGH LOW switch and check lights e Activate turn signals and hazard warning lights with switches on CDM and check lights f Turn off lights continued next page REAR CAB FWD FIELD LIGHTS SWATH LIGHTS HIGH LOW FRONT CAB FWD FIELD LIGHTS HIGH LOW REAR CAB FWD TURN SIGNALS HAZARDS AMBER TAIL LIGHTS RED If Installed FRONT CAB FWD HIGH LOW LIG...

Page 51: ...itch and check lights j Activate turn signals and hazard warning lights with switches on CDM and check lights VIII BEACON IF INSTALLED a Turn on ignition and activate beacon switch b Check beacons are working IX HORN a Push HORN button and listen for horn BEACON LIGHTS AMBER FRONT ENG FWD REAR ENG FWD TURN SIGNALS HAZARDS AMBER HIGH LOW LIGHTS ROAD TAIL BRAKE LIGHTS RED TURN SIGNALS HAZARDS AMBER ...

Page 52: ...a The following manuals should be stored in the manual storage case behind the operator s seat M Series Self Propelled Windrower PARTS CATALOG Form 169016 M Series Self Propelled Windrower OPERATOR S MANUAL See below WINDROWER FORM NO MacDon 169017 Premier 169095 Westward 169087 Engine Manual L CAB INTERIOR a Remove plastic coverings from Cab Display Module and seats after pre delivery check is co...

Page 53: ...NOTES ...

Page 54: ...ed States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 CUSTOMERS www macdon com DEALERS www macdondealers com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

Page 55: ...erial Drain and clean as necessary Add fuel 43 Check gear box lubricant level 43 Check tension of A C compressor belt 43 Check machine completely lubricated 32 Check neutral interlock system 44 Check horn operation 49 Check engine oil pressure indicator light at Cab Display Module 47 START ENGINE AND RUN TO OPERATING TEMPERATURE 45 Check Cab Display Module for operation 47 Check operator s presenc...

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