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MacDon M 2014 Series, Original Instruction

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MacDon M 2014 Series Original Instruction Download Page 16

RECOMMENDED TORQUES

Table 2.2 SAE Grade 5 Bolt and Grade 5 Distorted
Thread Nut

Torque (ft·lbf) (*in·lbf)

Torque (N·m)

Nominal

Size (A)

Min.

Max.

Min.

Max.

1/4-20

*72

*80

8.1

9

5/16-18

*149

*164

16.7

18.5

3/8-16

22

24

30

33

7/16-14

35

39

48

53

1/2-13

54

59

73

80

9/16-12

77

86

105

116

5/8-11

107

118

144

160

3/4-10

192

212

259

286

7/8-9

306

338

413

456

1-8

459

507

619

684

Table 2.3 SAE Grade 8 Bolt and Grade 8 Distorted
Thread Nut

Torque (ft·lbf) (*in·lbf)

Torque (N·m)

Nominal

Size (A)

Min.

Max.

Min.

Max.

1/4-20

*150

*165

16.8

18.6

5/16-18

18

19

24

26

3/8-16

31

34

42

46

7/16-14

50

55

67

74

1/2-13

76

84

102

113

9/16-12

109

121

148

163

5/8-11

151

167

204

225

3/4-10

268

296

362

400

7/8-9

432

477

583

644

1-8

647

716

874

966

Figure 2.2: Bolt Grades

A - Nominal Size

B - SAE-8

C - SAE-5

D - SAE-2

169886

6

Revision A

Summary of Contents for M 2014 Series

Page 1: ...The harvesting specialists worldwide M Series Self Propelled Windrower Unloading and Assembly Instructions Container Shipments 169886 Revision A Original Instruction ...

Page 2: ...Featuring the Dual Direction and Ultra Glide suspension on the M155 and M205 Published in June 2014 ...

Page 3: ...EC Declaration of Conformity Windrower Lift Sling 169886 i Revision A ...

Page 4: ...EC Declaration of Conformity Windrower Assembly Supports 169886 ii Revision A ...

Page 5: ...tents to guide you to specific areas Retain this instruction for future reference CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE NOTE Keep your MacDon publications up to date The most current version can be downloaded from our website www macdon com or from our Dealer only site https portal macdon com login required 169886 iii Revision A ...

Page 6: ... and optional self alignment kit Restructured the header attach procedures to improve readability 6 22 Attaching Headers page 111 Added procedures on attaching the A D and R Series on windrowers with hydraulic center link but no self alignment kit for M205 Attaching an A Series Header Hydraulic Center Link without Self Alignment page 136 Attaching a D Series Header Hydraulic Center Link without Se...

Page 7: ...thod 24 5 3 Removing Wheel and Step Assembly 26 5 4 Removing Drive Wheels 30 5 5 Removing Platforms 32 5 6 Removing Hand Rails and Exhaust Stack 34 5 7 Removing Leg Assemblies 35 5 8 Removing Wheel and Platform Support 38 6 Assembling the Windrower 41 6 1 Assembling Support Stand 41 6 2 Lifting Windrower onto Stand 42 6 2 1 Lifting Windrower onto Stand Crane Method 42 6 2 2 Lifting Windrower onto ...

Page 8: ... Self Alignment 148 Attaching an R Series Header Hydraulic Center Link without Self Alignment 153 Attaching an R Series Header Mechanical Center Link 159 6 23 Lubricating the Windrower 165 6 23 1 Lubrication Procedure 165 6 23 2 Lubrication Points 166 6 24 Cab Display Module CDM Programming 167 6 24 1 M205 Detailed Programming Menu Flow Chart 170 6 24 2 M155 Detailed Programming Menu Flow Chart 17...

Page 9: ...155 M205 211 Checking Exterior Lights on an M105 215 7 11 8 Checking Horn 218 7 11 9 Checking Interior Lights 218 7 11 10 Checking Air Conditioning A C and Heater 219 7 12 Manuals 221 7 13 Final Steps 223 Predelivery Checklist 225 169886 vii Revision A ...

Page 10: ......

Page 11: ...imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against u...

Page 12: ...lter mask Hearing protection Be aware that exposure to loud noise can cause impairment or loss of hearing Wearing suitable hearing protection devices such as ear muffs or ear plugs These will help protect against objectionable or loud noises Figure 1 2 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the fire extinguisher is pr...

Page 13: ...horten the machine s life Stop the engine and remove the key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Figure 1 5 Safety around Equipment Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and t...

Page 14: ...y signs that are missing or become illegible If original parts on which a safety sign was installed are replaced be sure the repair part also bears the current safety sign Safety signs are available from your Dealer Parts Department Figure 1 7 Operator s Manual Decal 169886 4 Revision A ...

Page 15: ...ings 2 1 1 SAE Bolt Torque Specifications Torque values shown in this table are valid for non greased or non oiled threads and heads Therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual Table 2 1 SAE Grade 5 Bolt and Grade 5 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 106 117 11 9 13 2 5 16 18 218 241 24 6 27 1 3 8...

Page 16: ...60 3 4 10 192 212 259 286 7 8 9 306 338 413 456 1 8 459 507 619 684 Table 2 3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 150 165 16 8 18 6 5 16 18 18 19 24 26 3 8 16 31 34 42 46 7 16 14 50 55 67 74 1 2 13 76 84 102 113 9 16 12 109 121 148 163 5 8 11 151 167 204 225 3 4 10 268 296 362 400 7 8 9 432 477 583 644 1 8 647 716 ...

Page 17: ...7 7 8 9 633 700 855 945 1 8 863 954 1165 1288 2 1 2 Metric Bolt Specifications Table 2 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size Min Max Min Max 3 0 5 13 14 1 4 1 6 3 5 0 6 20 22 2 2 2 5 4 0 7 29 32 3 3 3 7 5 0 8 59 66 6 7 7 4 6 1 0 101 112 11 4 12 6 8 1 25 20 23 28 30 10 1 5 40 45 55 60 12 1 75 70 78 95 105 14 2 0 113 124 152 168 16 2 0 17...

Page 18: ...3 65 72 14 2 0 77 85 104 115 16 2 0 119 132 161 178 20 2 5 233 257 314 347 24 3 0 402 444 543 600 Table 2 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size Min Max Min Max 3 0 5 18 19 1 8 2 3 5 0 6 27 30 2 8 3 1 4 0 7 41 45 4 2 4 6 5 0 8 82 91 8 4 9 3 6 1 0 140 154 14 3 15 8 8 1 25 28 31 38 42 10 1 5 56 62 75 83 12 1 75 97 108 132 145 14 2 0 156 ...

Page 19: ...orque N m Nominal Size Min Max Min Max 3 0 5 12 13 1 3 1 5 3 5 0 6 19 21 2 1 2 3 4 0 7 28 31 3 1 3 4 5 0 8 56 62 6 3 7 6 1 0 95 105 10 7 11 8 8 1 25 19 21 26 29 10 1 5 38 42 51 57 12 1 75 66 73 90 99 14 2 0 106 117 143 158 16 2 0 165 182 222 246 20 2 5 322 356 434 480 24 3 0 556 614 750 829 169886 9 Revision A ...

Page 20: ...flare seat B for defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between the flared surfaces 3 Torque the fitting nut E to the specified number of FFFT or to a given torque value shown in the following table 4 To prevent the fitting D from rotating use two wrenches Place one wrench on the fitting body D an...

Page 21: ...lbf N m Flats Turns 3 3 16 3 8 7 16 6 8 1 1 6 4 1 4 7 16 9 16 9 12 1 1 6 5 5 16 1 2 5 8 12 16 1 1 6 6 3 8 9 16 11 16 18 24 1 1 6 8 1 2 3 4 7 8 34 46 1 1 6 10 5 8 7 8 1 46 62 1 1 6 12 3 4 1 1 16 1 1 4 75 102 3 4 1 8 14 7 8 1 3 8 1 3 8 90 122 3 4 1 8 16 1 1 5 16 1 1 2 105 142 3 4 1 8 1 Torque values shown are based on lubricated connections as in reassembly 169886 11 Revision A ...

Page 22: ... 4 Apply hydraulic system oil to the O ring A Figure 2 6 Hydraulic Fitting A O Ring B Seat C Nut D Washer 5 Install fitting B into port until back up washer D and O ring A contacts on part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one on the fitting B and the other on the lock nut C 8 Check t...

Page 23: ...115 12 13 4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 153 168 16 1 5 16 12 130 142 176 193 20 1 5 8 12 163 179 221 243 24 1 7 8 12 199 220 270 298 2 Torque values shown are based on lubricated connections as in reassembly 169886 13 Revision A ...

Page 24: ...ings Non Adjustable page 14 6 Check the final condition of the fitting Figure 2 8 Hydraulic Fitting Table 2 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value3 SAE Dash Size Thread Size in ft lbf in lbf N m 3 3 8 24 106 115 12 13 4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 ...

Page 25: ... the sleeve A or C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fitting further to the torque value in the table shown in the opposite column NOTE If applicable hold the hex on the fitting body E to prevent rotation of fitting body and hose when tightening the fitting nut D 6 When assembling unions or ...

Page 26: ...11 16 16 29 32 40 44 8 13 16 16 41 45 55 61 10 1 14 59 65 80 88 12 1 3 16 12 85 94 115 127 14 Note5 16 1 7 16 12 111 122 150 165 20 1 11 16 12 151 167 205 226 24 2 12 232 256 315 347 32 2 1 2 12 376 414 510 561 4 Torque values and angles shown are based on lubricated connection as in reassembly 5 O ring face seal type end not defined for this tube size 169886 16 Revision A ...

Page 27: ...Pa Pressure pounds per square inch psi 14 5038 bar non SI bar pound feet or foot pounds ft lbf x 1 3558 newton meters N m Torque pound inches or inch pounds in lbf x 0 1129 newton meters N m Temperature degrees fahrenheit F F 32 x 0 56 Celsius C feet per minute ft min x 0 3048 meters per minute m min feet per second ft s x 0 3048 meters per second m s Velocity miles per hour mph x 1 6063 kilometre...

Page 28: ......

Page 29: ...tion of travel Finger tight Finger tight is a reference position where sealing surfaces or components are making contact with each other and the fitting has been tightened to a point where the fitting is no longer loose F F F T Flats from finger tight GSL Ground speed lever GVW Gross vehicle weight Hard joint A joint made with the use of a fastener where the joining materials are highly incompress...

Page 30: ... unit with a header and or conditioner Soft joint A joint made with the use of a fastener where the joining materials are compressible or experience relaxation over a period of time spm Strokes per minute Tractor Agricultural type tractor Truck A four wheel highway road vehicle weighing no less than 7500 lbs 3400 kg Tension Axial load placed on a bolt or screw usually measured in pounds lb or Newt...

Page 31: ...into position and block trailer wheels 2 Unlock doors 3 Lower trailer storage stands 4 Open container doors and remove all blocking 5 Check container floor for nails or other obstructions and remove if necessary 6 Position platform or ramp at container opening 7 Attach chain pull strap to slots in support channels A 8 Slowly pull windrower from container onto platform Figure 5 1 Windrower Shipping...

Page 32: ...quipment used for unloading must meet or exceed the requirements specified in this section Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Lift Sling Type MacDon Part 163871 Maximum Working Load 28 404 lb 12 884 kg Chain Type Overhead 1 2 in lifting quality Minimum Working Load 7100 lb 3221 kg Lifting Vehicle Minimum Lifting Capacity 20 000 lb 9072 kg Figu...

Page 33: ...ith a minimum lifting capacity of 7100 lb 3221 kg Figure 5 3 Lift Sling A 59 in 1500 mm Minimum B 83 5 in 2120 mm Typical 2 Attach lift sling MD 163871 to the four designated lift points on windrower shipping frame DANGER To avoid injury or death from fall or swinging of raised load keep all bystanders clear when lifting 3 Lift windrower off platform and move to setup area Figure 5 4 Shipping Fram...

Page 34: ...T allow people to stand in unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified below Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Lifting Vehicle Minimum Lifting Capacity6 20 000 lb 9072 kg IMPORTANT Forklifts are normally rated for a load located 24 in 610 mm ahead of back end of the forks To obtain the fo...

Page 35: ... the hood end and slide forks underneath lifting framework 2 Raise windrower off platform and move to assembly area Figure 5 6 Moving Windrower Shipping Assembly with Forklift 3 Lower assembly onto 5 6 in 127 152 mm blocks 4 Check for shipping damage and missing parts Figure 5 7 Windrower Shipping Assembly on Blocks 169886 25 Revision A ...

Page 36: ... and bolt securing hose support to shipping frame and remove hose support 2 Lay hose support off to the side Figure 5 8 Shipping Frame 3 Remove the two 3 4 in x 16 5 long bolts A one per side at front frame beam Retain for reinstallation Figure 5 9 Front Frame Beam 169886 26 Revision A ...

Page 37: ...ER 4 Remove the 1 in 25 4 mm pin A at the center link Figure 5 10 Center Link 5 Remove the four two per side carriage bolts at the rear of the wheel step assembly Figure 5 11 Rear of Wheel Step Assembly 169886 27 Revision A ...

Page 38: ...UNLOADING THE WINDROWER 6 Remove plastic cable tie A and shipping wire B securing hose bundles to frame Figure 5 12 Hose Bundles on Frame Figure 5 13 Hose Bundles on Frame 169886 28 Revision A ...

Page 39: ...ly with lifting device Figure 5 14 Wheel Step Shipping Assembly 8 Lift center link A so that it clears wheel step assembly frame B Figure 5 15 Wheel Step Assembly Frame 9 Reinstall leg bolts washers and nuts to secure the lifting plate onto the mainframe Figure 5 16 Lifting PLate 169886 29 Revision A ...

Page 40: ...ove the two bolts A at front cross member over the hood Figure 5 17 Front Cross Member on Hood 2 Remove one bolt A at rear of hood directly under center of drive wheel Figure 5 18 Rear of Hood 3 Attach a lifting device to lift hooks A located in the center of each drive wheel Figure 5 19 Drive Wheel 169886 30 Revision A ...

Page 41: ...IMPORTANT Ensure that tire is guided away from cab roof when lifting wheels to prevent damage to the cab Chain on forward wheel should be snug and loose on the aft wheel 5 Set wheels aside for installation later Figure 5 20 Wheels on Frame 169886 31 Revision A ...

Page 42: ...5 8 in x 5 0 bolts B at top of vertical supports and two 5 8 in x 1 25 bolts A attaching angle braces to platforms NOTE The M105 Self propelled Windrower is equipped with only one platform 4 Carefully lift platform off frame Figure 5 22 Platforms on Hood 5 Back away from windrower and set assembly on a level surface 6 Unhook one sling and chain 7 Lift end of assembly so that it can be inverted and...

Page 43: ...UNLOADING THE WINDROWER 8 Unhook remaining sling Figure 5 24 Platforms 169886 33 Revision A ...

Page 44: ...st stack A 3 Remove nuts B from clamp C and remove exhaust stack and clamp from shipping frame 4 Reinstall nuts onto clamp and set stack aside for later installation 5 Remove the two bolts D securing hand rail E to shipping frame and remove hand rail 6 Repeat for other hand rail on opposite side Retain hardware 7 Set parts aside for later installation Figure 5 26 Hand Rails and Exhaust Stack Shipp...

Page 45: ...nd that clevis pin is installed with head on near side 2 Attach chain A to lifting bar B on leg assembly and hook up to lifting device with a minimum lifting capacity of 5000 lb 2268 kg Figure 5 27 Leg Shipping Assembly 3 Remove two bolts A at lower support channel Figure 5 28 Support Channel 169886 35 Revision A ...

Page 46: ...ve two bolts A near top of leg Figure 5 29 Shipping Channel on Leg 5 Remove bars A from leg NOTE Insert cardboard or foam between leg assembly and hood to prevent damage to hood Figure 5 30 Leg Shipping Assembly 169886 36 Revision A ...

Page 47: ...R 6 Lift off leg assembly and set securely on level ground 7 Repeat above steps for second leg assembly Figure 5 31 Leg Assembly Positioning A Lifting Leg Assembly B Setting Leg Assembly on Level Ground 169886 37 Revision A ...

Page 48: ...Wheel and Platform Support 1 Remove cross brace A and the two upright supports B and C from frame Figure 5 32 Wheel and Platform Support 2 Remove the cross member over the hood A Figure 5 33 Wheel and Platform Support 169886 38 Revision A ...

Page 49: ...UNLOADING THE WINDROWER 3 Remove the two uprights A on either side of the hood Figure 5 34 Wheel and Platform Support 169886 39 Revision A ...

Page 50: ......

Page 51: ...2 Arrange forward A and rear B stands on level ground so that attachment lugs on each stand face each other 3 Attach four support tubes C to stands as shown with hardware provided and tighten Figure 6 1 Support Stand A Forward Stand B Rear Stand C Support Tubes D Air Control Valve Tripod 4 Set up air control valve tripod remove plug on valve and install a 100 psi 690 kPa air line The stand is now ...

Page 52: ...ad keep all bystanders clear when lifting CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Lift Sling Type MacDon Part 163871 Maximum Working Load 28 404 lb 12 884 kg Chain Type Overhead 1 2 in lifting quality Minimum Working Load 7100 lb 3221 kg Crane Liftin...

Page 53: ...ng Figure 6 4 Lift Points on Shipping Frame 3 Lift windrower onto support stand A 4 Remove chains from shipping frame and set lift sling B clear of work area Figure 6 5 Windrower on Support Stand 6 2 2 Lifting Windrower onto Stand Forklift Method DANGER To avoid injury or death from fall or swinging of raised load keep all bystanders clear when lifting CAUTION Equipment used for unloading must mee...

Page 54: ...pproach windrower from aft end and slide forks fully into shipping support channels A Figure 6 6 Lifting Windrower with Forklift 2 Raise windrower and place onto stand 3 Back away forklift Figure 6 7 Windrower on Support Stand 7 At 48 in 1220 mm from back end of forks 169886 44 Revision A ...

Page 55: ...leg bolts A and pins B and set aside for reinstallation Remove carriage bolt C and remove lifting plate D Figure 6 8 Lifting Plate 2 Attach front leg to lifting device with lifting bar A 3 Position leg at frame Figure 6 9 Positioning of Leg 169886 45 Revision A ...

Page 56: ...Hydraulic Hoses 5 Insert leg into frame and line up holes in frame and leg at the first position widest tread with one exposed hole A 6 Insert pins and secure with 3 4 in x 16 5 long bolts washers and nuts B Torque to 100 ft lbf 136 N m 7 Repeat above steps for other leg Figure 6 11 Installing Leg 169886 46 Revision A ...

Page 57: ...ING THE WINDROWER 8 Slightly lift the header lift arms with lifting device and remove lifting bars A from legs Relocate spring locking pins B to front of lift arms Figure 6 12 Header Lift 169886 47 Revision A ...

Page 58: ...Pressurize air bag system 100 psi 689 kPa air pressure required and raise windrower to maximum height approximately 7 in 178 mm above the stand Figure 6 13 Lift Locks 4 Verify that all three locks are engaged before proceeding to the next step NOTE Lock is engaged when witness hole A above pin is exposed 5 Release pressure so that locks support weight of windrower Figure 6 14 Lift Locks 6 Remove s...

Page 59: ...in the rim with the studs on the wheel drive hub and install wheel nuts A NOTE To avoid damage to wheel rims and studs tighten nuts by hand do NOT use an impact gun do NOT use lubricant or Never Seez compound and do NOT overtighten wheel nuts 10 Torque drive wheel nuts to 375 ft lbf 510 N m using the tightening sequence shown at right 11 After one hour of operation retorque the wheel nuts Then che...

Page 60: ...ipping frame channel and remove bolts attaching shipping frame to walking beam and mainframe side rail Remove shipping frame NOTE Shipping frame does not need to be removed if air bag lifting stand is used Ensure bolts are removed prior to moving windrower off stand 3 Repeat above for opposite shipping frame channel Figure 6 19 Shipping Frame 169886 50 Revision A ...

Page 61: ... bar A between the two caster wheels Figure 6 20 Caster Wheel Shipping Assembly 5 Remove the two braces A from caster wheels and frame Retain bolts for attaching caster to walking beam Figure 6 21 Brace on Caster Wheel 169886 51 Revision A ...

Page 62: ...with lifting device Figure 6 22 Lifting Device on Caster 7 Remove five remaining bolts A securing caster to shipping frame Retain bolts for attaching caster to walking beam CAUTION Stand clear when lifting as caster may swing Figure 6 23 Shipping Frame on Caster 169886 52 Revision A ...

Page 63: ... A and hardened washers into walking beam and caster beam Use longer bolts through anti shimmy bracket B 11 Tighten bolts as follows a Snug up the two bolts underneath beam b Tighten the four back bolts to 330 ft lbf 447 N m c Tighten bolts underneath beam to 330 ft lbf 447 N m 12 Repeat Steps 7 page 52 through 11 page 53 for left hand caster 13 Retighten bolts at five and ten hours of operation F...

Page 64: ... case drain hoses from the wheel motors at this time NOTE Remove caps on tee last to minimize oil loss 4 Position hoses into frame 5 Locate two hoses with capped off ends and matching coloured ties A union is connected to one of the hoses 6 Remove caps and connect these two hoses together Position hoses in frame 7 Retrieve the four remaining capped off hoses coming out of frame Figure 6 26 Hydraul...

Page 65: ...ic Hoses Routing 13 Remove clamp A from round plastic hose block Case drain hose is preinstalled in block Figure 6 29 Round Plastic Hose Block 14 Insert four traction drive hoses into slots A and C in block as shown Figure 6 30 Round Plastic Hose Block View Looking Forward A Slots for LH Traction Drive Hoses B Slot for Case Drain Hose C Slots for RH Traction Drive Hoses 169886 55 Revision A ...

Page 66: ...h short elbows to respective side of pump either yellow or no tie Tighten fittings b Remove caps and attach hoses with long elbows to respective side of pump either red or no tie Tighten fittings Figure 6 32 Pump A Short Elbow No Tie B Short Elbow Yellow Cable Tie Figure 6 33 Pump A long Elbow Red Cable Tie B long Elbow No Tie 169886 56 Revision A ...

Page 67: ...e hoses with cable ties A as required Figure 6 35 Hose Routing 6 6 2 Installing Hydraulics on an M155 1 The hydraulic hoses under the cab may require proper placement under the existing clip If necessary proceed as follows a Locate hose clip A under the cab and remove clip b Position hose MD 111323 orange tie and hose MD 111324 white tie with tee as shown under the center of the clip and loosely i...

Page 68: ...ies A in frame opening and existing tee fitting green tie 3 Remove caps on green lines and tee and make connections Tighten fittings NOTE Remove caps on tee last to minimize oil loss 4 Position hoses into frame Figure 6 38 Hose Routing 5 Locate two hoses white ties inside frame and hose MD 111324 with tee white tie A 6 Remove caps make connections and tighten fittings 7 Push hoses into frame Figur...

Page 69: ...nnection and tighten fitting 11 Push hose into frame Figure 6 40 Hose Routing 12 Retrieve long hose MD 119328 white tie A and route through hole in left hand frame Figure 6 41 Hose Routing 13 Remove caps on hose A and valve block fitting white tie B and make connection Tighten fitting Figure 6 42 Valve Block 169886 59 Revision A ...

Page 70: ... 43 Valve Block 15 Loosen bolts A and move valve block B to improve access through hole in frame for wrenches when tightening fittings Figure 6 44 Valve Block 16 Retrieve matching hoses and make connections on valve block Tighten fittings 17 Reposition valve block and retighten bolts Figure 6 45 Valve Block A Blue B Orange C Yellow 169886 60 Revision A ...

Page 71: ...ing Forward A Slots for LH Traction Drive Hoses B Slots for RH Traction Drive Hoses C Slot for Case Drain Hose 20 Connect drive hoses to pump as follows a Remove caps and attach hoses with short elbows to respective side of pump either yellow or no tie Tighten fittings b Remove caps and attach hoses with long elbows to respective side of pump either red or no tie Tighten fittings Figure 6 48 Pump ...

Page 72: ... Elbow Red Tie B Long Elbow No Tie 21 Retrieve the two motor case drain hoses MD 111312 at front frame and the 7 8 in tee fitting B on the hose from the pump 22 Remove caps A from the hoses only Figure 6 50 Motor Case Drain Hoses 169886 62 Revision A ...

Page 73: ...gure 6 51 Tee Fitting 26 Position hose bundle A from valve blocks on left hand side of frame onto tire 27 Note routing of electrical harness IMPORTANT The electrical harness must be routed on the topside of the hose bundle and on the outside of the hose support to prevent chafing to the electrical wires when the windrower is operating with a header Figure 6 52 Hose Routing 169886 63 Revision A ...

Page 74: ... move harness C away from hose bundle Figure 6 53 Electric Harness and Hose Bundle 29 Route hose bundle A through hose support and lay on tire 30 Route harness along outside of hose support and along hose bundle to hose ends Figure 6 54 Hose Routing 169886 64 Revision A ...

Page 75: ...hose support with hose clip B Figure 6 55 Hose Support 32 Secure harness C to hose bundle with strap A and new plastic cable ties B Ensure harness is clear of pinch and friction points Figure 6 56 Electric Harness and Hose Bundle 169886 65 Revision A ...

Page 76: ...over hose support and locate under hook Figure 6 57 Hook Positioning 34 Rotate hook and re engage in bracket Figure 6 58 Hook Positioning 35 Attach reel hose support tube to the right hand reel leg with two 3 8 in x 1 0 carriage bolts A and nuts Figure 6 59 Reel Hose Support 169886 66 Revision A ...

Page 77: ...ections Tighten fittings NOTE Remove caps on tee last to minimize oil loss 4 Position hoses into frame Figure 6 60 Hose Routing 5 Locate two hoses white ties inside frame and hose MD 111324 with tee white tie A 6 Remove caps make connections and tighten fittings 7 Push hoses into frame Figure 6 61 Hose Routing 8 Locate two hoses red ties A inside frame 9 Route right hand hose behind bundle 10 Remo...

Page 78: ...ft hand frame Figure 6 63 Hose Routing 13 Remove caps on hose A and valve block fitting white tie B and make connection Tighten fitting Figure 6 64 Valve Block 14 Remove the cap from fitting with yellow tie A on the valve block from inboard side of frame Figure 6 65 Valve Block 169886 68 Revision A ...

Page 79: ...lock and retighten bolts Figure 6 66 Valve Block 18 Connect drive hoses to pump as follows a Remove caps and attach hoses green and yellow ties to matching fittings on top of pump Tighten fittings b Remove caps and attach hoses red and white ties to matching fittings on bottom of pump Tighten fittings Figure 6 67 Pump A Hose with Yellow Tie B Hose with Green Tie Figure 6 68 Pump A Hose with Red Ti...

Page 80: ...tting B on the hose from the pump Figure 6 69 Motor Case Drain Hoses 20 Remove caps from the hoses only 21 Remove one cap on tee fitting A and quickly attach hose to minimize oil spillage 22 Remove second cap from tee fitting A and quickly connect other hose 23 Tighten fittings Figure 6 70 Tee Fitting 169886 70 Revision A ...

Page 81: ...intervals from frame opening Figure 6 71 Hose Routing 26 Position hose bundle from valve blocks on left hand side of frame onto tire 27 Note routing of electrical harness IMPORTANT The electrical harness must be routed on the topside of the hose bundle and on the outside of the hose support to prevent chafing to the electrical wires when the windrower is operating with a header Figure 6 72 Hose Ro...

Page 82: ... move harness C away from hose bundle Figure 6 73 Electric Harness and Hose Bundle 29 Route hose bundle A through hose support and lay on tire 30 Route harness along outside of hose support and along hose bundle to hose ends Figure 6 74 Hose Routing 169886 72 Revision A ...

Page 83: ...hose support with hose clip B Figure 6 75 Hose Support 32 Secure harness C to hose bundle with strap A and new plastic cable ties B Ensure harness is clear of pinch and friction points Figure 6 76 Electric Harness and Hose Bundle 169886 73 Revision A ...

Page 84: ...ver hose support and locate under hook Figure 6 77 Hook Positioning 34 Rotate hook A and reengage in bracket Figure 6 78 Hook Positioning 35 Attach reel hose support tube to the right hand reel leg with two 3 8 in x 1 0 carriage bolts A and nuts Figure 6 79 Reel Hose Support 169886 74 Revision A ...

Page 85: ...de shield B out from under battery and discard Tighten nut A in battery clamp Figure 6 80 Battery Shipping Shield 3 Remove one of the two bolts A and nuts and loosen the other Figure 6 81 Bracket Shipping Position 4 Rotate angle A 180 align holes and reinstall the bolt B and nut Leave bolts loose Figure 6 82 Bracket Repositioned 169886 75 Revision A ...

Page 86: ...ing nut A from fuse box cover B and remove cover Figure 6 83 Fuse Box 2 Remove tape and keys A from inside cover Discard tape 3 Unlock cab doors and place key on console 4 Close cab doors 5 Reinstall cover B with wing nut Figure 6 84 Fuse Cover 169886 76 Revision A ...

Page 87: ...e the two 1 2 in x 0 75 bolts A securing rails to shipping beam and remove rails Retain hardware 2 Remove shipping brackets from platform assembly Retain hardware Figure 6 85 M155 and M205 Platform Shipping Assembly 3 Attach a sling to platform and other end to lifting device CAUTION Stand clear when lifting as platform may swing Figure 6 86 LH Platform 4 Position platform against windrower frame ...

Page 88: ...nt Figure 6 88 LH Platform Main Beam 6 Attach steering arm to frame with two 3 8 in x 0 75 long carriage bolts and nuts A Bolt heads face inboard Tighten bolts 7 Remove sling Figure 6 89 LH Platform Steering Arm 8 Attach railings to platform with 1 2 in x 0 75 locking bolts A provided Tighten bolts to 75 ft lbf 102 N m Figure 6 90 LH Platform Railings 169886 78 Revision A ...

Page 89: ...bes are parallel with cab posts when viewing from the rear Figure 6 91 LH Platform 10 Laterally adjust king pin mounting A as required Figure 6 92 LH Platform Main Beam 11 Check that rubber bumper A is contacting the frame Figure 6 93 LH Platform Rubber Bumper 169886 79 Revision A ...

Page 90: ... 25 bolt A as required Figure 6 95 LH Platform Main Beam 14 If major adjustment is required relocate steering arm A into either of the other holes on the bracket B 15 Tighten the three main beam attachment bolts to 80 ft lbf 108 N m 16 M155 and M205 only Repeat these steps to install the right hand platform Figure 6 96 LH Platform Steering Arm 169886 80 Revision A ...

Page 91: ...ht hand installation is similar 1 Remove the two existing upper bolts A 2 Check that two lower bolts B are not threaded in fully Figure 6 97 LH Platform 3 Hang step assembly on lower bolts B If required back off bolts 4 Install two bolts A in upper holes in step and tighten 5 Tighten lower bolts B 6 M155 and M205 only Repeat for other step assembly Figure 6 98 LH Steps Installed 169886 81 Revision...

Page 92: ...en clamp B on exhaust stack A Figure 6 99 Exhaust Stack 4 Remove covering from muffler A and loosen clamp B on muffler Figure 6 100 Muffler 5 Position stack A in slot in exhaust shroud B and connect stack to muffler NOTE If shroud B interferes with the stack loosen the wing nut C on the shroud and move the shroud so that stack can be installed Figure 6 101 Exhaust Shroud 169886 82 Revision A ...

Page 93: ...er Hood 7 Slowly close hood so that stack A enters hole B in hood Adjust the position of the stack as required to clear the hole in the hood Figure 6 103 Exhaust Stack Installed 8 Raise the hood 9 Tighten clamps A 10 Reposition shroud B and tighten wing nut Figure 6 104 Exhaust Stack under Hood 169886 83 Revision A ...

Page 94: ...ve nut and bolt A from shipping position 2 Swing mirror light assembly B forward up Figure 6 105 MIrror Light Shipping Assembly 3 Reinstall bolt A and nut in other hole 4 Repeat for opposite mirror assembly B Figure 6 106 MIrror Light Assembly Repositioned 169886 84 Revision A ...

Page 95: ...ble ties securing battery cables to battery clamp IMPORTANT BATTERY IS NEGATIVE GROUNDED Always connect red starter cable to the positive terminal of battery and black ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system Figure 6 107 Battery Switch 4 Remove plastic caps from battery posts 5 Attach positive red c...

Page 96: ... cable to the positive terminal of battery and black ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system NOTE Ensure that batteries are positioned so that the positive posts C face forward 4 Remove plastic caps from battery posts 5 Attach negative black cable clamps B to negative post on batteries and tighten c...

Page 97: ...de 2 Disconnect brake engage solenoid plug P44 at valve block on left hand side of windrower Figure 6 110 Brake Engage Solenoid 3 Remove socket head screw A with a 4 mm Allen wrench and remove engine control module ECM connector B from engine This prevents engine from starting during cranking CAUTION Check to be sure all bystanders have cleared the area 4 Crank engine with starter for 15 seconds t...

Page 98: ...ap dipstick A 2 Open engine compartment hood fully Figure 6 112 Filler Cap Dipstick on Engine Hood 3 From underneath machine locate plug A on SIDE of HEADER drive pump housing Loosen plug to bleed pump housing Retighten plug once oil starts to run out Figure 6 113 Header Drive Pump Housing 169886 88 Revision A ...

Page 99: ...tighten plug once oil starts to run out Figure 6 114 Header Drive Pump Housing 5 From above locate plug A on TOP of TRACTION drive pump housing and loosen plug to bleed pump housing Retighten plug once oil starts to run out 6 Replace hydraulic oil reservoir filler cap Figure 6 115 Traction Drive Pump Housing 169886 89 Revision A ...

Page 100: ...t hand side 8 Disconnect brake engage solenoid connector P V3 A at valve block on left hand side of windrower Figure 6 116 Valve Block 9 Disconnect electrical connection A at fuel pump on right side of engine Figure 6 117 Fuel Pump Location 169886 90 Revision A ...

Page 101: ...tanders have cleared the area 12 To prime the system crank engine with starter for 15 seconds 13 Reconnect electrical connection at fuel pump and at brake engage solenoid 14 Reinstall ECM ignition fuse and close fuse box 15 Close engine compartment hood Figure 6 118 Fuse 16 Check hydraulic oil level in reservoir Add SAE15W 40 oil if necessary Figure 6 119 Filler Cap Dipstick 169886 91 Revision A ...

Page 102: ... Figure 6 120 Dipstick 6 14 3 Priming Hydraulic System on an M105 1 Remove hydraulic oil reservoir filler cap dipstick A 2 Open engine compartment hood fully Figure 6 121 Filler Cap Dipstick on Engine Hood 169886 92 Revision A ...

Page 103: ...l starts to run out Figure 6 122 Header Drive Pump Housing 4 Locate plug A on TOP of TRACTION drive pump housing from above and loosen plug to bleed pump housing Retighten plug once oil starts to run out 5 Replace hydraulic oil reservoir filler cap 6 Open maintenance platform on left hand side Figure 6 123 Traction Drive Pump 169886 93 Revision A ...

Page 104: ...rake engage solenoid connector P V3 A at valve block on left hand side of windrower Figure 6 124 Valve Block 8 Disconnect electrical connection A at fuel pump on right hand side of engine Figure 6 125 Fuel Pump Location 169886 94 Revision A ...

Page 105: ...e area 10 To prime the system crank engine with starter for 15 seconds 11 Reconnect electrical connection at fuel pump and at brake engage solenoid 12 Reinstall ECM ignition fuse and close fuse box 13 Close engine compartment hood Figure 6 126 Fuse Box 14 Check hydraulic oil level in reservoir If necessary add SAE15W 40 oil Figure 6 127 Engine Hood 169886 95 Revision A ...

Page 106: ...ASSEMBLING THE WINDROWER Figure 6 128 Dipstick 169886 96 Revision A ...

Page 107: ...ed at cab forward or engine forward position Figure 6 129 M155 M205 Operator Console 3 Move ground speed lever GSL A into N DETENT 4 Turn steering wheel until it locks 5 Push HEADER DRIVE switch B to OFF CAUTION Check to be sure all bystanders have cleared the area Figure 6 130 M155 M205 Operator Console Figure 6 131 M105 Operator Console 169886 97 Revision A ...

Page 108: ... speed lever out of NEUTRAL or header clutch engaged DO NOT START ENGINE Refer to technical manual d Turn ignition key B to START position until engine starts and then release key Tone ceases and warning lights go out IMPORTANT Do NOT operate starter for longer than 15 seconds at a time If engine does NOT start wait at least two minutes before trying again After the third 15 second crank attempt a...

Page 109: ...RAL Move steering wheel to locked position Disengage header clutch Operator s station not locked Adjust position of operator s station Ensure lock is engaged Neutral interlock misadjusted Refer to the windrower technical manual No fuel to engine Fill empty fuel tank Replace clogged filter Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime...

Page 110: ... Turn steering wheel and observe motion of drive wheels They should rotate at different speeds with the slower rotating wheel on the same side of the machine that the steering wheel was turned toward 3 Repeat above for opposite direction 4 Move GSL back into reverse Drive wheels should be rotating in the reverse direction and at the same speed 5 Move GSL back into N DETENT and shut down engine Fig...

Page 111: ...ove valve handle A up to raise windrower slightly and take load off lift locks Figure 6 136 Air Control Valve Tripod 2 Release lift lock mechanism three places and turn keeper to keep lock in released position 3 Move valve handle down to slowly release pressure to air bag system and lower windrower to ground CAUTION Ensure all three lifts have fully retracted and are clear of windrower frame befor...

Page 112: ...wer from Field Stand 1 Position a jack under the jack point of each drive wheel leg and another under the rear hitch 2 Raise jacks to take weight off stands and remove stands 3 Slowly lower windrower to ground and remove jacks 169886 102 Revision A ...

Page 113: ... for adjustments should the radio fall outside these parameters NOTE M105 configuration is slightly different from what is shown here but the installation procedure is the same Figure 6 138 Mounting Dimension 1 Ensure the ignition is turned to the OFF position 2 Remove radio panel by removing four screws A Figure 6 139 Radio Panel 3 Remove screw and nuts A and C to remove support B from panel Reta...

Page 114: ...Panel 5 Position receptacle A supplied with radio in opening and secure by bending tabs B on receptacle against panel Figure 6 142 Radio Receptacle 6 Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate A is against the panel Figure 6 143 Radio Installed 169886 104 Revision A ...

Page 115: ...ng Industries REI of Omaha Nebraska Figure 6 144 Six Pin Connector A Left Speaker Power B Left Speaker Ground C Radio Ground D Radio Power Live When Ignition is On E Right Speaker Power F Right Speaker Ground 10 Attach stud supplied with radio to center rear of radio 11 Attach support B to stud on back of radio chassis with lock washer and metric nut A that was supplied with the support Support ca...

Page 116: ...nna onto base until hand tight NOTE Store protective cover in cab to protect antenna mount if antenna needs to be removed 16 Turn ignition key to ACC switch radio ON and check operation in accordance with instructions supplied with the radio Figure 6 147 Antenna Mount on Cab Roof 169886 106 Revision A ...

Page 117: ... from harness through center hole in rubber base and place base on beacon bracket making sure mounting holes in rubber base line up with holes in bracket Figure 6 149 Beacon Rubber Base on Mounting Bracket 4 Connect orange wire A from harness to the red wire B in beacon Connect the black harness wire C to the ground terminal in the beacon Figure 6 150 Beacon Light Wire Routing 169886 107 Revision ...

Page 118: ...iented as shown with the point on lens facing forward cab forward Figure 6 151 Beacon Light 6 Mount beacon to base with lock washers and nuts A supplied with beacon 7 Similarly install other beacon on opposite side of cab roof Figure 6 152 Beacon Light 169886 108 Revision A ...

Page 119: ...Install SMV sign A shipped in cab on windrower in accordance with instructions supplied with the sign SMV signs must be visible when travelling on the road Figure 6 153 Engine Forward Figure 6 154 Cab Forward Figure 6 155 Alternate Location Cab Forward 169886 109 Revision A ...

Page 120: ...float engagement pin is installed in storage location B and NOT installed at hole location A Figure 6 156 Header Lift If NOT installed attach draper header boots supplied with header to windrower lift linkage as follows 1 Remove pin B from boot A Figure 6 157 Header Boot 2 Position boot B on lift linkage A and reinstall pin C Pin may be installed from either side of boot 3 Secure pin C with hairpi...

Page 121: ...d with D Series hydraulics have four header drive hoses on the left hand side and up to five reel drive hoses on the right hand side If necessary obtain the following kits from your MacDon Dealer and install them in accordance with instructions supplied with the kits Kit Description Kit Number Base Draper Drive kit B5577 Refer to the procedure that is appropriate for the center link installed on t...

Page 122: ...ructions supplied with the kits Kit Description Kit Number Base Draper Drive kit B5577 Reverser kit8 B4656 Refer to the procedure that is appropriate for the center link installed on the windrower Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment page 113 Attaching a D Series Header Hydraulic Center Link without Self Alignment page 118 Attaching a D Series Header Mecha...

Page 123: ...eries Header Hydraulic Center Link with Optional Self Alignment page 113 or Attaching a D Series Header Hydraulic Center Link without Self Alignment page 118 Figure 6 161 M205 Draper Header Drive Hydraulics Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment NOTE This topic assumes that draper header boots have already been attached to the windrower lift linkage If that ...

Page 124: ...se the center link so that the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 6 164 GSL 4 Slowly drive the windrower forward so the boots A enter the header legs B Continue to drive slowly forward until lift linkages contact the support plates in the header legs and the header...

Page 125: ... locking mechanism If the release is open up manually push it down after hook engages header pin 8 Lower center link A onto the header with REEL DOWN switch until it locks into position hook release B is down 9 Check that center link is locked onto header by pressing the REEL UP switch on the GSL Figure 6 167 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 10 Pr...

Page 126: ...e safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 169 Cylinder Stop 12 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with a hairpin A 13 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin C Figure 6 170 Header Leg 169886 116 Revision A ...

Page 127: ...ngage safety prop by turning lever A downward to release and lower stop until lever locks into vertical position 16 Repeat for opposite lift safety prop Figure 6 172 Cylinder Stop CAUTION Check to be sure all bystanders have cleared the area 17 Start engine and activate HEADER DOWN switch on GSL to lower header fully 18 Stop engine and remove key Figure 6 173 GSL 169886 117 Revision A ...

Page 128: ...l Hydraulics Attaching a D Series Header Hydraulic Center Link without Self Alignment NOTE This topic assumes that draper header boots have already been attached to the windrower lift linkage If that is not the case refer to 6 21 Attaching Header Boots page 110 To attach a D Series header to an M105 M155 or M205 Self propelled Windrower equipped with a hydraulic center link without the self alignm...

Page 129: ...ine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 6 177 GSL 3 If necessary relocate the pin A at the frame linkage as required to raise the center link B so that the hook B is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figur...

Page 130: ...ground speed lever GSL to extend or retract center link cylinder so that the hook lines up with the header attachment pin 7 Stop engine and remove key from ignition Figure 6 180 GSL A Header Tilt Up B Header Tilt Down 8 Push down on rod end of link cylinder B until hook engages pin on header and is locked IMPORTANT Hook release must be down to enable self locking mechanism If the release is open u...

Page 131: ...ollows a Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased Figure 6 182 GSL 11 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate toward header to release and lower the cylinder stop B onto cylinder c Repeat for the opposite lift cylinder...

Page 132: ... into uppermost position Release spring pin C Figure 6 184 Header Leg 14 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 185 Header Lift Linkage 15 Disengage safety prop by turning lever A downward to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 6 186 Cylinder...

Page 133: ...7 GSL 19 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 6 188 Header Drive Hoses and Harness 20 Connect reel hydraulics A at right hand side of windrower Refer to the draper header operator s manual 21 Start engine raise and lower the header and the reel a few times to remove trapped air Figure 6 189 Reel Hydraulics 169886 123 Re...

Page 134: ...taching Header Boots page 110 To attach a D Series header to an M105 or M155 Self propelled Windrower equipped with a mechanical center link follow these steps DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Remove the hairpin A from pins B and remove the pins from header legs Figure 6 190 Header L...

Page 135: ...r the header legs B Continue to drive slowly forward until lift linkages contact the support plates in the header legs and the header nudges forward 4 Ensure that lift linkages are properly engaged in header legs contacting the support plates Figure 6 192 Header Leg and Boot 5 Stop engine and remove key from ignition 6 Loosen nut A and rotate barrel B to adjust length so that the link lines up wit...

Page 136: ... Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased Figure 6 194 GSL 10 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate toward header to release and lower the safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 ...

Page 137: ...into uppermost position Release spring pin C Figure 6 196 Header Leg 13 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 197 Header Lift Linkage 14 Disengage safety prop by turning lever A downward to release and lower stop until lever locks into vertical position 15 Repeat for opposite safety prop Figure 6 198 Cylinder ...

Page 138: ...9 GSL 18 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 6 200 Header Drive Hoses and Harness 19 Connect reel hydraulics A at right hand side of windrower Refer to the draper header operator s manual 20 Start engine raise and lower the header and the reel a few times to remove trapped air Figure 6 201 Reel Hydraulics 169886 128 Re...

Page 139: ...draulic Center Link without Self Alignment page 136 Attaching an A Series Header Mechanical Center Link page 141 Figure 6 202 M105 A40 D Auger Header M155 Self Propelled Windrower The M155 Self propelled Windrower is factory equipped to run an A Series Auger Header Windrowers equipped with A Series hydraulics have four header drive hoses on the left hand side The attachment procedure varies depend...

Page 140: ... attach an A Series header to an M205 refer to Attaching an A Series Header Hydraulic Center Link with Optional Self Alignment page 130 or Attaching an A Series Header Hydraulic Center Link without Self Alignment page 136 Figure 6 204 M205 Auger Header Drive Hydraulics Attaching an A Series Header Hydraulic Center Link with Optional Self Alignment To attach an A Series header to an M155 or M205 Se...

Page 141: ...s have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 6 207 GSL 3 If necessary activate the REEL UP switch A on the GSL to raise the center link so that the hook is above the attachment pin on the header IMPORTANT If the ce...

Page 142: ...er link Header tilt down D to extend the center link Figure 6 210 GSL 6 Adjust position of the center link cylinder A with the REEL UP and REEL DOWN switches Position the hook above the header attachment pin using the HEADER TILT switches on the GSL IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 7 L...

Page 143: ...until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased Figure 6 212 GSL 10 Safety props are located on both of the windrower s header lift cylinders Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate toward header to release and lower the safety prop B onto cylinder c Repeat for...

Page 144: ...r Boot 12 Remove lynch pin from clevis pin A in stand B 13 Hold stand B and remove pin A 14 Position stand to storage position by inverting stand and relocating on bracket as shown Reinsert clevis pin A and secure with lynch pin Figure 6 215 Header Stand 15 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 216 Header Lift...

Page 145: ... Figure 6 217 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 18 Start engine and activate HEADER DOWN switch A on GSL to lower header fully Stop engine and remove key Figure 6 218 GSL 19 Connect header drive hoses A and electrical harness B to header Refer to the auger header operator s manual Figure 6 219 Header Drive Hoses and Harness 169886 135 Revision A ...

Page 146: ...e leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Remove hairpin A from clevis pin B and remove the clevis pin from left and right header boots C on header Figure 6 220 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to windrower ensure that float engagement pin is inst...

Page 147: ...t the frame linkage as required to raise the center link B so that the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 6 223 Hydraulic Center Link without Self Alignment Kit 4 Slowly drive the windrower forward so the feet A on the windrower enter the boots B on the header Cont...

Page 148: ... release is open up manually push it down after hook engages header pin 8 Check that center link A is locked onto header by pulling upward on rod end B of cylinder Figure 6 226 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start engine and press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT raise fully the li...

Page 149: ... header to release and lower the safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 228 Cylinder Stop 11 Install clevis pin A through each boot and foot and secure with hairpin Do this to both sides IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 6 229 Header Boot 169886 139 Revision A ...

Page 150: ...n A and secure with lynch pin Figure 6 230 Header Stand 15 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 231 Header Lift Linkage 16 Disengage safety prop by turning lever A downward to release and lower safety prop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 6 232 Safety Prop 169...

Page 151: ...harness B to header Refer to the auger header operator s manual Figure 6 234 Header Drive Hoses and Harness Attaching an A Series Header Mechanical Center Link To attach an A Series header to an M105 or M155 Self propelled Windrower equipped with a mechanical center link follow these steps DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even...

Page 152: ...attached to windrower ensure that float engagement pin is installed in storage location B and NOT installed at hole location A Figure 6 236 Header Lift Linkage CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract ...

Page 153: ... 7 Adjust link to required length for proper header angle by rotating barrel B Tighten nut A against barrel A slight tap with a hammer is sufficient Figure 6 239 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 8 Start engine and press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT raise fully the lift cylinders r...

Page 154: ...header to release and lower the safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 241 Cylinder Stop 10 Install clevis pin A through each boot and foot and secure with hairpin Do this to both sides IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 6 242 Header Boot 169886 144 Revision A ...

Page 155: ...n A and secure with lynch pin Figure 6 243 Header Stand 14 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 244 Header Lift Linkage 15 Disengage safety prop by turning lever A downward to release and lower safety prop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 6 245 Safety Prop 169...

Page 156: ...art engine and activate HEADER DOWN switch A on GSL to lower header fully Stop engine and remove key Figure 6 246 GSL 18 Connect header drive hoses A and electrical harness B to header Refer to the auger header operator s manual Figure 6 247 Header Drive Hoses and Harness 169886 146 Revision A ...

Page 157: ... Hydraulic Valve kit is also needed to operate the header If necessary obtain the following kits from your MacDon Dealer and install them in accordance with the instructions supplied with the kits Kit Description Kit Number Hydraulic Drive kit B5510 Hydraulic Valve kit B4657 Refer to the procedure that is appropriate for the center link installed on the windrower Attaching an R Series Header Hydra...

Page 158: ...rocedure that is appropriate for the center link installed on the windrower Attaching an R Series Header Hydraulic Center Link with Optional Self Alignment page 148 Attaching an R Series Header Hydraulic Center Link without Self Alignment page 153 Figure 6 249 M205 Hydraulic Drive Kit MD B5456 Attaching an R Series Header Hydraulic Center Link with Optional Self Alignment To attach an R Series hea...

Page 159: ...s have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 6 252 GSL 3 If necessary activate the REEL UP switch ...

Page 160: ...eader tilt down D to extend the center link Figure 6 255 GSL 6 Adjust position of the center link cylinder E with the REEL UP and REEL DOWN switches Position the hook above the header attachment pin using HEADER TILT switches on the GSL 7 Lower center link A onto the header with REEL DOWN switch until it locks into position hook release B is down 8 Check that center link is locked onto header by p...

Page 161: ...until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased Figure 6 257 GSL 10 Safety props are located on both of the windrower s header lift cylinders Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate toward header to release and lower the safety prop B onto cylinder c Repeat for...

Page 162: ...hind bracket Figure 6 259 Header Boot 12 Remove clevis pin from storage position B in linkage and insert in hole A to engage float springs Secure with hairpin Figure 6 260 Header Lift Linkage 13 Disengage safety prop by turning lever A downward to release and lower safety prop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 6 261 Safety Prop 169886 152 Revision A...

Page 163: ...er to the rotary disc header operator s manual Figure 6 263 Header Drive Hoses and Harness Attaching an R Series Header Hydraulic Center Link without Self Alignment To attach an R Series header to an M155 or M205 Self propelled Windrower equipped with a non self aligning hydraulic center link follow these steps DANGER Stop engine and remove key from ignition before leaving operator s seat for any ...

Page 164: ...er Figure 6 264 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to windrower ensure that float engagement pin is installed in storage location B and NOT installed at hole location A Figure 6 265 Header Lift Linkage 169886 154 Revision A ...

Page 165: ...may contact the header as the windrower approaches the header for hookup Figure 6 266 GSL 3 If necessary relocate the clevis pin A at the frame linkage as required to raise the center link B so that the hook is above the attachment pin on the header Figure 6 267 Hydraulic Center Link without Self Alignment 4 Slowly drive windrower forward so that feet A on windrower enter boots B on the header Con...

Page 166: ...chanism If the release is open up manually push it down after hook engages header pin 8 Check that center link A is locked onto header by pulling upward on rod end B of cylinder Figure 6 270 Hydraulic Center Link 9 Start engine and press HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT raise fully the lift cylinders require re phasing If re phasing is nee...

Page 167: ...tion b Pull lever A and rotate toward header to release and lower the safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 272 Safety Prop 11 Install clevis pin A through each boot and foot and secure with hairpin B Do this to both sides IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 6 273 Header Boot 169886 157 Revision A ...

Page 168: ...engage safety prop by turning lever A downward to release and lower safety prop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 6 275 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 15 Start engine and activate HEADER DOWN switch A on GSL to lower header fully Stop engine and remove key Figure 6 276 GSL 169886 158 Revision A ...

Page 169: ...Center Link To attach an R Series header to an M155 Self propelled Windrower with the mechanical center link option follow these steps DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Remove hairpin B from clevis pin A and remove pin from on left and right header boots C on header Figure 6 278 Heade...

Page 170: ...UTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 6 280 GSL 3 Slowly drive windrower forward so that feet A on windrower enter boots B on the header Continue to drive slowly forward u...

Page 171: ...nut A against barrel A slight tap with a hammer is sufficient Figure 6 282 Mechanical Center Link 8 Start engine and press HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT raise fully the lift cylinders require re phasing If re phasing is needed proceed as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold th...

Page 172: ...ion b Pull lever A and rotate toward header to release and lower the safety prop B onto cylinder c Repeat for the opposite lift cylinder Figure 6 284 Safety Prop 10 Install clevis pin A through each boot and foot and secure with hairpin B Do this to both sides IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 6 285 Header Boot 169886 162 Revision A ...

Page 173: ...engage safety prop by turning lever A downward to release and lower safety prop until lever locks into vertical position 13 Repeat for opposite safety prop Figure 6 287 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 14 Start engine and activate HEADER DOWN switch A on GSL to lower header fully Stop engine and remove key Figure 6 288 GSL 169886 163 Revision A ...

Page 174: ...EMBLING THE WINDROWER 15 Connect header drive hoses A and electrical harness B to header Refer to the rotary disc header operator s manual Figure 6 289 Header Drive Hoses and Harness 169886 164 Revision A ...

Page 175: ...m ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 1 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5...

Page 176: ...ocations that require lubrication Figure 6 290 Lubrication Points A Forked Caster Wheel Bearing 2 Places Outer Both Wheels B Forked Formed Caster Wheel Bearing 2 Places C Top Link 2 Places Both Sides Inner Both Wheels 50 Hrs 250 Hrs D Lubrication Decal MD 183411 E Caster Pivot Both Sides 169886 166 Revision A ...

Page 177: ...HE WINDROWER 6 24 Cab Display Module CDM Programming Figure 6 291 M105 CDM A Side Display B Main Display C Select Switch D Menu Item Scroll Forward E Menu Item Scroll Backward F Program Switch 169886 167 Revision A ...

Page 178: ...lection C SELECT SWITCH places monitor into Program Mode with PROGRAM switch Press to accept menu item and advance to next item D MENU ITEM SCROLL FORWARD displays value under menu item Push to scroll forward Hold down for fast scroll9 E MENU ITEM SCROLL BACKWARD displays value under menu item Push to scroll backward Hold down for fast scroll9 F PROGRAM SWITCH places monitor into program mode Pres...

Page 179: ...Flow Chart page 170 6 24 2 M155 Detailed Programming Menu Flow Chart page 174 6 24 3 M105 Detailed Programming Menu Flow Chart page 179 1 Turn ignition key to RUN or start the engine 2 On CDM press PROGRAM and SELECT to enter programming mode 3 Press SELECT WINDROWER SETUP with header width displayed on upper line 4 Press left or right arrow to change value on lower line 5 Press SELECT to advance ...

Page 180: ...HE WINDROWER 6 24 1 M205 Detailed Programming Menu Flow Chart The programming menu flow chart is current for cab display module CDM software 315 and windrower control module WCM software V109 169886 170 Revision A ...

Page 181: ...ASSEMBLING THE WINDROWER 169886 171 Revision A ...

Page 182: ...ASSEMBLING THE WINDROWER 169886 172 Revision A ...

Page 183: ...ASSEMBLING THE WINDROWER 169886 173 Revision A ...

Page 184: ...THE WINDROWER 6 24 2 M155 Detailed Programming Menu Flow Chart The programming menu flow chart is current for cab display module CDM software 315 and windrower control module WCM software 214 169886 174 Revision A ...

Page 185: ...ASSEMBLING THE WINDROWER 169886 175 Revision A ...

Page 186: ...ASSEMBLING THE WINDROWER 169886 176 Revision A ...

Page 187: ...ASSEMBLING THE WINDROWER 169886 177 Revision A ...

Page 188: ...ASSEMBLING THE WINDROWER 169886 178 Revision A ...

Page 189: ...HE WINDROWER 6 24 3 M105 Detailed Programming Menu Flow Chart The programming menu flow chart is current for cab display module CDM software C107 and windrower control module WCM software M102 169886 179 Revision A ...

Page 190: ...ASSEMBLING THE WINDROWER 169886 180 Revision A ...

Page 191: ...ASSEMBLING THE WINDROWER 169886 181 Revision A ...

Page 192: ...ASSEMBLING THE WINDROWER 169886 182 Revision A ...

Page 193: ...ASSEMBLING THE WINDROWER 169886 183 Revision A ...

Page 194: ...the windrower CAUTION Check to be sure all bystanders have cleared the area 1 Start the engine Refer to 6 15 Starting Engine page 97 2 Ensure the M105 and M155 Windrower cab display module CDM is programmed for either the A Series auger header or the D Series draper header Program the M205 Windrower CDM for the R Series rotary header IMPORTANT Do NOT engage the header drive 3 Simultaneously press ...

Page 195: ...Figure 6 295 M155 M205 CDM Figure 6 296 M105 Cab Display Module CDM 5 Highlight YES with the ARROW A buttons and then press the SELECT B button 6 Press SELECT B until the ACTIVATE FUNCTIONS screen appears 7 Highlight YES with the ARROW A buttons and press SELECT B Figure 6 297 M155 M205 CDM 169886 185 Revision A ...

Page 196: ... CDM 8 Press SELECT A until ACTIVATE HYD PURGE is displayed 9 Highlight YES with the ARROW B buttons and press SELECT A The TO ACTIVATE PURGE PRESS AND HOLD message appears Figure 6 299 M155 M205 CDM Figure 6 300 M105 Cab Display Module CDM 169886 186 Revision A ...

Page 197: ...roximately 1 minute Release the ARROW A button at any time to stop the cycle Figure 6 301 M155 M205 CDM Figure 6 302 M105 Cab Display Module CDM 11 Message PURGE CYCLE ENDED appears when cycle is complete Release the ARROW A button 12 Press PROGRAM B button to return to operating screens Figure 6 303 M155 M205 CDM 169886 187 Revision A ...

Page 198: ...ASSEMBLING THE WINDROWER Figure 6 304 M105 Cab Display Module CDM 169886 188 Revision A ...

Page 199: ...mpleted Checklist should be retained either by the Operator or the Dealer NOTE The majority of checks and adjustments are performed during the assembly procedures The following additional inspections should be performed after assembly is complete 7 1 Recording Serial Numbers 1 Record windrower and engine serial numbers on the Checklist Figure 7 1 M105 Serial Number Location A Serial Number Plate F...

Page 200: ...PERFORMING PREDELIVERY CHECKS Figure 7 3 Engine Serial Number Location A Serial Number Plate 169886 190 Revision A ...

Page 201: ...The windrower should be on level ground when checking lubricant level 1 Position windrower so that plugs A and B are horizontally aligned with the center C of the hub 2 Remove plug A or B The lubricant should be visible through the port or running out slightly 3 Reinstall plugs and tighten Figure 7 4 Wheel Drive Assembly 169886 191 Revision A ...

Page 202: ... terrain and operator s driving technique Ballast capability per tire is at a maximum fill of 75 or when fluid is level with valve stem when the stem is positioned at the 12 o clock position Fluid can be added to any level up to maximum fill and always add an equal amount of fluid on both sides Tire Size Fluid per Tire at 75 Fill U S Gal liters Total Weight of BOTH Tires lb kg 10 7 5 x 16 10 38 20...

Page 203: ... kg 11 A Series all options All 25 FT and down 0 30 FT SR or DR without conditioner 35 FT SR 7 5 x 16 10 x 16 16 5 x 16 1 0 10 38 200 91 D Series 30 FT DR with steel fingers and conditioner 35 FT DR 5 or 6 bat Level ground 10 x 16 16 5 x 16 1 Hills 16 5 x 16 1 18 69 380 170 30 115 630 288 11 If only water is used increase volume of water by 20 up to maximum allowable fill per tire to compensate 16...

Page 204: ... down 0 30 FT SR or DR without conditioner 35 FT SR 7 5 x 16 10 x 16 16 5 x 16 1 18 69 380 170 30 115 630 288 30 FT DR with steel fingers and conditioner 35 FT DR 5 or 6 bat Level ground 10 x 16 16 5 x 16 1 Hills 16 5 x 16 1 D Series 40 FT 16 5 x 16 1 30 115 630 288 41 158 830 377 R Series all options 13 FT 7 5 x 16 10 x 16 16 5 x 16 1 0 12 If only water is used increase volume of water by 20 up t...

Page 205: ... CHECKS 7 4 Checking Engine Air Intake 1 Check that air cleaner cap is firmly attached and that latches A and clamps B are secure Figure 7 5 M205 Air Intake System Figure 7 6 M105 M155 Air Intake System 169886 195 Revision A ...

Page 206: ...and tighten clamp until gauge is snug Remove gauge Figure 7 7 Air Intake System 3 M205 only Check constant torque clamps A on charge air cooling duct connection at turbocharger inlet Constant torque type clamps A should be tightened to achieve gap as shown Figure 7 8 Air Intake System A Constant Torque Clamps B 0 157 0 02 in 4 0 5 mm Gap 169886 196 Revision A ...

Page 207: ...harge air cooling duct connections at turbocharger outlet and engine air intake Hold 0 018 in 0 46 mm gauge between middle coils of clamp and tighten clamp until gauge is snug Remove gauge Figure 7 9 Air Intake System Figure 7 10 Air Intake System 169886 197 Revision A ...

Page 208: ... to loosen bung and remove dipstick 2 For M205 M155 Turn filler cap A counterclockwise to unlock cap and remove dipstick Figure 7 11 M105 Engine Hood Figure 7 12 Engine Hood 3 Check that level is between LOW and FULL marks 4 Reinstall dipstick and filler cap and turn clockwise to tighten lock Figure 7 13 Checking Hydraulic Oil 169886 198 Revision A ...

Page 209: ...Turn drain valve by hand 1 1 2 to 2 turns counterclockwise until draining occurs 3 Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary 4 Turn the valve clockwise to close the drain A 5 Safely dispose of fluid in container Figure 7 14 Fuel Filter 169886 199 Revision A ...

Page 210: ... level in the coolant recovery tank A Tank should be at least one half full 2 Check coolant concentration in the radiator Coolant shall be rated for temperatures of 30 F 34 C Figure 7 15 M105 Coolant Recovery Tank Figure 7 16 M155 M205 Coolant Recovery Tank 169886 200 Revision A ...

Page 211: ...HECKS 7 8 Checking Gearbox Lubricant Level on an M155 M205 1 Remove plug A The lubricant should be visible through the hole or slightly running out 2 Replace plug and tighten Figure 7 17 M155 M205 Gearbox 169886 201 Revision A ...

Page 212: ...S 7 9 Checking Air Conditioning A C Compressor Belt Tension on A C compressor belt A should be such that a force of 8 12 lbf 35 55 N deflects the belt 3 16 in 5 mm at mid span Figure 7 18 A C Compressor Belt 169886 202 Revision A ...

Page 213: ...perating properly follow these steps 1 With the engine shut down and the HEADER DRIVE switch engaged try to start the engine The cab display module CDM should display HEADER ENGAGED on the upper line and DISENGAGE HEADER on the lower line If the engine turns over the system requires adjustment Refer to the technical manual for adjustment procedures 2 With the engine shut down do the following a Op...

Page 214: ...ch flash and the engine should not turn over If the engine turns over the system requires adjustment Refer to the technical manual for adjustment procedures 4 M155 and M205 ONLY With the engine shut down steering wheel centered GSL in N DETENT and operator s station not locked try to start the engine Engine should crank but not start The CDM should display SEAT BASE NOT LOCKED If engine starts the...

Page 215: ...and can be accessed by moving the platform Ensure switch is switched to POWER ON position Figure 7 20 M155 M205 Battery Switch M105 A battery main disconnect switch A is located on the left hand frame rail on the battery tray and can be accessed by raising the engine compartment hood Ensure switch is switched to POWER ON position Figure 7 21 M105 Battery Switch 169886 205 Revision A ...

Page 216: ...ng Lights 1 Turn ignition key A to RUN position A single loud tone beeps and the engine warning lights B illuminate 2 Turn ignition key A to OFF position Figure 7 22 M155 M205 Cab Display Module CDM Figure 7 23 M105 Cab DIsplay Module CDM 169886 206 Revision A ...

Page 217: ...e steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor reverse The machine should not move 3 With the GSL out of N DETENT check that the steering wheel is free to move 4 If the machine does not function as described above the system requires adjustment Refer to the technical manual Figure 7 24 M155 M205 Operator Console Figure 7 25 M105 Operator Con...

Page 218: ...o Load M105 2270 2330 M155 2320 2350 M205 1100 2250 2340 Figure 7 26 M105 CDM Figure 7 27 M155 M205 CDM 7 11 4 Checking Gauges and Cab Display Module CDM Display 1 M205 and M155 only Check that engine temperature gauge A and fuel gauge B are working Figure 7 28 M155 and M205 Temperature and Fuel Gauges 169886 208 Revision A ...

Page 219: ...e SELECT switch on the cab display module CDM to display VOLTS The display indicates the condition of the battery and alternator Refer to following table Ignition Engine Reading Indicated Condition 13 8 15 0 Normal 16 0 see note Regulator out of adjustment Running 12 5 see note Alternator not working OR Regulator out of adjustment ON Shut down 12 0 Battery normal NOTE Display flashes voltage readi...

Page 220: ...e GSL out of N DETENT The engine should shutdown and the lower display will flash LOCK SEAT BASE CENTER STEERING WHEEL NOT IN NEUTRAL c Swivel and lock the operator s station and the display should return to normal d If the engine does not shut down the seat position switches require adjustment Refer to the technical manual Figure 7 31 M155 M205 Operator Console Figure 7 32 M105 Operator Console 5...

Page 221: ...n an M155 M205 page 211 or Checking Exterior Lights on an M105 page 215 Checking Exterior Lights on an M155 M205 1 Ensure operator s seat is in cab forward mode 2 Switch FIELD lights A ON and check that all lights are functioning as shown at right Figure 7 33 Exterior Light Switches Figure 7 34 Front Cab Forward Mode A Field Lights B High Low Road Lights Optional 169886 211 Revision A ...

Page 222: ...at all lights are functioning as shown at right 4 Activate HIGH LOW switch A 5 Activate turn signals and hazard warning lights with switches on cab display module CDM 6 Turn lights OFF Figure 7 36 Exterior Light Switches Figure 7 37 Front Cab Forward Mode A High Low Road Lights B Turn Signals Hazard Warning Lights Amber 169886 212 Revision A ...

Page 223: ... mode 8 Switch ROAD lights B ON and check that all lights are functioning as shown at right 9 Activate HIGH LOW A switch and check lights 10 Activate turn signals and hazard warning lights with switches on CDM and then check lights Figure 7 39 Exterior Light Switches Figure 7 40 Front Engine Forward Mode A Turn Signals Hazard Warning Lights Amber B High Low Road Lights 169886 213 Revision A ...

Page 224: ...rward Mode A Tail Brake Lights Red B Turn Signals Hazard Warning Lights Amber 11 Switch beacons A ON and check that they are working properly Figure 7 42 Exterior Light Switches Figure 7 43 Rear Engine Forward Mode A Beacon Lights Amber 169886 214 Revision A ...

Page 225: ...5 1 Switch FIELD lights A ON and check that all lights shown are functioning as shown at right Figure 7 44 Exterior Light Switches Figure 7 45 Front Cab Forward Mode A Field Lights Figure 7 46 Rear Cab Forward Mode A Field Lights B Swath Lights 169886 215 Revision A ...

Page 226: ...e HIGH LOW switch A 5 Activate turn signals and hazard warning lights with switches on the Cab display module CDM Figure 7 47 Exterior Light Switches Figure 7 48 Front Cab Forward Mode A High Low Lights B Turn Signals Hazard Warning Lights Amber Figure 7 49 Rear Cab Forward Mode A Turn Signals Hazard Warning Lights Amber B Tail Lights Red 169886 216 Revision A ...

Page 227: ...FORMING PREDELIVERY CHECKS 6 Switch beacons A ON and check that they are working properly Figure 7 50 Exterior Light Switches Figure 7 51 Front Cab Forward Mode A Beacon Lights Amber 169886 217 Revision A ...

Page 228: ...5 M205 Horn Location Figure 7 53 M105 Horn Location 7 11 9 Checking Interior Lights 1 Switch lights ON and OFF with switches on each light Interior lights only work with ROAD or FIELD light switch ON Figure 7 54 Interior Lights and Switches A Ambient Light in Roof Liner B Interior Light 169886 218 Revision A ...

Page 229: ... Outside Air Switch D Temperature Control Blower switch Controls blower speed Switch settings are OFF LO MEDIUM and HI Air conditioning switch Controls A C system When set to ON A C operates with blower switch on When set to OFF the A C system does not operate Outside air switch Controls air source When set to FRESH AIR starts booster fan and filtered outside air is drawn into the cab When set to ...

Page 230: ...ed Switch settings are OFF LO MEDIUM and HI Air conditioning switch Controls A C system When set to ON A C operates with blower switch on When set to OFF the A C system does not operate IMPORTANT To distribute the oil throughout the A C system perform the following steps whenever the machine is first started after storage for more than one week 1 With the engine running turn BLOWER switch to the f...

Page 231: ...2 Manuals The following manuals are stored in the manual storage case A behind the operator s seat Figure 7 58 M105 Manual Storage Case Figure 7 59 M155 M205 Manual Storage Case Figure 7 60 Manuals and Quick Card 169886 221 Revision A ...

Page 232: ...r s Manuals Parts Catalogs Quick Cards Engine Manuals English 169890 169891 169892 M105 Russian 169553 169619 n a English 169883 169884 169882 M155 Russian 169546 169616 n a English 169887 169888 169889 M205 Russian 169482 n a n a 166240 English only 169886 222 Revision A ...

Page 233: ...b display module CDM and seats 2 Locate Trimble Display Mount kit and Label GPS completion kit that is in a bag in cab If not yet for installation place kit in toolbox for safekeeping 3 AFTER machine is delivered to end user remove decal MD 166705 from windshield Figure 7 61 Windshield Decal MD 166705 169886 223 Revision A ...

Page 234: ......

Page 235: ...ck hydraulic oil level and check for leaks along lines 7 5 Checking Hydraulic Oil page 198 Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 7 6 Checking Fuel Separator page 199 Check gear box lubricant level M155 and M205 7 8 Checking Gearbox Lubricant Level on an M155 M205 page 201 Check tension of air conditioning compressor belt 7 9 Checking Air Conditio...

Page 236: ...b Display Module CDM Display page 208 Check maximum no load engine speed at CDM 7 11 3 Checking Engine Speed page 208 Check that exterior lights are functioning properly 7 11 7 Checking Exterior Lights page 211 Check that interior lights are functioning properly 7 11 9 Checking Interior Lights page 218 Complete the header s Predelivery Checklist Check that manuals are with the windrower 7 12 Manua...

Page 237: ......

Page 238: ...3 t 204 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Cent...

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