MAC 6000 Manual Download Page 17

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MAC 6000 Hydronic Heater

2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604

Instructional Decals

MAC 6000

2106 East Indiana Ave., Bismarck, ND 58504, U.S.A. www.macheaters.com +1.800.272.4604

Page 18

INSTRUCTIONAL DECALS

– Provide important information to the operator on

the proper operating requirements.

Crane lifting points

“D” ring tie downs during transportation

Fork lift pockets

MAC Heaters – Engine/heater control panel

Summary of Contents for 6000

Page 1: ...MANUAL MAC 6000 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 2: ...m INTERPRET DRAWING PER ANSI Y14 5 1998 ANSI INCH FRACTION 1 16 ANGLES 1 FILLETS RADII 06 THIS PRINT THE EXCLUSIVE PROPERTY OF MAC Inc IS CONFIDENTIAL TO BE U FOR THE PURPOSE FOR WHICH IT IS LOANED RE...

Page 3: ...ler Towing Guidelines 7 Make regular stops to confirm 8 Wheel chock user guidelines 8 Warnings and Cautions 9 Informational Decals 12 Instructional Decals 14 Warning Decals 16 Pre Start Checklist 19 T...

Page 4: ...852 Liters 4 5 GPH 0 65 GPH 17 LPH 2 46 LPH w genset w genset 65 185 F 18 85 C 186 IN x 96 IN x 92 IN 4 724 mm x 2 438 mm x 2 337 mm 3 466 kg dry 7 640 lbs dry 10 440 lbs wet 4 736 kg wet 2 5 16 IN B...

Page 5: ...Block Heater Secondary fluid containment 110 containment Non toxic HTF Propylene glycol JEFFCOOL P155 Low operating pressures Lockable access doors Powder coat finish Heavy gauge welded steel Fork lif...

Page 6: ...3 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 General Information MAC 6000 Hydronic Heater...

Page 7: ...deemed to be in use for 8 hours per calendar day commencing from the start of the warranty period MeccAlte generator Two 2 years from delivery date to MAC Inc Rear Overhead door Two 2 years from shipm...

Page 8: ...r equipment 4 Defective product may need to be returned to MAC Inc with the freight prepaid Take appropriate precautions against damage during shipping 5 Supply the following information with the retu...

Page 9: ...comes loose from the hitch for any reason we have provided safety chains so that control of the trailer can be maintained Your trailer is equipped with a breakaway brake system that will apply the br...

Page 10: ...e Allow plenty of stopping distance for your trailer and tow vehicle Do not drive faster than the conditions will allow Allow plenty of room for passing A rule of thumb is that passing distance with a...

Page 11: ...damage or unusual wear to tread or sidewalls The trailer and doors are secure latched and in good condition Wheel chock user guidelines Improper use may result in product failure Select wheel chock ac...

Page 12: ...L SUPPLIED WITH THIS EQUIPMENT BEFORE OPERATING OR SERVICING DO NOT OPERATE WHILE TRANSPORTING MAKE SURE UNIT IS PROPERLY SECURED WITH WHEEL CHOCKS AND ON LEVEL GROUND TO PREVENT SHIFTING OR ROLLING H...

Page 13: ...ing equipment for damage prior to lifting Minimum sling to load angle is 60 Select the appropriate lift point for most level lifting Never attempt to lift the machine while in operation Crane Lifting...

Page 14: ...11 MAC 6000 Hydronic Heater Notes 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 15: ...information about your MAC heater allowing for ease in servicing ordering parts and or warranty questions 1 2 3 4 Located inside the right hand front control panel door 1 Serial Model and VIN ID tag...

Page 16: ...ck ND 58504 U S A www macheaters com 1 800 272 4604 Page 17 INFORMATIONAL DECALS continued 1 2 3 1 Model number decal 2 Crane lifting points 3 Low or ultra low sulfur DIESEL FUEL ONLY NO ADDITIVES 1 2...

Page 17: ...AC 6000 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Page 18 INSTRUCTIONAL DECALS Provide important information to the operator on the proper operating requirements...

Page 18: ...cals cont MAC 6000 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Page 19 INSTRUCTIONAL DECALS continued 1 2 3 4 1 Notice Do NOT operate while transporting 2 Doors mus...

Page 19: ...of the operator and the machine 1 2 3 1 WARNING Improper operation of this equipment can cause serious injury or death Read operation and maintenance manual and safety manual supplied with this equipm...

Page 20: ...21 WARNING DECALS continued 1 2 3 4 5 1 Doors must be closed during operation 2 WARNING Burn Hazard Do NOT touch Allow to cool before servicing During operation internal components are a burn hazard 3...

Page 21: ...1 3 1 1 2 1 1 WARNING Burn Hazard Do NOT touch Allow to cool before servicing During operation internal components are a burn hazard 2 DANGER Moving parts can crush and cut Do not operate with guard r...

Page 22: ...e glycol hose leaks Check general condition of heater Check air intake screens for any obstructions and are in proper condition Check exhaust stacks for any obstruction snow ice etc Insure ground hose...

Page 23: ...MAC 6000 Hydronic Heater Typical Hose Layout 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 MAC 6000 Heater DIMENSION D THAW SPACING 12 IN 18 IN CURE SPACING 18 IN 24...

Page 24: ...21 MAC 6000 Hydronic Heater Notes 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 25: ...ion until engine starts then release ignition key 6 Turn main circuit breaker to ON position located on the power distribution panel 7 Select heater performance output a Select desired output temperat...

Page 26: ...ter a Warm Up mode 4 Once Warm Up mode has been completed heater will function normally SHUTTING DOWN HEATER 1 Press OK button on controller to shutdown heater a Failure to shutdown heater before turn...

Page 27: ...rt MAC Isuzu Engine Oil Filter Part MAC Isuzu Engine Air Filter Part MAC Isuzu Engine Oil Part MAC Riello burner Nozzles Burner filter All Isuzu engine filters to comply with warranty Description MAC...

Page 28: ...25 MAC 6000 Hydronic Heater Trailer Axle Manual 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Trailer Axle Manual T A Owner s Manual...

Page 29: ...Inc thanks you for purchasing our Axles and Running Gear When you speak of Lippert Components Inc our quality stands beside you SAFETY INFORMATION The WARNING symbol above is a sign that a service or...

Page 30: ...is period sometimes in as few as 10 applications After 50 applications the brake lining material will be fully cured from the heat and develop close to 100 contact with the brake drum surface This bre...

Page 31: ...NOTE Bearings must always be replaced in sets of one cone and one cup Always wear eye protection when servicing the axle brakes hubs springs and wheels Failure to wear eye protection may result in se...

Page 32: ...pile forcing grease into the inner area of the bearing between two adjacent rollers Fig 2 3 Repeat this process while turning bearing from roller to roller until all rollers are coated 4 Apply a ligh...

Page 33: ...place using a clean hard wood block Fig 3 NOTE When installing a new oil seal be sure side marked AIR SIDE is away from bearing cone Fig 3 BEARING ADJUSTMENT HUB REPLACEMENT To adjust bearings or repl...

Page 34: ...be increased by elevating the current flow to the magnet Fig 5 A B C D E F G Callout Component A Primary Shoe B Actuating Lever C Adjuster D Magnet E Adjusting Spring F Secondary Shoe G Retracting Sp...

Page 35: ...roperly supported by jack stands Unsupported units can fall causing serious injury or death 2 Remove the adjusting hole cover from the adjusting slot on the bottom of the brake backing plate 3 With a...

Page 36: ...brake dust 2 Do not machine file or grind the brake linings 3 Remove with a damp brush or cloth Dry brushing or compressed air will cause the dust particles to become airborne MAGNETS This electric b...

Page 37: ...pert Components Inc tubular axles are made of high strength steel to prevent metal fatigue and provide the best possible welding conditions The round tubular axles allow for even and uniform structure...

Page 38: ...nces the torque and resistance of driving conditions the characteristics of the rubber absorb and distribute the load providing benefit over leaf spring suspensions 3 The Lippert Components Inc Torsio...

Page 39: ...g or broken springs should be replaced using the following method 1 Support the trailer with the wheels just off the ground Follow the trailer manufacturer s recommendations for lifting and supporting...

Page 40: ...torque equalizer nuts and spring eye nuts to a minimum of 55 ft lb and a maximum of 70 ft lb WHEELS WHEEL SELECTION When specifying or replacing your trailer wheels it is important that the wheels tir...

Page 41: ...ng sequence 3 Tightening fasteners should be done in stages Follow the recommended sequence tighten fasteners per wheel torque requirements diagram Fig 9 4 Wheel nuts bolts should be torqued before fi...

Page 42: ...re operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure maximum tire and tread life The following tire wear diagnostic chart will help you pinpo...

Page 43: ...e only Lippert Components Inc replacement parts on these systems Consult the Limited Warranty or call our Service Department for any other related issues MEASURING VOLTAGE The Braking System voltage i...

Page 44: ...justment Adjust Improper Synchronization Correct Loose Bent or Broken Brake Components Test Correct Out of Round Brake Drums Machine or Replace Isufficient Wheel Load Adjust System Resistor and Synchr...

Page 45: ...this to happen MEASURING AMPERAGE The Braking System amperage is the amount of current flowing through the system when all magnets have been energized The amperage will change proportionately with th...

Page 46: ...e system is done by isolating one section at a time If the high amperage reading drops to zero by unplugging the trailer then the short is in the trailer If the amperage reading remains high with all...

Page 47: ...draw Brake Linings Inspect for wear or contamination Brake Controller Check for correct amperage and modulation Trailer Brake Wiring Inspect wiring for bare spots fray etc Hub Drum inspect for abnorm...

Page 48: ...Lights Green Terminal 3 Brown Terminal 6 Red Terminal 5 Gray Terminal 8 Black Terminal 4 Yellow Terminal 7 Auxiliary Circuit Battery Charge Auxiliary Circuit Orange Terminal 9 White Terminal 1 Blue Te...

Page 49: ...KES BROWN STOP RH TURN YELLOW STOP LH TURN GREEN RUNNING LIGHTS WHITE GROUND TRAILER BRAKE AND LIGHT COUPLER OPERATES BRAKES 7 PIN COUPLER 9 PIN COUPLER RED BROWN W H I T E B L A C K B L U E G R E E N...

Page 50: ...65 D Grease Zerk Lubed 122255 E Cotter Pin 0 120 x 1 75 122075 F Spindle Nut 1 14 122081 G Spindle Washer 1 06 x 1 68 OD 119214 H Outer Inner Bearing Cone L44649 122089 I Outer Inner Bearing Cup L4461...

Page 51: ...215 E2 Spindle locking tang washer 119216 Use E1 and E2 in place of C and E if spindle has no hole for cotter pin and has D flat F Outer brg cone L44649 122089 Outer brg cup L44610 125102 G Hub drum w...

Page 52: ...15 E2 Spindle locking tang washer 119216 Use E1 and E2 in place of C and E if spindle has no hole for cotter pin and has D flat F Outer brg cone L44649 122090 Outer brg cup L44610 124292 G Hub drum wi...

Page 53: ...72888 E2 Spindle locking tang washer 119216 Use E1 and E2 in place of C and E if spindle has no hole for cotter pin and has D flat F Outer brg cone 15123 122091 Outer brg cup 15245 122996 G Hub drum w...

Page 54: ...172888 E2 Spindle locking tang washer 119216 Use E1 and E2 in place of C and E if spindle has no hole for cotter pin and has D flat F Outer brg cone 14125A 127009 Outer brg cup 14276 127012 G Hub drum...

Page 55: ...Brakes and Kits 7 BRAKES AND KITS Callout Description Part A Brake Electric LH x 7 x 1 25 139700 B Brake Electric RH x 7 x 1 25 139701 C Brake Lock Washer 7 16 122086 D Brake Hex Nut 7 16 20 122085 El...

Page 56: ...1224503 E Brake Hyd Uni Servo LH x 10 x 2 25 132048 F Brake Hyd Uni Servo RH x 10 x 2 25 132047 G Brake Hyd Free Backing LH x 10 x 2 25 179869 H Brake Hyd Free Backing RH x 10 x 2 25 179868 I Brake L...

Page 57: ...12 x 2 Self Adjust 1224513 E Brake Hyd Uni Servo LH x 12 x 2 138754 F Brake Hyd Uni Servo RH x 12 x 2 138755 G Brake Hyd Free Backing LH x 12 x 2 139419 H Brake Hyd Free Backing RH x 12 x 2 139420 I...

Page 58: ...me and never the axle or suspension Do not go under unit unless it is properly supported by jack stands Unsupported units can fall causing serious injury or death EXTENDED STORAGE INSPECTION PROCEDURE...

Page 59: ...r corrosion lubrication and wear 3 Inspect safety chains for rust and wear Engage chains and breakaway switch actuating chain securely Breakaway battery should be fully charged 4 Electronic coupler mu...

Page 60: ...f Lippert Components Inc to distribute individual parts All information contained within is subject to change without notice New editions will be posted on www lci1 com and can be downloaded for free...

Page 61: ...06 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 58 MAC 6000 Hydronic Heater Isuzu Diesel Engine ISUZU DIESEL ENGINE 2CA1 3CA1 3CB1 INSTRUCTION MANUAL IS UZU MOTORS LIMITE...

Page 62: ...59 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 59 MAC 6000 Hydronic Heater...

Page 63: ...60 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 60 MAC 6000 Hydronic Heater Isuzu Diesel Engine...

Page 64: ...61 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 65: ...62 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 66: ...63 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 67: ...64 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 68: ...65 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 69: ...66 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 70: ...67 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 71: ...68 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 72: ...69 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 73: ...70 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 74: ...71 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 75: ...72 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 76: ...73 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 77: ...74 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 78: ...75 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 79: ...76 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 80: ...77 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 81: ...78 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 82: ...79 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 83: ...80 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 84: ...81 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 85: ...82 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 86: ...83 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 87: ...84 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 88: ...85 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 89: ...86 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 90: ...87 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 91: ...88 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 92: ...89 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 93: ...90 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 94: ...91 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 95: ...92 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 96: ...93 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 97: ...94 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 98: ...95 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 99: ...96 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 100: ...97 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 101: ...98 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 102: ...99 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 103: ...100 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 104: ...101 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 105: ...102 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 106: ...103 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 107: ...104 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 108: ...105 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 109: ...106 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 110: ...107 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 111: ...108 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 112: ...109 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 113: ...110 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 114: ...111 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 115: ...112 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 116: ...113 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 117: ...114 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 118: ...115 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 119: ...116 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 120: ...117 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 121: ...118 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 122: ...119 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 123: ...120 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 124: ...121 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

Page 125: ...122 MAC 6000 Hydronic Heater Isuzu Diesel Engine 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 IDE 6144...

Page 126: ...3 ISTRUZIONI PER L USO E LA MANUTENZIONE GB SELF REGULATING ALTERNATORS SERIES ECP3 OPERATING AND MAINTENANCE INSTRUCTIONS F ALTERNATEURS AUTO REGULES SERIE ECP3 MANUEL D INSTRUCTION ET DE MAINTENANCE...

Page 127: ...PPIAMENTO ELETTRICO AVVIAMENTO E ARRESTO PULIZIA E LUBRIFICAZIONE MANUTENZIONE ANOMALIE E RIMEDI PARTI DI RICAMBIO TAVOLE DIMENSIONI D INGOMBRO 2 3 4 5 4 5 4 5 4 13 14 17 16 21 22 25 26 27 26 27 26 33...

Page 128: ...latore PRESCRIZIONI DI SICUREZZA Alla consegna del generatore controllare con la bolla di accompagnamento che non ci siano danni o parti mancanti nel caso informare immediatamente lo spedizionere l as...

Page 129: ...en used throughout this instruction and maintenance manual CONVENTIONAL SYMBOLS AND SYMBOL DESCRIPTION Durante la consultazione del presente ma nuale d uso e manutenzione troverete alcuni simboli ques...

Page 130: ...n must be able to work even in case electrical cabinets and panels are live In case of exceptional operations and upon written request of servicing operations please apply to Mecc Alte authorized cent...

Page 131: ...a per garantire la potenza nominale in ambienti con tempe ratura massima di 40 C e altitudine inferiore ai 1000 metri EN60034 1 se non diversa mente indicato Per condizioni diverse vede re il catalogo...

Page 132: ...elettriche In caso di sostituzione di pezzi di ricambio richiedere esclusivamente ricambi originali Per la sostituzione di parti usurate comportarsi rigorosamente come descritto al capitolo manutenzio...

Page 133: ...LE PROVA E NECESSARIO SCONNETTERE IL REGOLATORE DI TENSIONE SE LE PROVE DARANNO UN RISULTATO TROPPO BASSO INFERIORE A 1 M EN60204 1 SI DOVRA ASCIU GARE L ALTERNATORE IN UN FOR NO A 50 60 C TRANSPORT A...

Page 134: ...QUELLA AMBIENTE E COMUNQUE NON SUPERIORE A 40 C IN CASO DI GENERATORI MONO SUPPORTO IN FASE DI ACCOPPIA MENTO CON IL MOTORE PRIMO FARE ATTENZIONE CHE IL ROTO RE NON SI SFILI TOGLIERE IL SI STEMA DI F...

Page 135: ...ando sulle viti M5 una coppia di serraggio pari a 3 5 7 Nm figura 4 Eliminare possibili carichi assiali nel cuscinetto battendo leggermente con un martello in gomma sulla sede del cuscinetto stesso AC...

Page 136: ...a corredo del generatore Eliminare possibili carichi assiali nel cuscinetto battendo leggermente con un martello in gomma sulla sede del cuscinetto stesso Solamente dopo che il generatore e stato ben...

Page 137: ...re nomi nale E anche possibile inserendo un potenziome tro da 10K negli appositi morsetti 10 11 ottenere la regolazione della tensione entro il 14 del valore nominale Per maggiori dettagli sui regolat...

Page 138: ...e tornera automaticamente al suo valore nominale qualora venga a cessare l inconveniente Dopo aver eseguito tutti i collegamenti elettrici e solo dopo aver chiuso tutte le protezioni e possibile effet...

Page 139: ...INSTRUC TIONS AT THE BEGINNING OF THIS MANUAL PLEASE NOTE When the system is set to work for the first time which has to be done at a reduced speed the operator shall check that no ano malous noises...

Page 140: ...monter le flasque avant en defaisant les 4 ecrous de serrage Taper avec un maillet en bois ou caoutchouc dur sur l arbre du cote oppose o a l accouple ment DEMONTER LE ROTOR EN UTILISANT UN MOYEN DE L...

Page 141: ...toward the outside Using a tool similar to the one shown in the figure reassemble the exciter 29 MAINTENANCE WARTUNG MANTEN Demonter le flasque avant en defaisant les 4 ecrous de serrage Taper avec u...

Page 142: ...or this purpose it is recommended to not pull the rheophores out from their locations but to cut them near to the bo dy of the component then fit in the new component respecting the polarity and soft...

Page 143: ...agendo sul potenziometro STAB GENERATORE RUMOROSO Controllare e se necessario sostituire i cuscinetti Verificare e se necessario migliorare l accoppiamento Per qualsiasi altra anomalia rivolgersi al r...

Page 144: ...e la maquina y nomenclatura Nella richiesta di pezzi di ricambio specificare il tipo e il codice dell alternatore When requesting spare parts always indicate the alternator s type and code Pour toute...

Page 145: ...08 2RS C3 front bearing 6308 2RS C3 roulement avant 6308 2RS C3 vorderes lager 6308 2RS C3 cojinete delantero 6308 2RS C3 9900905110 cuscinetto post 6305 2RS C3 rear bearing 6305 2RS C3 roulement arri...

Page 146: ...ADORES ECCITATRICE EXCITER EXCITATRICE ERREGER EXCITATRIZ STATORE STATOR ROTORE ROTOR AVVOLGIMENTO AUSILIARIO AUXILIARY WINDING HILFS WICKLUNG BOBINADO AUXILIAR STATORE STATOR ROTORE ROTOR 1 2 ECP3 1S...

Page 147: ...Tableau Abbildung Tabla 3 Tavola Table Tableau Abbildung Tabla 4 COLLEGAMENTI GENERATORI A 12 FILI CONNECTIONS FOR 12 LEAD ALTERNATORS CONNECTIONS ALTERNATEURS 12 FILS ANSCHLUSSE DER GENERATOREN MIT...

Page 148: ...RSETTI CON DSR ECP3 6 WIRES ELECTRICAL DIAGRAM WITH DSR SCHEMA ELECTRIQUE ECP3 6 BORNES AVEC DSR SCHALTPLAN ECP3 MIT 6 KLEMMEN UND DSR ESQUEMA ELECTRICO ECP3 6 HILOS CON DSR Tavola Table Tableau Abbil...

Page 149: ...a Battery Batterie Bateria Fig A Probe 1 2 3 V A4 A5 A6 Lampada Lamp Lampe Lampara Voltmetro Voltmeter Voltm tre Voltimetro Batteria Battery Batterie Bateria Probe Fig B 5 6 4 2 and 4 pole TENSIONE MI...

Page 150: ...Bruit Gerausch Ruido Rumore Noise Bruit Gerausch Ruido m3 min 3000 3600 m3 min 1500 1800 7m 1m 7m 1m 7m 1m 7m 1m 3000 RPM 3600 RPM dBA dBA dBA dBA 1500 RPM 1800 RPM dBA dBA dBA dBA ECP3 1S 2 6 4 7 8 7...

Page 151: ...62 263 52 244 47 6 11 60 10 53 8 314 32 295 27 8 11 45 11 39 6 352 42 333 37 8 11 45 Forma Form Forme A B C E F B14 S 498 440 301 L 568 510 371 B9 S 440 301 L 510 371 J609b S 440 301 146 1 163 6 177...

Page 152: ...55 NANHAI EAST ROAD JIANGSU HAIMEN ECONOMIC DEVELOPMENT AREA 226100 PEOPLE S REPUBLIC OF CHINA TEL 86 513 82325758 FAX 86 513 82325768 e mail aftersales meccalte cn INDIA MECC ALTE INDIA PVT LTD PLOT...

Page 153: ...rnace follow the installation and set up instructions supplied with the heating unit as settings may differ from those shown in this manual The following pages contain information descriptions and dia...

Page 154: ...e replaced at least once a year and the filter container should be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions furnished with the heating appliance The...

Page 155: ...00025 is identified as follows 06 Last two digits of the year of manu facture A BI week of manufacture 8511111 Burner product code 00025 Increment of 1 f or each burner pro duced specific to product c...

Page 156: ...I L Inches 11 3 4 13 25 32 9 1 16 4 11 16 5 11 27 32 1 1 2 1 4 7 16 2 7 8 mm 298 350 230 119 127 301 38 6 11 73 D8860 B A E F E1 C D 18 5 19 14 23 1 21 4 3 2 6 22 15 16 14 13 17 9 8 12 11 10 7 BURNER...

Page 157: ...cartons B Remove the DRAWE R ASSEMBLY 1 from inside the AIR T UBE by loosening the screw 2 Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE install the required nozzle see page 7 and set aside C...

Page 158: ...air tube insertion into the combustion chamber of the heating unit is suggested Dimension B should be at least 1 4 see drawing NOTE A suggested method for creating mounting bolt holes in the mounting...

Page 159: ...ety control will be damaged Do not connect wither wire to the terminal marked WARNING DO NOT activate burner until proper oil line connections have been made or failure of the pump shaft seal may occu...

Page 160: ...REMOVAL OF DRAWER ASSEMBLY A To remove drawer assembly loosen SCREW 3 then unplug CONTROL BOX 1 by carefully pulling it back and then up B Remove the AIR TUBE COVER PLATE 5 by loosening the tw o retai...

Page 161: ...NNECTORS 2 are supplied with the burner for connection to either a single or a two pipe system Also supplied are two adapters 3 two female 1 4 NPT to adapt oil lines to burner pipe connectors All pump...

Page 162: ...rner will operate in prepurge only When the pump is sufficiently purged the hydraulic air shutter will open Once the burner is purged turn off the power source and replace the air tube cover Return po...

Page 163: ...REW 5 The corresponding pressure can be read on the pressure gauge attached to the PUMP PRESSURE PORT 6 MAIN FLAME SETTING A Be sure that the burner is operating at high fire B Set the pump pressure b...

Page 164: ...Monarch R PLP Delavan W B Danfoss S B Steinen SS S Hago P NOTE A 45 degree nozzle is sugg ested however a 6 0 degree nozzle may be u sed in cases where the flam e is unstable at light off when operate...

Page 165: ...be provided to this room G On the outside of the wall use an approved intake airhood located above the snow line and in such way as to prevent leaves and or other debris from blocking the air flow Ref...

Page 166: ...urner 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 2453 12 GB BURNER START UP CYCLE Normal Lock out due to light failure Thermostat Motor Ignition transformer Valve...

Page 167: ...164 MAC 6000 Hydronic Heater Riello Burner 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 GB 2453 13 EXPLODED SPARE PARTS LIST...

Page 168: ...NTROL SUB BASE 32 3005809 OIL PRESSURE TUBE 33 3005808 OIL RETURN TUBE 34 3005849 SEMI FLANGE 35 3005851 UNIVERSAL MOUNTING FLANGE 36 3005852 MOUNTING GASKET 37 3006499 HYDRAULIC JACK 38 3008050 CAPIL...

Page 169: ...er Name Address Phone Appliance Installation date Fax E mail Nozzle info Pump pressure Turbolator setting Draft overfire Draft breech Air setting CO2 CO O2 Smoke density Bacharach Single line Two line...

Page 170: ...167 MAC 6000 Hydronic Heater 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Service Record DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES...

Page 171: ...168 MAC 6000 Hydronic Heater 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Service Record DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES...

Page 172: ...169 MAC 6000 Hydronic Heater 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Service Record DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES...

Page 173: ...170 MAC 6000 Hydronic Heater 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Notes...

Page 174: ...171 MAC 6000 Hydronic Heater 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 Notes...

Page 175: ...ISUZU 3CA1 Diesel Engine 50 Hour break in NO EXCEPTIONS o Engine oil engine oil filter engine fuel filter change o Cooling fan V belt check and adjust o Battery 250 Hour regular intervals o Engine oil...

Page 176: ...2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604 2106 East Indiana Ave Bismarck ND 58504 U S A www macheaters com 1 800 272 4604...

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