Lynx RaveTM 600 Operator'S Manual Download Page 7

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Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Belt Guard Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Brake Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Brake Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Brake Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Chaincase Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Drive Belt Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Drive Belt Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Drive Belt Installation/Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

Drive Pulley Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Track Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

Track Tension and Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

STEERING AND FRONT SUSPENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Recommended Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Spark Plug Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Fuse Removal/Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

BODY/FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

Vehicle Cleaning and Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

Headlamp Beam Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

STORAGE AND PRESEASON PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

WARRANTY

BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY: 2009 LYNX

SNOWMOBILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

PRIVACY OBLIGATIONS/DISCLAIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127

CHANGE OF ADDRESS/OWNERSHIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

______________________

Summary of Contents for RaveTM 600

Page 1: ......

Page 2: ...injury including the possibility of death This Operator s Guide should remain with the snowmobile at time of resale Lynx products are manufactured by BRP The following are trademarks of Bombardier Rec...

Page 3: ...zard WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may resul...

Page 4: ...any discrepancy the English version shall prevail Specifications are given in the SI met ric system with the SAE U S equiv alent in parentheses Where precise accuracy is not required some conver sions...

Page 5: ...LE 28 CONTROLS INSTRUMENTS EQUIPMENT 30 1 Speedometer 34 2 Tachometer RPM 34 3 Gauge Digital Display 34 4 Gauge Multifunction Digital Display 36 5 Gauge Pilot Lamps 46 6 Gauge MODE M Button 49 7 Gauge...

Page 6: ...rse 69 Shutting Off the Engine 70 Post Operation Care 70 SPECIAL OPERATING INSTRUCTIONS 71 Riding at High Altitudes 71 Riding in Cold Weather 71 Emergency Starting 71 Towing an Accessory 72 Towing Ano...

Page 7: ...Condition 110 Track Tension and Alignment 111 REAR SUSPENSION 114 STEERING AND FRONT SUSPENSION 115 ELECTRICAL SYSTEM 116 Recommended Spark Plug 116 Spark Plug Removal Installation 116 Fuse Removal I...

Page 8: ...6 _______________________...

Page 9: ...SAFETY INFORMATION ______________________ 7...

Page 10: ...uses Injury or death may result to the snowmobile operator passenger or bystander if the snowmobile is used in risky conditions which are beyond the driver s passenger s or snowmobile s capabilities...

Page 11: ...pared to use evasive driving Venturing out alone with your snow mobile could also be hazardous You could run out of fuel have an accident or damage your snowmo bile Remember your snowmobile is capable...

Page 12: ...ating snowmobile track Maintenance Know your snowmobile and treat it with the respect and care due of any power driven machine Com mon sense proper handling and routine maintenance will result in safe...

Page 13: ...t overflow Always wipe off any fuel spillage from the vehicle Periodically verify fuel sys tem Basics for Passenger Never ride as a passenger unless the snowmobile is equipped with a passenger seat an...

Page 14: ...pertaining to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and regu lations Respect and observance will result in safer snowmobilin...

Page 15: ...t very low speed when it is not on ground Turning Handlebar controls the steering of the vehicle As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile...

Page 16: ...length and time of your ride Riding Position Your riding position and balance are the two basic principles of making your snowmobile go where you want it to When turning on the side of a hill you and...

Page 17: ...g board and the opposite knee on the seat Avoid abrupt stops Standing Place both feet on the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective position...

Page 18: ...maneuver and is able to prepare himself accordingly The operator also benefits from the sup port of his grip on the handlebar In contrast the passengers have to re ly on the operator s careful and sa...

Page 19: ...re of hidden rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this oc curs turn in as wide an arc as possi ble and look...

Page 20: ...a steady safe speed Continue as far as you can in this direction then switch to an opposite hill angle and rid ing position A direct climb could present problems Choose the standing position accel er...

Page 21: ...cannot easily distinguish ravines ditches or other obstacles Goggles with colored lenses should always be worn under these condi tions Unseen Obstruction There may be obstructions hidden beneath the...

Page 22: ...angle If you en counter another snowbank on the op posite side position your feet near the rear of the vehicle Remember your snowmobile is not designed to oper ate on bare pavement and steering on thi...

Page 23: ...topping distance Don t be a tailgater Know the position of the machine ahead Signals If you intend to stop raise either hand straight above your head A left turn is indicated by extending your left ha...

Page 24: ...22 ______________________...

Page 25: ...ENVIRONMENT INFORMATION _____________________ 23...

Page 26: ...environ ment Abuse of land facilities and resources inevitably leads to restric tions and closures of both private and public land In essence the greatest threat to our sport is all around us Which l...

Page 27: ...there is a link between protecting your environment and your own safe ty Respect wildlife and be particularly sensitive of animals that are rearing young or suffering from food short age Stress can s...

Page 28: ...to see winter and all its natural majestic wonders is an experience cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sible for us to expose others to the...

Page 29: ...VEHICLE INFORMATION _____________________ 27...

Page 30: ...oss These numbers are required by the authorized Lynx dealer to complete warranty claims properly No warranty will be allowed by BRP if the engine serial number or vehicle identification number VIN is...

Page 31: ...mmo2007 002 006_a 800R POWER TEK ENGINE 1 Engine serial number mmo2008 008 025_a 600 HO E TEC ENGINE RH SIDE OF ENGINE COMPARTMENT 1 Engine serial number _____________________ 29...

Page 32: ...NOTE Some controls instruments equipment do not apply or are optional on some models In these cases their reference numbers are deliberately missing in the illustrations Typical1 TYPICAL Typical2 TYP...

Page 33: ...mmo2008 003 059_a TYPICAL _____________________ 31...

Page 34: ...Typical3 TYPICAL Xtrim1 mmo2008 003 069_b XTRIM MODELS ONLY mmo2008 003 013_e ANALOG DIGITAL GAUGE mmo2007 009 066_v MULTIFUNCTION ANALOG DIGITAL GAUGE 32 ______________________...

Page 35: ...Strap 14 Tether Cut Out Switch 15 Engine Cut Out Switch 16 Rewind Starter Handle 17 Choke Lever 18 Fuel Tank Cap 19 Heated Carburetor Valve 20 Hood and Side Panels 21 Fuses 22 Grab Handle Bumper 23 St...

Page 36: ...cularly from con stantly scanning the environment This could lead to a collision result ing in severe injuries or death Be fore reading the gauge digital dis play ensure your environment is clear and...

Page 37: ...o reset mmo2008 003 013_d C Trip Hour Meter Records vehicle running time when the electrical system is activated since it has been reset Push the SET S button to select trip hour meter HrTRIP mode mmo...

Page 38: ...ail Also the multifunction digital display is factory preset in Metric units but it is possible to change it to Imperial units contact an authorized LYNX dealer for unit settings mmo2007 009 066_u MUL...

Page 39: ...sh the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In addition of the analog type tachome ter RPM can also be displayed via the multifunction display mmo200...

Page 40: ...elect trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Push and hold the SET S button to reset NOTE On E TEC models resetting TRIP B mode will also reset TOTAL FUEL CONS...

Page 41: ...hange minutes Push the MODE M button to save clock set up and exit mode G Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank mmo2007 009 042_a FUEL LEVEL 1 Opera...

Page 42: ...mmo2007 009 066_o Via Display 2 To display vehicle altitude via dis play 2 proceed as follow Push the MODE M button 2 times within a second to select display mmo2007 009 066_r NOTE Display will flash...

Page 43: ...sh the SET S button to select top speed TOP_SPD mode mmo2007 009 066_n 1 Top speed TOP_SPD mode Push the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset push the MODE M...

Page 44: ...et push the MODE M to select mode mmo2007 009 066_m Push and hold the SET S button with in 5 seconds to reset mmo2007 009 066_w K Average Speed Records vehicle average speed since it has been reset To...

Page 45: ...at indicates heating inten sity Refer to HEATING GRIPS SWITCH for more details mmo2007 009 043_a HEATING GRIPS 1 Operating range M Heated Throttle Lever Heating Intensity Bar gauge that indicates heat...

Page 46: ...009 066_n 1 Instant fuel consumption L 100 km mode Push the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o O Total Fuel Consumption 600 HO E TEC Models Only Records vehicle ave...

Page 47: ...e Push and hold the SET S button to reset mmo2007 009 066_w P Message Display This display is used as a complement of the pilot lamps to catch your atten tion and to give you a brief description if an...

Page 48: ...ne overheating problem 5 Gauge Pilot Lamps Gauge pilot lamp s will inform you if an anomaly occurs or to inform you of a particular condition mmo2008 003 024_a TYPICAL PILOT LAMPS Pilot lamp can flash...

Page 49: ...hort beeps every 2 minutes KNOCK Ensure recommended fuel is used Check fuel quality replace if necessary If fault still occurs contact an authorized LYNX dealer Continuously beeps SHUTDOWN Shutdown pr...

Page 50: ...rt beeps Engine management system fault that can change the normal operation of the engine see an authorized LYNX dealer as soon as possible 4 short beeps every 2 minutes Engine under protection mode...

Page 51: ...he lever and to the type of terrain and its snow coverage 10 Parking Brake Lever Parking brake should be used whenev er snowmobile is parked WARNING Make sure parking brake is fully disengaged before...

Page 52: ...amp Dimmer Switch When pressed it allows selection of headlamp HI or LOW beam Lights are automatically ON whenever the engine is running Heating Grips Switch Select the desired position to keep your h...

Page 53: ...er switch 2 Hot 3 Warm 4 Off All other RE X models mmo2008 003 009_d 1 Heated throttle lever switch 2 Warmer 3 Colder Heating throttle lever will be in OFF position when there are no bars left in the...

Page 54: ...vides a grip for driver when side hilling WARNING This strap is not for towing lifting or other purpose than temporary use as a grab handle during side hilling Always keep at least one hand on handleb...

Page 55: ...engine operation above 3000 RPM if and only if this unique code has been read after engine starting If another DESS key is installed the engine will start but will not reach drive pulley engagement sp...

Page 56: ...select OFF posi tion down and simultaneously apply the brake To restart button must be at the ON position up mmo2007 009 038_a OFF POSITION mmo2007 009 038_b ON POSITION All operators of the snowmobi...

Page 57: ...arter move choke lever to position 2 Start the engine without activating the throttle lever As soon as the engine starts move the choke lever to OFF 18 Fuel Tank Cap Unscrew to fill up tank then fully...

Page 58: ...hood towards the front of the vehicle Hood Step 1 Release retaining pins Step 2 Slide hood towards the front Side Panels To open a side panel stretch and un hook the latches Side panels TYPICAL 1 Latc...

Page 59: ...03 033_a RH SIDE OF ENGINE COMPARTMENT 1 Fuse location 2 Battery Electric Fuel Level Sender mmo2007 009 016_b BEHIND AIR INTAKE SILENCER 1 Fuse location 22 Grab Handle Bumper To be used whenever snowm...

Page 60: ...ted in engine compart ment on pulley guard Tool kit 1 Tool kit 25 Spark Plug Storage A space is provided in the tool kit to keep spare spark plugs dry and pre vent shocks that might affect the ad just...

Page 61: ...r studs In stalling studs on an unapproved track could increase the risk of the track tearing or severing possibly resulting in serious injury or death Before proceeding with the installa tion of spec...

Page 62: ...that the passenger is stable and to reduce the risks of ejection 1 1 Seat Removal Unplug 1 1 seat connector mmo2008 003 029_a 1 Connector location mmo2008 003 028_a 1 Connector Push and hold seat lat...

Page 63: ...1 Switch 2 LH grab handle 31 Rear Grab Handles Xtrim models only Rear grab handles provides a grip for the passenger 32 Rear Rack WARNING All objects in rear rack must be properly latched Do not carry...

Page 64: ...ve rod from hitch then attach rigid tow bar to hitch using the same rod mmo2008 003 071_a TYPICAL 1 Rod Secure rod to hitch using hairpin previ ously removed mmo2008 003 072_a TYPICAL 1 Hairpin 2 Rod...

Page 65: ...allow open flames or sparks in the vicinity Open cap slowly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired...

Page 66: ...nthetic oil and XP S synthetic blend injection oil are compatible they can be mixed together CAUTION Never use four stroke petroleum or synthetic motor oil and never mix these with out board motor oil...

Page 67: ...l engine break in 500 mL of recommended injection oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a br...

Page 68: ...eased Check the parking device Apply parking brake and check if it oper ates properly Activate the throttle control lever several times to check that it oper ates easily and smoothly WARNING Throttle...

Page 69: ...objects Vehicle vicinity Snowmobile must be pointed away from people or objects No one is to be standing in front of or in back of the snowmobile Clothing Be warmly dressed with clothing designed for...

Page 70: ...ke lever on Set the choke lever to position 3 NOTE After the engine is started let engine warm up at fast idle until engine speed drops Then close off choke to ensure proper air fuel mix ture 1 2 3 A0...

Page 71: ...mechanical stand Skis may be frozen on the ground Grab both skis one at a time by their loops and lift their front end slightly off the ground After restarting engine the vehicle can be driven at low...

Page 72: ...t until engine has returned to idle speed Shut off the engine using either en gine cut out switch or tether cord cap DESS key engine cut out switch WARNING Always remove the tether cord cap DESS key w...

Page 73: ...RIDING AT HIGH ALTI TUDES OR SEA LEVEL Emergency Starting The engine can be started with the emergency starter rope supplied with the tool kit Remove belt guard WARNING Do not wind starting rope arou...

Page 74: ...a rapid deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled and must be towed use a rigid tow bar remove the drive belt from disabled snowmo bile and tow at moder...

Page 75: ...ave result ed from driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fas tened Cover your snowmobile when trailering to...

Page 76: ...pecial keys in tool kit SOME MODELS 1 Rear springs comfort and ride height 2 Center spring handling 3 Stopper strap snowmobile weight transfer 4 Front shock handling Suspension adjustments TYPICAL PPS...

Page 77: ...ts CAUTION Whenever adjusting rear suspension check track ten sion and adjust as necessary Slight suspension bottoming occurring under the worst riding conditions indi cates a good choice of spring pr...

Page 78: ...empt to lift the vehicle by hand alone Use appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries C B A TYPICAL PROPER ADJUSTMENT A Suspension...

Page 79: ...ther cord cap lift rear of vehicle off the ground with suitable lifting device make sure lifting device is stable and secure CAUTION Whenever stopper strap length is changed track tension must be read...

Page 80: ...e specified Vehi cle must be parked in a safe place away from the trail Always lift the front of vehicle off the ground with a suitable lifting device before adjusting ski suspension Lift the rear of...

Page 81: ...ted too hard Decrease spring preload Preload Adjustment mmo2008 003 038_a 1 Adjustment ring 2 Ring positions CAUTION Make sure that both front springs are still pre loaded when front of vehicle is off...

Page 82: ...heavy Reduce ski ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft...

Page 83: ...e engine cut out switch in OFF position and crank engine several times Install clean dry spark plug Start engine following usual starting procedure If engine continues to flood see an authorized LYNX...

Page 84: ...lt 7 Drive and driven pulleys require servicing Contact an authorized LYNX dealer ENGINE BACKFIRES 1 DESS did not read tether cord cap DESS key code DESS pilot lamp blinks once every 1 5 seconds Engin...

Page 85: ...required 4 Too much oil supplied to engine Improper oil pump adjustment refer to an authorized LYNX dealer 5 Water in fuel Drain fuel system and refill with fresh fuel SNOWMOBILE CANNOT REACH FULL SPE...

Page 86: ...Displacement cc in3 597 36 4 Bore mm in 76 3 Stroke mm in 65 8 2 6 Maximum horsepower RPM 8000 RPM Carburetion 2 x TM 40 Exhaust system Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type...

Page 87: ...mm ELECTRICAL Lightning system output 360 Watts 6000 RPM Headlamp bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 5 21 Type NGK BR10 ECS 2 Spark plug Gap Not adjustable 0 75 0 05 mm Fuse Refer to...

Page 88: ...50 distilled water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L CAPACITIES Fuel tank L 39 Oil tank L 3 7 1 Measure gap between slider shoe and bottom...

Page 89: ...system Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type TRA III Driven pulley type QRS Engagement 3600 RPM Drive belt part number 417 300 383 3 Small sprocket number of teeth Rave 600 H...

Page 90: ...Front suspension A LFS Front shock Rave 600 HO E TEC 36mm HPG clicker T A Front shock Rave Xtrim 600 Ho E TEC 36mm HPG T A Front suspension max travel 242 mm Rear suspension Rave 600 HO E TEC PPS 121...

Page 91: ...ARK PLUG INSTALLATION for proper intallation procedure Fuse Refer to FUSE section Vehicle overall length Rave 600 HO E TEC 2748 mm Vehicle overall lenght Rave Xtrim 600 HO E TEC 3235 mm Vehicle overal...

Page 92: ...ter mix 50 coolant 50 distilled water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L CAPACITIES Fuel tank L 39 Oil tank L 3 7 1 Measure gap between slid...

Page 93: ...type TRA VII Driven pulley type QRS Engagement 3800 RPM Drive belt part number 417 300 166 3 Rave 800 R Power TEK 27 Small sprocket number of teeth Rave Xtrim 800 R Power TEK 23 Large sprocket number...

Page 94: ...x travel 242 mm Rave 800 R Power TEK PPS 121 Rear suspension Rave Xtrim 800 R Power TEK PPS 144 Rave 800 R Power TEK 46mm HPG clicker T A Front arm shock Rave Xtrim 800 R POwer TEK 36mm HPG T A Rave 8...

Page 95: ...er to RECOMMENDED OIL section Brake system fluid SRF DOT 4 or GTLMA DOT 4 Oil type chaincase transmission XP S synthetic chaincase oil Mixture Ethyl glycol water mix 50 coolant 50 distilled water Use...

Page 96: ...94 ______________________...

Page 97: ...MAINTENANCE INFORMATION _____________________ 95...

Page 98: ...re performing any maintenance or ad justment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guide...

Page 99: ...I ENGINE REMOVAL AND INSTALLATION Exhaust system I I I Exhaust manifold screws I I EXHAUST SYSTEM Cooling system cap hoses and clamps I I I Coolant I R COOLING SYSTEM Crankshaft PTO Seal 5 I BOTTOM EN...

Page 100: ...ottle cable I I I Throttle I I L I Choke All except SDI and E TEC I I I FUEL SYSTEM Throttle body SDI and E TEC 5 C INJECTION SYSTEM ELECTRICAL SYSTEM EMS fault codes 5 I I MONITORING SYSTEM FAULT COD...

Page 101: ...PULLEY and DRIVEN PULLEY Tightening torque of drive pulley screw I I Driven pulley preload 12 I I I DRIVE PULLEY Drive chain tension not for models equipped with gearbox A A A Chaincase Gearbox oil 9...

Page 102: ...ZED LYNX DEALER IF REQUESTED 4 IN ADDITION TO EVERY 3000 KM SERVICE TASK 5 EMISSION RELATED 6 LUBRICATE WHENEVER THE VEHICLE IS USED IN WET CONDITIONS WET SNOW RAIN PUDDLES 7 BEFORE INSTALLING NEW SPA...

Page 103: ...or if entire system has to be refilled refer to an authorized LYNX dealer mmo2007 009 010_a TYPICAL 1 Coolant tank 2 COLD LEVEL line Exhaust System The tail pipe of the muffler should be centered wit...

Page 104: ...compartment LH side panel Remove retaining pin mmo2008 003 063_a 1 Retaining pin Lift rear portion of guard then release from front tabs When reinstalling belt guard position its cutaway toward front...

Page 105: ...thetic oil with other types of oil Oil Level Verification With the vehicle on a level surface check the oil level by removing the magnetic check plug on the left side of chaincase Oil level must be eq...

Page 106: ...ALLATION To open the driven pulley and remove the drive belt first loosen the locking nut inside the driven pulley adjustment ring mmr2008 042 003_a DRIVEN PULLEY 1 Locking nut 2 Adjustment ring To lo...

Page 107: ...DRIVE BELT INSTALLATION ADJUSTMENT Drive Belt Installation Adjustment NOTE The drive belt height must be checked each time a drive belt is in stalled and should be rechecked after 50 km 30 miles The m...

Page 108: ...on it properly inside pulley sheaves Repeat this proce dure until proper belt adjustment is obtained mmr2008 042 001_b 1 Opening tool 2 Adjustment ring mmo2008 003 046_a MANUALLY ROTATE DRIVE BELT 1 m...

Page 109: ...42 006_b 1 Swivel ring Then snug up the locking nut mmr2008 042 003_a DRIVEN PULLEY 1 Locking nut 2 Adjustment ring To snug up the locking nut use the following tools from tool kit mmo2008 003 039 SCR...

Page 110: ...AL Keep the set screws from turning using a 3 mm Allen key and loosen both lock nuts using a 10 mm open wrench LOOSEN THE LOCK NUTS 1 3 mm Allen key 2 10 mm open wrench Turn the set screw 1 4 turn at...

Page 111: ...nt temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmobile effi ciency This adjustable drive pulley allows set ting maximum engine RPM to main tain maximu...

Page 112: ...guard securely installed with hood and or side panels opened or removed NEVER attempt to make adjust ments to moving parts while en gine is running Track Condition WARNING Remove the tether cord cap D...

Page 113: ...ith a wide base snowmobile me chanical stand Allow the suspension to extend nor mally and check gap halfway between front and rear idler wheels Measure between slider shoe bottom and in side of track...

Page 114: ...dous force possibly resulting in the loss of a leg or other serious injury Start the engine and accelerate slightly so that track barely turns This must be done in a short period of time 15 to 20 seco...

Page 115: ...otherwise wheel may come off and cause track to lock Typ12 TYPICAL 1 Retighten to 48 N m Restart engine and rotate track slowly to recheck alignment Reposition snowmobile on ground Install rear wheel...

Page 116: ...s a lubricant and coolant for the slider shoes Extensive riding on ice or sanded snow will create exces sive heat build up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Insp...

Page 117: ...ie rods ball joints ski bolts ski legs etc If necessary contact an autho rized LYNX dealer Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn contac...

Page 118: ...ble WARNING Always wear safety goggles when using pressurized air Unscrew spark plugs completely then remove them Installation Prior to installation make sure that contact surfaces of cylinder head an...

Page 119: ...protected with fuses the fuse holders are located in the engine compartment Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A1...

Page 120: ...mo2008 003 033_b RH SIDE OF ENGINE COMPARTMENT 1 15 A headlight fuse RED ORANGE wire 2 15 A accessories fuse RED YELLOW wire 3 30 A charging system 4 5 A ECM Engine Control Module Charging System mmo2...

Page 121: ...luding shock chromed rods with XP S Lube P N 293 600 016 Wax painted portion of the vehicle for better protection NOTE Apply wax on glossy finish on ly Protect the vehicle with a cover to prevent dust...

Page 122: ...2007 009 063_a Step 1 Push both sides Step 2 Pull to release 1 Spindle Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Taillight If taillight bulb is burnt expo...

Page 123: ...eze deterioration The antifreeze replacement and a den sity test should be performed by an au thorized LYNX dealer CAUTION Improper antifreeze mix ture might allow freezing of the liq uid in the cooli...

Page 124: ...WARRANTY _____________________ 123...

Page 125: ...e performance of service under this warranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available on...

Page 126: ...wing are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in...

Page 127: ...y time being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is trans...

Page 128: ...nd offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients t...

Page 129: ...x 358 16 3420 316 In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as i...

Page 130: ..._____________________ 129...

Page 131: ...NUMBER Model Number OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER Vehicle Identification Number V I N NAME STREET STATE PROVINCE NO CITY APT ZIP POSTAL CODE COUNTRY NAME STREET STATE PROVINC...

Page 132: ...NUMBER Model Number OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER Vehicle Identification Number V I N NAME STREET STATE PROVINCE NO CITY APT ZIP POSTAL CODE COUNTRY NAME STREET STATE PROVINC...

Page 133: ...132 _____________________...

Page 134: ......

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Lynx RaveTM 600, Operator'S Manual

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