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MAINTENANCE PROCEDURES
ENGINE
MAXIMUM
HORSEPOWER RPM
600 HO E-TEC
8100 RPM (± 100)
800 R E-TEC
7900 RPM (± 100)
NOTE:
Use precision digital tachome-
ter for engine RPM adjustment.
NOTE:
The adjustment has an effect
on high RPM only.
There are 6 positions numbered 1 to 6.
The calibration screws have 6 different
settings identified by numbers scribed
on their head.
The actual setting is the screw head
number aligned with the mark on the
pulley.
mmo2011-002-101_a
PULLEY SETTING
1. Mark
2. Number
Each position modifies maximum en-
gine RPM by about 200 RPM.
Lower position numbers decrease en-
gine RPM in steps of 200 RPM and
higher position numbers increase it in
steps of 200 RPM.
Example:
Calibration screws initially set at posi-
tion 4 and changed to position 6 will
increase maximum engine RPM by
400 RPM.
Procedure
Loosen the lock nut just enough to get
the calibration screw head out of the
pulley and rotate to the desired posi-
tion. Do not completely remove the
lock nut.
Set all 3 calibration screws to the same
position.
Tighten lock nuts to the specified
torque.
TIGHTENING TORQUE
Lock nuts
10 N•m ± 2 N•m
(89 lbf•
in
± 18 lbf•
in
)
NOTICE
Do not completely re-
move calibration screw otherwise
internal washers will fall off. Al-
ways adjust all 3 calibration screws
and make sure they are all set to the
same position.
mmo2015-007-303_a
TYPICAL
1. Loosen just enough to permit rotating of
calibrate screw
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129
Summary of Contents for 800R E-TEC
Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...
Page 39: ...VEHICLE INFORMATION _______________ 37 ...
Page 111: ...MAINTENANCE INFORMATION ______________ 109 ...
Page 145: ...TECHNICAL INFORMATION ______________ 143 ...
Page 170: ...SPECIFICATIONS This page is intentionally blank 168 ______________ ...
Page 171: ...TROUBLESHOOTING ______________ 169 ...
Page 179: ...WARRANTY ______________ 177 ...
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Page 187: ...CUSTOMER INFORMATION ______________ 185 ...
Page 190: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 188 ______________ ...
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