Lutz Jesco C 2700-V Operating Instructions Manual Download Page 37

Page: 37 / 40

Index

Vacuum Regulator for Chlorine Gas

C 2700-V

Operating Instructions

BA-21210-02-V05

16 Index

Accessories for maintenance

.......................................... 22

Assemblies

................................................................. 31

Chlorine input (pressure line)

.......................................... 12

Chlorine output (vacuum line)

......................................... 14

Commissioning

............................................................ 18

Declaration of harmlessness

.......................................... 33

Declaration of Incorporation

........................................... 32

Design and function

........................................................ 8

Device revision

.............................................................. 7

Dimensions

................................................................ 11

Disposal of the old device

.............................................. 21

Function description

....................................................... 9

General warnings

........................................................... 5

Hazards due to non-compliance with the safety instructions

... 6

Individual parts

............................................................ 30

Information about chlorine

............................................... 5

Inlet valve

Clean

.................................................................... 23

Disassemble

........................................................... 23

Install

.................................................................... 24

Maintain

................................................................ 23

Test

...................................................................... 24

Inspecting the pressure system

...................................... 18

Inspecting the vacuum system

........................................ 19

Installation

.................................................................. 12

Blow-off line

........................................................... 15

Connection with flange connection

.............................. 13

Vacuum line

............................................................ 14

Vacuum regulator

.................................................... 12

Installation examples

Installation with a chlorine evaporator

.......................... 17

Installation without a chlorine evaporator

...................... 16

Installation location

...................................................... 12

Installing the

connection with threaded connection

........................... 13

Installing the blow-off line

.............................................. 15

Installing the connection with threaded connection

.............13

Installing the connection with with flange connection

..........13

Installing the device

......................................................12

Installing the vacuum line

..............................................14

Instructions for action

Identification of instructions for action

............................4

Intended purpose

...........................................................7

Intended use

.................................................................7

Leak test

Vacuum system

.......................................................19

With chlorine

...........................................................18

With nitrogen

..........................................................18

Localising leakages in the vacuum system

........................19

Maintenance

...............................................................22

Accessories

............................................................22

Maintain the inlet valve

.............................................23

Maintain the vacuum part

..........................................25

Maintenance intervals

...............................................22

Prepare the system for maintenance

............................22

Maintenance intervals

...................................................22

Maintenance sets

.........................................................31

Mounting position

........................................................12

Notes for the Reader

.......................................................4

Operation

...................................................................20

Personal protective equipment

..........................................6

Personnel qualification

....................................................6

Personnel tasks

.............................................................6

Product description

........................................................8

Product warranty

...........................................................7

Notes on product warranty

...........................................7

Protective equipment

......................................................6

Rating plate

................................................................10

Safety

..........................................................................5

Safety valve

..........................................................15, 26

Summary of Contents for Jesco C 2700-V

Page 1: ...ems Original Operating Instructions Lutz Jesco GmbH 2016 BA 21210 02 V05 Vacuum Regulator for Chlorine Gas C 2700 V Operating Instructions Read the Operating Instructions The user is responsible for i...

Page 2: ......

Page 3: ...Rating plate 10 Technical data 10 5 Dimensions 11 Vacuum regulator with threaded connection 11 Vacuum regulator with flange connection 11 6 Installation 12 Installation location 12 Mounting position 1...

Page 4: ...planation of the warning signs Warning signs represent the type and source of a danger 1 4 Identification of warnings Warnings are intended to help you recognise risks and avoid negative consequences...

Page 5: ...without delay Together with the humidity chlorine forms hydrochloric acid and corrosion rapidly results in increased leakage Only use chlorine resistant seals Only use seals once Reusing them leads t...

Page 6: ...ve appropriate special knowledge and skills Anybody who works with the device must meet the conditions below attendance at all the training courses offered by the owner personal suitability for the re...

Page 7: ...ses different dosing media than those indicated in the order Maintenance and inspection intervals are either not adhered to at all or not as prescribed The device is commissioned before it or the corr...

Page 8: ...solution for leakage test Operating manual 4 2 Design and function 4 2 1 Design of a vacuum chlorinator Fig 4 1 Design of a vacuum chlorinator The chlorine gas is under overpressure when it comes from...

Page 9: ...d pushes the valve cone 2 downward against the spring force The inlet valve 1 opens and the amount of chlorine required flows into the membrane chamber 3 If the vacuum is not sufficient the spring clo...

Page 10: ...4 Materials 5 Month of manufacture 6 Year of manufacture Description Value Throughput up to 200 kg hr Inlet pressure 1 5 16 bar Operating vacuum 50 mbar Response pressure of the safety valve 500 mbar...

Page 11: ...All dimensions in mm 5 1 Vacuum regulator with threaded connection Fig 5 1 Dimensioned drawing of vacuum regulator with threaded connection 5 2 Vacuum regulator with flange connection Fig 5 2 Dimensi...

Page 12: ...Chlorinators and their accessories must only be installed operated and maintained by personnel with sufficient qualifications Insuffi cient qualification will increase the risk of accidents Ensure tha...

Page 13: ...been removed The threads are bare metal Perform the following working steps 1 Clean the threads with a degreasing cleaning agent e g alcohol 2 Allow the threads to dry completely 3 Apply the thread s...

Page 14: ...clean and dry The transport protection at the output of the vacuum regulator has been removed Perform the following working steps 1 Cut the PVC pipe at a right angle Make a bevel on the outside of th...

Page 15: ...ush the union nut 2 onto the tube 3 Push the end of the tube onto the cone of the tube connection 3 4 Tighten the union nut by hand 5 Secure the tube onto the wall 6 If relevant install the activated...

Page 16: ...2 5 6 8 14 10 13 11 12 16 15 4 7 9 Item Description A Room for the chlorine supply B Dosing device room 1 Chlorine barrel 2 Chlorine barrel scale 3 Manifold 4 Changeover switch 5 Chlorine gas filter...

Page 17: ...cription A Room for the chlorine supply B Dosing device room 1 Chlorine barrel 2 Chlorine barrel scale 3 Manifold 4 Rupture disk with expansion container 5 Changeover switch 6 Chlorine evaporator 7 Ex...

Page 18: ...ith the plastic bottle Fig 7 1 Leak test with ammonia 3 If you find leaks Use the injector to suction off the chlorine immedi ately Repair leaks and repeat the leak test 4 If you do not find any leaks...

Page 19: ...orine supply have been closed If the system was previously operated with chlorine the residual chlorine has been extracted with the injector and the system oper ated for approx 5 minutes using nitroge...

Page 20: ...led correctly Chlorinators represent an increased risk to safety if they have not been installed properly if adequate tightness tests have not been performed or if the devices are not in a good condit...

Page 21: ...d off Perform the following working steps 1 Run the chlorinator for approximately five minutes with nitrogen or dry compressed air 2 Close all the connections to protect the lines and devices from hum...

Page 22: ...of accidents Ensure that all action is taken only by personnel with sufficient and corresponding qualifications Interval Maintenance After 1 year Minor maintenance measures Clean the device thoroughl...

Page 23: ...e screws 1 The spring 8 pushes the valve apart 4 Remove the O ring 2 on the valve seat 5 and take the valve seat out of the flange 3 5 If you wish to clean the valve with water screw out the pressure...

Page 24: ...ting grease 8 Tighten the screws crosswise to a torque of approx 3 Nm 9 Install the pressure gauge 10 and plug 11 with approx 3 layers of PTFE tape Inlet valve installed 10 4 4 Testing the inlet valve...

Page 25: ...gs 7 10 4 Remove all the screws on the diaphragm disc and remove the diaphragm 3 5 5 Carefully lift up the rubber tube piece 3 6 using a blunt object Ensure that the PVC part is not damaged Vacuum par...

Page 26: ...ards in the lower housing 2 and ensure the diaphragm 3 5 fits properly 9 Attach the upper housing 1 Applying slight pressure turn the housing parts against each other to ensure that the diaphragm 3 5...

Page 27: ...e pressure slowly starting at 0 bar To start off with there is no permanent flow Bubbles only form when the pressure is increased As of approx 0 5 bar a permanent flow can be observed 6 Slowly decreas...

Page 28: ...ose completely due to dirt Maintain the inlet valve If necessary install a chlorine gas filter There is a leak on the overpressure line Localise and repair the leak using the ammonia test The injector...

Page 29: ...Vacuum Regulator for Chlorine Gas C 2700 V Operating Instructions BA 21210 02 V05 12 Spare parts Fig 12 1 Vacuum Regulator for Chlorine Gas C 2700 V spare parts 30 33 34 36 35 19 18 17 16 15 14 22 21...

Page 30: ...8 12 10365 14 1 Reducer 50a G 2 a 39506 15 A 1 O ring FPM 47x5 3 80079 16 1 Stick on connector 50i 13718 17 1 Union nut G 2 13717 18 1 Pipe piece 50x60 27391 19 1 Bracket 50 82926 20 8 Stud M5x108 35...

Page 31: ...with flange DN25 PN40 39509 42 45 Assembly set for flanges 38712 Table 12 2 Spare parts complete assemblies for C 2700 V Part Content Part number Small maintenance set All parts which are marked with...

Page 32: ...dispositions de la directive 2006 42 CE relative aux machines et que la notice de conformit europ enne est pr sent e conform ment l annexe II A ES Declaraci n de incorporaci n seg n la Directiva 2006...

Page 33: ...rs Device and device type Part no Order No Date of delivery Reason for repair Dosing medium Description Irritating F Yes F No Properties Corrosive F Yes F No We hereby certify that the product has bee...

Page 34: ...34 Vacuum Regulator for Chlorine Gas C 2700 V Lutz Jesco GmbH 2016 Operating Instructions BA 21210 02 V05 Notes...

Page 35: ...the device breaks down within the period of warranty please return it in a cleaned condition with the complete warranty application filled out Sender Company Phone Date Address Contact person Manufac...

Page 36: ...36 Vacuum Regulator for Chlorine Gas C 2700 V Lutz Jesco GmbH 2016 Operating Instructions BA 21210 02 V05 Notes...

Page 37: ...es Installation with a chlorine evaporator 17 Installation without a chlorine evaporator 16 Installation location 12 Installing the connection with threaded connection 13 Installing the blow off line...

Page 38: ...complete assemblies 31 individual parts 30 maintenance sets 31 Specialist staff 6 Switching the system on 19 T Technical data 10 Test intervals 20 Trained persons 6 Troubleshooting 28 V Vacuum part C...

Page 39: ......

Page 40: ......

Search results

Summary of Contents for Jesco C 2700-V

Reviews:

Related manuals for Jesco C 2700-V

Brands by name

Popular brands

Lutz Jesco C 2700-V, Operating Instructions Manual

Search results

Summary of Contents for Jesco C 2700-V

Reviews:

Related manuals for Jesco C 2700-V

Brands by name

Popular brands