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INFRATHERM

 pyrometers IS 5 · IS 5-LO · IGA 5 · IGA 5-LO 

 

 

54

12 Maintenance 

 

12.1 Safety 

Attention during pyrometer services:  
Should the pyrometer be integrated in a running machine process the machine should be switched off and 
secured against restart before servicing the pyrometer. 
 
 

12.2 Optics 

The pyrometer does not have any parts which require regular service, only the lens has to be kept clean. The 
lens can be cleaned with a soft cloth in combination with alcohol (do not use acid solutions or dilution). Also 
standard cloths for cleaning glasses or photo objectives can be used.  
 
 
 

13 Trouble 

shooting 

 
Before sending the pyrometer for repair, try to find the error and to solve the problem with the help of the 
following list.  

Temperature indication too low 

• 

Incorrect alignment of the pyrometer to the object 

 New correct alignment to achieve the max. temperature signal (see 

6

7

• 

Measuring object smaller than spot size 

 check measuring distance, smallest spot size is at nominal measuring distance (see 

7

• 

Measuring object is not always in the measuring spot of the pyrometer 

 Use max. value storage (see 

9.1

).  

• 

Emissivity set too high 

 Set lower correct emissivity corresponding to the material (see 

8.5

• 

Lens contaminated 

 Clean lens carefully (see 

12.2

Temperature indication too high 

• 

Emissivity set too low 

 Set lower correct emissivity corresponding to the material (see 

8.5

• 

The measurement is influenced by reflections of hot machine parts 

 Use mechanical construction to avoid the influence of the interfering radiation 

Measuring errors 

• 

Indicated temperature is decreasing during the use of the pyrometer, contamination of the lens 

 Clean lens. Recommendation: use of air purge (see 

12.2

5.1

• 

Indicated temperature is decreasing during the use of the pyrometer, although the air purge unit is used. 
Probably compressed air is not clean or air failed 

 Clean the lens and use clean, dry and oil free compressed air 

• 

Air contamination in the sighting path between pyrometer and object 

 Change position of the pyrometer with a clean sighting path (if necessary use a ratio pyrometer) 

• 

HF-interferences  

 Correct the connection of the cable shield (see 

4

• 

Instrument overheated 

 Use cooling jacket with air or water cooling (see 

5.1

• 

Temperature Indication is fluctuating, probably caused by changing emissivity 

 Wrong pyrometer type, use of ratio pyrometer recommended 

Laser targeting light 

• 

Laser targeting light fails 

 Instruments max. temperature is exceeded. Use cooling jacket (see 

5.1

 
 
 
 

Summary of Contents for Impac IGA 5

Page 1: ...IS 5 IGA 5 IS 5 LO IGA 5 LO INFRATHERM Pyrometer IMPAC Spezialist f r ber hrungslose Temperaturmessung IMPAC Specialist in non contact thermometry Betriebsanleitung User Manual...

Page 2: ...S485 38 4 5 Connection schematic for analysing devices 39 5 Mechanical installation 39 5 1 Accessories option 39 5 2 Connection overview IS 5 LO IGA 5 LO 40 6 Instrument alignment 41 6 1 View finder 4...

Page 3: ...48 10 8 Configuration of the display on the TV screen 49 10 8 1 The PID controller 50 10 8 2 Self tuning algorithm 51 10 9 Measurement color bar 51 10 10 Measurement online trend 52 10 11 Output listi...

Page 4: ...otify any person or persons of such revisions or changes All series 5 Instruments from IMPAC Infrared GmbH have a warranty of two years from the invoice date This warranty covers manufacturing defects...

Page 5: ...isolated from each other Parameters Adjustable on the pyrometer Emissivity exposure time t90 analog output 0 20 or 4 20 mA online offline switch for adjustments at pyrometer or PC Additionally adjusta...

Page 6: ...levels controlled by the measuring temperature Field of view approx 10 x 14 of focused distance Date time real time clock with at least 3 days spare run Video output plug separate round plug at the p...

Page 7: ...if the person already used similar instruments or was already trained by the manu facturer The pyrometer has only to be used for the purpose described in the manual It is recommended to use only acces...

Page 8: ...e via external switch J pink see 4 1 1 external clearing of max value storage or hold function Only pyrometers with PID controller controller activated set controller output to 0 emergency stop G red...

Page 9: ...r fast measuring equipment So it is recommended to use the IMPAC converter order no 3 852 430 4 3 Connection via interface RS232 The transmission rate in baud of the serial interface is dependent on t...

Page 10: ...made from stainless steel protects the pyrometer if exposed to a hot environment It is designed for ambient temperatures up to 180 C Water cooling jacket with integrated air purge Miscellaneous for IS...

Page 11: ...way to align the pyrometer to the measured object The clamping screws of the ball and socket mounting enable an easy and fast adjustment of the pyrometer in all directions Mounting angle Ball and sock...

Page 12: ...Attention Do not look directly into the laser beam Laser class 2 according to IEC 60825 1 3 4 Note The laser warning signs on the pyrometer should be easily viewable at all times even after it has bee...

Page 13: ...2 15 7 2 Differing to the focused measuring distance all instrument types The optical profiles show that the spot size M varies with the distance from the pyrometer to the measuring object Spot sizes...

Page 14: ...out bending or twisting it Caution Disconnect the cable before opening the cover When reassembling the cover insert it carefully into the guide pin and then fasten it with the screws After that the co...

Page 15: ...r a correct measurement it is necessary to adjust the emissivity This emissivity is the relationship between the emission of an real object and the emission of a black body radiation source this is an...

Page 16: ...ttings The digital PC interface enables the exchange of data with a PC either by using the InfraWin software sup plied or an user adapted communication software see command table in section 14 Data fo...

Page 17: ...stab lished after each impulse from the reset signal double storage when entering the reset intervals via push buttons or PC interface the double storage is automatically selected This mode utilizes t...

Page 18: ...n of the individual icons in the program s help menu Click on the F1 button after InfraWin has been loaded or click on the in the menu bar The following descriptions refer to program version 4 0 The l...

Page 19: ...of devices InfraWin changes to the display of 1 or 2 devices If 2 devices are selected always 2 windows are displayed for settings or evaluation 10 7 Basic settings Under pyrometer parameters all pre...

Page 20: ...indow the connection with the preset baud rate can be checked Here the command was send 500 times with 19200 baud It has taken 4 56 seconds and no transmission errors has occurred 10 8 Configuration o...

Page 21: ...sired temperature a corresponding signal which changes over the time is transmitted to the analog output until the deviation reaches zero The integral time can be set in two different formats min s fo...

Page 22: ...red temperature Problems are generally posed by directly controlled systems where there are high contrasts between the cooling time constant and the heating up time constant For example in many cases...

Page 23: ...cally saved as standard i12 Should you need to edit the data later you need to save the file as another i12 file because old values are over written when a new measurement is taken Files from older pr...

Page 24: ...er file the previous file will be overwritten and replaced by the standard i12 file 10 14 PC sampling rate time interval between two measurements This function sets a time interval After each interval...

Page 25: ...lower correct emissivity corresponding to the material see 8 5 Lens contaminated Clean lens carefully see 12 2 Temperature indication too high Emissivity set too low Set lower correct emissivity corre...

Page 26: ...repeated AAmsXXX XXX 000 999 auto repeat of the ms command Reading basic temperature range AAmb Output XXXXYYYY 2 x 4 hexdigit for MBA and MBE C or F Reading sub range AAme Output XXXXYYYY 2 x 4 hexdi...

Page 27: ...rtional control Reset time Integral time AATiXX XX AATiXX XX or XX XX Ti time in format min sec XX XX is equivalent to 00 01 99 99 calculation is every second Ti time in Format XX XX sec is equivalent...

Page 28: ...r RS485 IS 5 MB 20 600 2000 C 3 857 150 3 857 170 3 857 160 3 857 180 IS 5 MB 25 800 2500 C 3 857 200 3 857 220 3 857 210 3 857 230 IS 5 MB 30 1000 3000 C 3 857 250 3 857 270 3 857 260 3 857 280 IGA 5...

Page 29: ...justable for optical head I 3 820 330 Connection cable 5 m long straight pyrometer connector 3 820 500 Connection cable 10 m long straight pyrometer connector 3 820 510 Connection cable 15 m long stra...

Page 30: ...ent 41 Instrument settings 43 Interface commands 49 Interface connection 38 Internal temperature of the pyrometer 46 L Laser targeting light 36 41 M Maintenance 54 Maximum value storage 37 45 Measurem...

Page 31: ...IMPAC Infrared GmbH Temperaturmessger te Kleyerstra e 90 D 60326 Frankfurt Main Tel 49 0 69 9 73 73 0 Fax 49 0 69 9 73 73 167 Internet www impacinfrared com E Mail info impacinfrared com 3 869 207 a...

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