Lubing EasyLine Assembly Instructions And Operator'S Manual Download Page 1

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0940-1_M+B-PutentraenkeGB

Watering Systems

Assembly Instructions
and
Operators manual

Turkey drinking system“EasyLine”

Issued: January 2008

Summary of Contents for EasyLine

Page 1: ...0940 1_M B PutentraenkeGB Watering Systems Assembly Instructions and Operators manual Turkey drinking system EasyLine Issued January 2008 ...

Page 2: ..._M B PutentraenkeGB doc Version 2 2 First issued 07 10 2003 Last modified 24 01 2008 See last page for overview of modifications Dear Reader Permanent development of our products and innovative new designs mean that our assembly and operating instructions as well as spare parts sheets are regularly updated If you have any queries please contact us or your LUBING dealer Current status online at www...

Page 3: ...ng the drinking line 16 3 9 1 Mounting the Hand Winches 17 3 9 2 Mounting the Ceiling Winches 18 3 10 Pressure Regulator 20 3 12 Breather Unit 21 4 Operating Instructions 25 4 1 Adjusting the turkey drinker 26 4 2 Before hutching 28 4 3 Cleaning of the drinking line 28 4 3 1 Cleaning the nipple drinking system of dirt and lime accumulation 28 4 3 2 Cleaning the nipple drinking system of algaes and...

Page 4: ...o the Breather Unit may not exceed 1 5 1 5 metres difference in height along a house length of 100 metres Systems with oval cups are designed for breeding to approx the 6th week and for fattening hens until ready for sale Systems with round cups are designed for fattening male birds from approx the 6th week until ready for sale Any other use shall not be regarded as proper The manufacturer will no...

Page 5: ... You will come across the following symbols while reading this manual Warns of general danger Warns of dangerous electrical current Warns of cold Warns of corrosive substances Warns of flammable substances Substances detrimental to health General mandatory sign Mandatory sign indicating protective gloves ...

Page 6: ...ng the drinking systems in a safe manner 2 3 Obligations and liability Observe information in the Operating Instructions A basic prerequisite for safe handling and smooth operation of this watering system is knowledge of the basic safety information and safety guidelines These Operating Instructions and the safety instructions in particular must be observed by all persons working on the watering s...

Page 7: ...the system independent structural modifications to the system poor supervision of components subject to wear repairs carried out incorrectly catastrophes caused by foreign bodies and forces majeures 2 5 Electrical system Always isolate the power supply before working on the electrical system All tasks extending beyond the framework of system maintenance may only be carried out by qualified personn...

Page 8: ...y section you require The assembly section describes the individual work steps in the assembly order Individual components are provided with position numbers in the drawings These position numbers can also be found in the text 3 3 Spare parts Spare parts for the nipple drinking system you will find in the Spare parts list for floor watering systems article no 9903 This contains the exact name of t...

Page 9: ...Watering System 9 3 4 Assembly overview Principal design of LUBING nipple watering systems 1 Water supply 2 Pressure Regulator with flush system 3 Nipple pipe with nipple pendulum and cup 4 Couplings 5 Suspension 6 Breather units 1 2 3 4 5 6 ...

Page 10: ...mains voltage of 240 V 50 Hz via the mains plug Please note the information on mains voltage on the delivery note The components required for the Main Water Supply are supplied ready assembled The attachment a stable metal console 1 guarantees a firm secure and waterproof connection of the components The Main Water Supply can therefore be installed on the wall usually in the front part of the buil...

Page 11: ...tainer for medication solutions For versions with reversible flow filter The backwash water must be directed towards the waste water channel in such a way that the possibility of backpressure is eliminated There are 3 ways of fitting the reversible flow filter 1 Direct connection Transition Piece DN 50 70 with required pipes and trap three 90 bends in DN 70 2 Draining off freely into floor outlet ...

Page 12: ... Threaded Connection Pieces for both pipe diameters permitting all kinds of pipework layouts These components must be glued to ensure leak proof assembly Please refer to section 3 8 on Glued Connections The pipe system is secured to the wall or ceiling using Ceiling Clips item no 4349 for the 25 mm pipe and item no 4329 for the pipe Mark the pipe layout and screw down the Holders item no 4329 4349...

Page 13: ...ectly Place the top part of the Clamp 1 on the pipe and secure using the two screws Secure one end 5 of the hose to the Hose Connector 4 using the clip Screw the Hose Connector to the flat packing in the Clamp 3 Insert the other end of the hose into the Pressure Regulator 6 Hose Connector and secure with a clip This must be installed with flat packings in the case of Ball Valve 7 versions see vers...

Page 14: ... features of the adhesive the join parts must be pushed together within 4 minutes of applying the glue The open period for Tangit depends on the ambient temperature and or film thickness Ambient temperatue Processing time Film thickness 20 C approx 4 min 1 mm 25 C 3 min 1 mm 30 C 2 min 1 mm 40 C 1 min 1 mm 40 C 1 min 1 mm Stress Do not move the pipes for at least 5 minutes after gluing At temperat...

Page 15: ...and explosive mixtures must be removed Fill pipelines with water rinse well and blow through Do not seal pipes during the drying phase Longer inhalation of these solvent vapours can lead to impaired health Store used woven felt in closed containers We recommend wearing protective gloves as a precaution for preventing contact with the skin If the substance comes into contact with the eyes rinse tho...

Page 16: ...ly line via the wall or ceiling should be at least in diameter The individual supply line from the ceiling to the Pressure Regulators is laid as a pressure hose fibrous If using a proportioning unit we recommend the LUBING Mixer Please assemble as follows Overview on page 10 section 5 1 Measure the width of the house specify the position of the drinking line and sketch it on the front and back wal...

Page 17: ... ventilation side of the last ceiling hook Caution In order to prevent the traction rope from twisting it must be unwound Kinks and knots can arise when unwinding the traction rope 7 Screw on the deflection pulley and Hand Winch flush to the traction rope on the front wall Caution The wall must be load bearing otherwise the entire tensile load will be borne by the deflection pulley Please observe ...

Page 18: ...rope from the ceiling hooks with the exception of the last ceiling hook Suspend the ceiling pulleys from each of the ceiling hooks Go to item 13 3 9 2 Mounting the Ceiling Winches 10 Secure the Ceiling Winch to a load bearing element in the centre of the barn 11 Secure the traction rope at both ends and pull towards the middle Caution In order to prevent the traction rope from twisting it must be ...

Page 19: ... clamps 10 cm in front of each pulley in the direction of traction CAUTION The first suspension cable for the Pressure Regulator is not secured on the traction rope in front of the first ceiling pulley This plastic rope is guided across the first ceiling pulley to another ceiling pulley at the height of the second ceiling pulley where it is deflected and linked to the traction rope in front of the...

Page 20: ...Regulator The breather tube at the 900mm long breather unit has to be secured contrary to bow away from side 3 11 Connecting the drinking elements Overview on page 10 section 4 14 Lay the drinking elements flat on the ground beside each other The Pressure Regulators are positioned at the front under the first ceiling pulley and the Breather Units are at the back 15 The drinking elements are then c...

Page 21: ... Breather Unit Overview on page 10 section 6 16 Mount the Flush Breather unit at the end of the drinking line Connect the hose to the Breather Unit Please pay attention to the assembling and operating instruction Item 0950 when you using the automatic flush system ...

Page 22: ...r the aluminium profile The end is pulled approx 5 cm through drill hole 3 in the retaining panel to secure Then it is pulled through drill holes 4 and 5 and the end laid under the wire between drill holes 3 and 4 Finish by pulling the wire taut Caution The end of the wire must be cut off cleanly without projecting over the retaining panel to prevent injury To adjust the height the lower end is tu...

Page 23: ...ness after completing assembly The LUBING floor watering system is operational 1 Electrical roost wire Assembly order for the shockwire mount protection unit 1 Position the additional hanger 4 pieces per drinking element 60 cm apart 2 Suspend the tension spring and insert the tension jack 3 Make a loop with the 1 5 mm vz wire cable position the rope clamps CAUTION The wire cable may not have any c...

Page 24: ...and The pole is connected to the shockwire protection unit wire cable and the pole is connected to the aluminium carrier profile Assembly order 1 Install the interior electric fence to the front wall of the building or in a front room 2 Lay the negative line Lay a high voltage cable along the front wall from the device secure to the ceiling at the front and position a branching box Distribute from...

Page 25: ... use the drinkers with the quality of drinking water Definition of drinking water Therefore the following limit values are defined in Germany Name Unit Limit value PH value 6 5 9 5 Calcium mg l 400 Sulfate mg l 240 Nitrate mg l 50 Chloride mg l 250 Iron mg l 0 2 These values are only chosen parts of the Drinking Water Regulation With these values you reach a long lifetime of your drinking system T...

Page 26: ...The distance between the lines should be adjusted to the number of animals and to the heater Slits have to be carved with a knife at the already coined parts of the Brooder Guard for the drinking line After the drinking line is fixed in the slits the Brooder Guard has to be connected at the edge with the LUBING Stabilizer The number of drinkings in the ring has to be adjusted to the number of anim...

Page 27: ...7 4 1 1 Rearing ring sketch Brooder Buard Technical datas to this Brooder Guard 16 Brooder Guards ording to a diameter of approx 4 metres 2 Drinking Lines article no 4085 according to eight or ten drinkers in the ring depending on the positioning in the ring ...

Page 28: ...en to the water After admixture the drinking lines have to be well flushed with clean water 4 3 Cleaning of the drinking line Before using cleaners that are not listed in the following cleaning instructions and acids of other aggressive subjects the stability list has to be checked Should the product you want to use not be listed please ask the manufacturer for any incompatibility Non suitable cle...

Page 29: ...t has to apply to a special handling according to the magisterial instructions Identification according to dangerous goods valid for the concentrate Xi irritating R36 38 Irritates eyes and skin S26 Wash out the eyes immediately after getting in touch with them and consult a doctor S28 Wash the skin immediately with plenty of water after getting in touch with it General cleaning of the drinking sys...

Page 30: ... the event that the nipples do not drip after a high pressure cleaning they should be activated at least one time to make sure a rinse of the solution in the area of the nipples 4 3 2 Cleaning the nipple drinking system of algaes and accumulations of medicaments A regular hygienic maintenance of the whole drinking system prevents infections and detractions of the nipples LUBING recommends MeproAqu...

Page 31: ...4th week Example breeding of laying hens The water quantity can vary depending on the seasen The inflow has to occur via Medicator for that a decreasing of the concentration can take place the next days Don t administer vaccinations in connection with the desifection medium so that you can t impact the effect to the living vaccine Anwendungskonzentration Wasser Concentration for use MeproAquades W...

Page 32: ...skin S1 2 Keep locked and away from children S24 25 Prevent touching with eyes and skin S26 Wash out the eyes immediately after getting in touch with them and consult a doctor S28 Wash the skin immediately with much water after getting in touch with it S36 37 39 At work you hav to wear adequate protective clothing protective gloves and protective googles protective mask S45 In case of an accident ...

Page 33: ...the dosing medium via Medicator Let the cleaning solution work over night Afterwards it must be well flushed 4 3 4 Cleaning of the water filter A solulution with EVC 12 is recommended for cleaning 200 g per 10 litres 35 C warm water that can be used depending on the degree of pollution The filter cartridge gets accessible by turning off the filter cover The cartridge has to be taken out and flushe...

Page 34: ...onzentriert mineral acids concentrated 1 2 4 3 Mineralsäuren verdünnt mineral acids diluted 3 3 4 4 Motoröl engine oil 3 4 4 4 Organische Säuren konzentriert organic acids concentrated 1 2 4 3 Organische Säuren verdünnt organic acids diluted 3 3 4 4 Oxidierende Mineralsäuren konzentriert oxydating mineral acids concentrated 3 1 3 4 For the chemical resistance there are 4 categories 1 little resist...

Page 35: ...der for vaccination via drinking system 1 Lock the water supply to the LUBING turkey drinker EasyLine 2 Let the drinking line drink up 3 Lift the drinking line 4 Start up the drinking system again with water and vaccines 5 Adjuct the hight of the drinking line 6 After vaccination the drinking system has to be well flushed ...

Page 36: ...rter Ball into the cup before hutching in Adhere to the warming of the water Basically the animals should get fresh and cool water The water has to be well accessable and easy to find for the animals Please take care of the correct height adjustment of the drinking lines The height has to fit to the height of the animals A later adjustment after littering can be necessary in the beginning 4 6 Whil...

Page 37: ...0940 1_M B PutentraenkeGB LUBING Floor Watering System 37 4 9 Height table ...

Page 38: ... The intervals between switching are at least 30 minutes For adjusting the times turn the inner panel the program panel has to be turned clockwise until the arrow next to the hand switcher shows the current time By pressing down the control or switching segment to the limit stop the power activates at the appropriate time Manual control switch The manual control switch has got two positons 1 Switc...

Page 39: ...g Trouble reason corrective Flooding of the cup Contamination of the valve seat in the nipple Clean the valve seat and change the nipple if necessary Pendulum clamps Pendulum is too hard to move Take away the Pendulum and clean the Pendulum and the intake Cup is empty Accumulation at the nipple Clean the nipple Pendulum clamps Pendulum is too hard to move Take away the Pendulum and clean the Pendu...

Page 40: ...0940 1_M B PutentraenkeGB LUBING Floor Watering System 40 5 Modification notes Page Modification ...

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