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- Instruction Manual for ESS R050096 -

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3.3 Installation Instructions

The battery system cabinet can be installed on the floor and wall mount. The system adopts

the natural heat dissipation method. When installing, 300mm of heat dissipation space is required
on the left and right sides of the cabinet.

Picture 3-1 Installation Diagram

3.3.1 Battery cabinet Installation Guide

(1)

Detach the mounting bracket: Use a screwdriver to unscrew the 4 fixing screws on the mounting

bracket and remove the bracket.

Picture 3-2 Disassembly and Assembly Bracket Diagram

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Summary of Contents for ESS R050096

Page 1: ...User Manual Home Energy Storage System Model ESS R050096 ...

Page 2: ... 4 3 Battery Modules Communication Line Connection 19 3 4 4 Power on button connection 20 3 4 5 DIP Switch Setting 21 3 4 7 Termination Resistor Installation 22 3 4 8 Cabinet door grounding 22 3 5 Battery External Cable Connection 23 3 5 1 Battery Equipment Grounding 23 3 5 2 Single cabinet wiring 23 3 6 Hybrid Inverter Cable Connection 25 3 6 1 Inverter Ground Connection 25 3 6 2 Battery connecti...

Page 3: ... mode setup menu 37 4 2 9 Grid setup menu 37 4 2 10 Device info setup menu 38 4 3 Battery status display 38 5 Maintenance and troubleshooting 41 5 1 Daily maintenance 41 5 2 Battery troubleshooting 41 5 3 Inverter troubleshooting 43 6 Packaging transportation storage 45 Appendix A Technical Parameter Table 46 ...

Page 4: ...d the risk of electric shock During normal operation do not directly open the machine casing otherwise it may cause electric shock Keep the equipment away from flammable and explosive materials and away from heat sources It is forbidden to modify the equipment by yourself to avoid serious accidents 1 2 Symbol interpretation Note Failure to operate as required may result in moderate or minor injury...

Page 5: ...ment system BMS real time data acquisition status monitoring and control to ensure safe and reliable operation of the system The system has flexible configuration and high reliability which can be widely applied to household energy storage scenarios 2 1 2 Inverter 220V Single phase Pure sine wave inverter Self consumption and feed in to the grid Auto restart while AC is recovering Programmable sup...

Page 6: ...binet 6 Cabinet foot 7 POWER button 8 Battery box 9 Earth point 10 Back bracket 11 Left side door Picture 2 3 Appearance of the inverter 1 Inverter indicators 2 LCD display 3 Function buttons 4 Battery input connectors 5 Rs485 port 6 CAN port 7 DRMs port 8 Parallel port 9 Function port 10 Generator input 11 Load 12 Grid 13 Power on off button 14 DC Switch 15 PV input with 2 MPPT 16 WIFI interface ...

Page 7: ...ommunication port CAN communication interface RJ45 8P 5 ADD switcher DIP Switch 6 Dry node Dry node interface for battery pack output Reserve 7 On off button Press to switch Battery pack on off mode 8 Brand logo Logo of manufacturer 9 State indicator Indicating capacity and error status 10 Output Interface Positive Positive interface for power output 11 Output Interface Negative Negative interface...

Page 8: ...le address and the operating mode The ON side indicates 1 and the other side indicates 0 For detailed description of the DIP switch settings refer to Section 4 1 Dry contact 1 4 For connection of the cabinet start button boot line cable Name Port Pin Function Description RS485 Port 1 RS485B RS485 communication line B 2 RS485A RS485 communication line A 3 NC 4 5 NC 6 GND RS485 communication signal ...

Page 9: ...tilting or sideways The product should be installed in a location that avoids sun rain snow etc 3 2 Equipment list Before installation please check whether the appearance of the machine is intact and check whether the parts of the accessory package are consistent with the list Table 3 1 Battery Cabinet list NO Picture Material Name Specification Model QTY 1 Battery Cabinet ESS R050096 1 2 Hexagona...

Page 10: ...Instruction Manual for ESS R050096 10 7 Cable tie YJ 120 2 5 120mm Nylon white 30 8 Terminals RNYD5 6 Yellow 2 9 General certificate General certificate 1 10 User Manual English language 1 11 Drier 20g 4 ...

Page 11: ...cification Model QTY 1 Hybrid Inverter SUN 5K SG03LP1 EU 1 2 Stainless steel expansion bolts M8X80 4 3 Stainless steel mounting screws M6X12 2 4 Current transformer 100A 50mA 1 5 L type Hexagon wrench 4mm 1 6 Internet Cable Category 5 network cable 2 meters 1 7 WiFi plug 1 8 Wall mounting bracket 1 ...

Page 12: ...t dissipation method When installing 300mm of heat dissipation space is required on the left and right sides of the cabinet Picture 3 1 Installation Diagram 3 3 1 Battery cabinet Installation Guide 1 Detach the mounting bracket Use a screwdriver to unscrew the 4 fixing screws on the mounting bracket and remove the bracket Picture 3 2 Disassembly and Assembly Bracket Diagram ...

Page 13: ...hole position according to the direction of the arrow to fix the screws The adjusted bracket is suitable for installation space of 20 or 24 inches 3 Fixed installation bracket Place the mounting bracket on a suitable position on the wall draw a mark on the mounting hole with a pen and drill a hole with a diameter of φ12 at a depth of 70mm insert the expansion screw seat into the hole and knock to ...

Page 14: ...he installation Picture 3 5Install the battery cabinet Note When installing on the ground the height of the wall drillhole positions must ensure that the cabinet feet can touch the ground and then adjust the feet locking nuts with a wrench Picture 3 6 Adjusting the feet Note If the battery packs have been installed in the cabinet you can skip the following steps ...

Page 15: ... outdoor use IP65 Please make sure the installation site meets below conditions Not in direct sunlight Not in areas where highly flammable materials are stored Not in potential explosive areas Not in the cool air directly Not near the television Antenna or antenna cable Not higher than altitude of about 2000 meters above sea level Not in environment of precipitation or humidity 95 Please AVOID dir...

Page 16: ...en 25 60 to ensure optimal operation Be sure to keep other objects and surfaces as shown in the diagram to guarantee sufficient heat dissipation and have enough space for removing wires For proper air circulation to dissipate heat allow a clearance of approx 500mm to the side And approx 500mm above and below the unit And 1000mm to the front Mounting the inverter Remember that this inverter is heav...

Page 17: ...tion mainly describes the battery module assembly instructions If the battery packs have been installed in the cabinet you can skip this section Note Before wiring make sure each battery module is turned off 3 4 1 Battery modules grounding Screw one end of the yellow green ground wire labeled bat GND to the ground point of the battery box panel and the other end to the frame ground point Tighten t...

Page 18: ...ction bus bar of the battery module as shown in the figure where the BAT BAT is connected to the positive terminal on the top of the cabinet Picture 3 10 Battery modules positive negative connection No Name Line mark 1 Battery power wire harness black 750mm BAT Busbar 2 Battery power wire harness red 780mm BAT Busbar 1 2 ...

Page 19: ...AT1 are respectively connected to the RS485 port and CAN1 port on the top of the cabinet the CAN2 port of bat1 2 3 is connected to the CAN1 port of BAT2 3 4 Picture 3 11Battery modules communication line connection No Name Line mark 3 CAN1 communication cable 500mm CAN1 4 RS485 communication cable 500mm RS485 5 7 CAN communication cable 150mm CAN1 CAN2 6 CAN2 communication cable 950mm CAN1 CAN2 7 ...

Page 20: ...ower on button power on line of the battery module as shown in the figure and plug the line terminals into the dry contact interface of BAT1 2 3 4 according to the direction of the gap Picture 3 12Power on button connection No Name Line mark 8 Power on button cable DRY1 DRY2 DRY3 DRY4 8 ...

Page 21: ...1 is the energy storage battery cabinet that communicates with the inverter The 1 battery module of cabinet 1 must be set to 0000 and the address cannot be repeated on other modules Picture 3 13 Single Cabinet Address Setting Diagram DIP Switch Settings Cabinet 1 Address 0 1 2 3 DIP switch positions 0000 0001 0010 0011 Module Master Module 1 Module2 Module3 Module4 3 Battery Module ADDR 0010 1 Bat...

Page 22: ...tion resistance must be connected to the CAN2 communication interface of BAT4 in the last parallel cabinet Picture 3 14Termination resistance installation 3 4 7 Cabinet door grounding The ground wire has been installed on the ground point of the left and right side doors As shown in the figure use screws to fix the yellow wire labeled BAT GND to the frame ground point and use a screwdriver to tigh...

Page 23: ...g terminal M6 Connect one side of the grounding ring terminal to the grounding point on the top of the cabinet and the other side to the common grounding point Picture 3 16 Cabinet ground connection 3 5 2 Single cabinet wiring The wiring of the battery cabinet is shown in the figure below For the PCS side wiring refer to the section3 6 2 Positive and negative cable lengths must be equal external i...

Page 24: ...N1 PCS CAN Before connecting the BMS communication cable to inverter please make sure that the CAN cable is connected correctly In some cases it might be needed to make the CAN cable at the location Find below the pin outs Make sure to very carefully test the cable after crimping it Self made cables are very often the causes of very hard to diagnose problems Function Inverter Battery CAN L Pin 5 P...

Page 25: ...uitable screwdriver to unscrew the bolts and fit the battery connectors in then fasten the bolt by the screwdriver make sure the bolts are tightened with torque of 5 2 N M 2 Nm in clockwise direction make sure polarity at both the battery and inverter is correctly connected Picture 3 18 Battery connection 3 In case of children touch or insects go into the inverter please make sure the inverter con...

Page 26: ...ing to polarities indicated on the terminal block and tighten the terminal screws Make sure the connection is complete Picture 3 19AC input output connection Be sure that AC power source is disconnected before attempting to wire it to the unit 3 Then insert AC output wires according to polarities indicated on the terminal block and tighten terminal Be sure to connect corresponding N wires and PE w...

Page 27: ...ox with surge protection Otherwise it will cause damage on inverter when lightning occurs on PV modules When selecting proper PV modules please be sure to consider below parameters 1 Open circuit Voltage Voc of PV modules not exceeds max PV array open circuit voltage of inverter 2 Open circuit Voltage Voc of PV modules should be higher than min start voltage Model 5kW PV Input Voltage 370V 100V 50...

Page 28: ...plug onto inverter side Note There will be a click sound if connectors are inset correctly into PV plugs The polarity of PV strings or on the inverter cannot be connected reversedly otherwise inverter could be damaged 3 6 5 CT connection Picture 3 20 CT connection ...

Page 29: ...ting Instructions 4 1 1 Power on 1 Open the front door of the system press the POWER button the battery indicator lights and the battery is turned on Picture 4 1POWER Button Diagram 2 Press the inverter ON OFF switch the LCD screen of the inverter lights up and the inverter is turned on 3 Set the inverter DC switch to ON ...

Page 30: ...rt is on the front panel of the inverter It includes four indicators four function keys and a LCD display indicating the operating status and input output power information LED Indicator Messages DC Green led solid light PV Connection normal AC Green led solid light Grid Connection normal Normal Green led solid light Inverter operating normal Alarm Red led solid light Malfunction or warning Chart ...

Page 31: ...System Setup Icon Press this set button you can enter into the system setup screen which including Basic Setup Battery Setup Grid Setup System Work Mode Generator port use advanced function and Li Battery info 4 The main screen showing the info including Solar Grid Load and Battery It s also displaying the energy flow direction by arrow When the power is approximate to high level the color on the ...

Page 32: ... Instruction Manual for ESS R050096 32 4 2 2 LCD operation flow chart ...

Page 33: ...Energy button will enter into the power curve page Press the Forced button will forced open the smart load While GEN PORT utilized as Smart load output This is Inverter detail page Inverter Generation Voltage Current Power for each Phase DC T mean DC DC temperature AC T mean Heat sink temperature This is Grid detail page Status Power Frequency L1 L2 Voltage for each Phase CT1 CT2 External Current ...

Page 34: ...e for daily monthly yearly and total can be roughly checked on the LCD For more accuracy power generation please check on the monitoring system Click the up and down arrow to check power curve of different period This is Battery detail page If you use Lithium Battery you can enter BMS page ...

Page 35: ...p page 4 2 7 Battery setup menu Lithium Battery Batt Mode Lithium Batt Capacity 200Ah Max A charge 0 100A Max A Discharge 0 120A Activate Battery Enable AGM Battery Batt Mode Lithium Batt Capacity 50 2000Ah No Batt No need to set other parameters keep the default value No Batt No need to set other parameters keep the default value ...

Page 36: ...ator to shut down after it has reached the running time This is Grid Charge you need select Start 30 no use for customization A 40A It indicates the Current that the Grid charges the Battery Grid Charge The Switch that the Grid charges the Battery Grid Signal Disable Lithium Mode This is BMS protocol setting 00 Shutdown 10 It indicates the inverter will shut down if the SOC below this value Low Ba...

Page 37: ...eans solar power will charge battery first when battery is full then feed out power to the Load or Grid Load First The solar energy will be used to supply the local load first then to charge the battery The redundant power will export to the public grid Time of use Switch for Grid charging the battery Switch for Gen charging the battery There are six time period can be set each period must from sm...

Page 38: ...s HMI LCD version MAIN MCU version 4 3 Battery status display The SOC and running status of the battery pack can be checked through the LED status indicator on the battery pack The indicators are sorted from left to right as LED1 LED6 The LED5 and LED6 of the 1 battery pack show the fault summary status of the battery cabinet That is when any battery pack of the system fails the LED of the 1 batte...

Page 39: ...er lamp 26 50 SOC LED 2 4 from up to down for the status of the water lamp 51 75 SOC LED 3 4 from up to down for the status of the water lamp 76 99 SOC LED 4 flashes 100 SOC Charge cutoff Discharge Inverter Pre Charge Function Active 1 25 SOC 26 50 SOC 51 75 SOC 76 100 SOC 3 SOC Protection Under voltage protection Including cell under voltage battery module under voltage Overvoltage protection Inc...

Page 40: ...e high temperature protection Charging short circuit protection Short circuit protection Errors Dysfunctions Charging MOS failure Discharge MOS failure Voltage front end sampling failure Voltage front end disconnection failure Temperature front end sampling failure The battery is seriously out of balance Parameter configuration error Equipment parallel failure Short circuit ...

Page 41: ...ontact the dealer in time 5 2 Battery troubleshooting Failures Reasons Solving methods No response when press the start button One button start wire is damaged or poorly installed Open the side door close the POWER button on each battery module check the turned on status Contact with the supplier Short discharge time Low battery power Keep the product charged for more than 4 hours until fully char...

Page 42: ...capacitance value is larger Battery protection can be restored automatically The inverter cannot start Battery voltage is too low or SOC is lower than shutdown protection value After starting the inverter through the grid charge the battery The battery cannot be charged through the grid No Grid Allowed Charging is selected in the Battery Setting interface or Grid Charging Allowed is not selected i...

Page 43: ... module and inverter 2 Restart inverter 3 Seek help from us if cannot go back to normal state F24 DC insulation impedance failure PV isolation resistance is too low 1 Check the connection of PV panels and inverter is firmly and correctly 2 Check whether the PE cable of inverter is connected to ground 3 Seek help from us if cannot go back to normal state F26 The DC busbar is unbalanced 1 Please wai...

Page 44: ...m us if cannot go back to normal state F58 BMS Communication Fault 1 Check whether Battery communication cable is connected 2 Reconnect the communication cable 3 Seek help from us if cannot go back to normal state F64 Heat sink high temperature failure Heat sink temperature is too high 1 Check whether the work environment temperature is too high 2 Turn off the inverter for 10mins and restart 3 See...

Page 45: ... module is individually packaged and the outer packaging box should be checked that it is received intact without damage Transportation must comply with UN3481 s dangerous goods transportation and local laws and regulations The system is heavy and must use the mechanical handling Transportation temperature 10 40 The equipment and packaging cannot be sprayed so it cannot be transported in the open ...

Page 46: ...ltage range 125V 425V Starting voltage 150V PV input current 11A 11A MPPT quantity 2 AC output Rated output power 5000W Maximum output power 5500W Rated output current 21 7A Maximum output current 25A Bypass current 35A The output voltage 230Vac Single phase Output frequency 50Hz Power factor 0 8 leading to 0 8 lagging Current harmonics THD 3 Certifications and Standards Inverter VDE0126 AS4777 IE...

Page 47: ...6 47 Structure size W H D 510mm 1130mm 290mm Battery cabinet 680 420 233mm Inverter Weight 140kg Battery cabinet 32kg Inverter Environment humidity 95 RH No condensation Altitude 2000m Protection class IP55 Battery cabinet IP65 Inverter ...

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