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OM-LKT-45G          15

Maintenance

4.   jacket Filling 

 

The jacket was charged at the factory with the proper amount of treated 

water. You may need to restore this water because it was lost as steam during 

venting.  Every day, before you turn on the unit, make sure the water level is 

approximately in the center of the water level sight glass (See Photo 10-2 on 

page 10).

a.   If you are replacing water lost as steam, use distilled water.  

do not use 

tap water.  

If you are replacing treated water that was drained from the 

jacket, contact LoLo Service Support at 877-246-5656. 

b.   Allow the kettle to cool completely. Remove the pipe plug from the jacket 

fill assembly. 

c. 

Open the gate valve and pour in the distilled. 

TIP

: Using a funnel will help 

you in this process. Hold the pressure relief valve open while you pour, to 

let air escape from the jacket. 

 

 

NOTE

: The low water light (red indicator lamp) comes on when the level 

drops below the minimum line on the sight glass.  Refill with distilled water 

until the level returns to between the MIN and MAX marks on the water 

sight glass.

d.  Close the gate valve and replace the pipe plug.

e.   Air that gets into the jacket during the filling operation must be removed, 

because it will make heating less efficient.  Follow the procedure in 

Jacket Vacuum - Removing Air From Jacket to restore a negative pressure 

(vacuum) reading.

 

ImPORTANT

: If most or all of the jacket water is lost due to a leak, contact 

LoLo at 877-246-5656 or your LoLo authorized service provider. The 

source of the leak will need to be determined and repaired; and the kettle 

jacket refilled with chemically treated water.

5.   lubricate Tilt mechanism

 

The gear housing has fittings for lubrication of moving parts. The gears do 

not run in oil, so periodic lubrication with grease is necessary. Frequency of 

lubrication depends on operating conditions, but

 it should be done at least 

once every six months.

a.   Use a #2 grade LGI lithium grease to add grease through Zerk fittings on 

gear housing until it flows out of the bearings around the trunnion shaft.

b.  Place liberal amounts of grease on the gear to cover the arc that is in 

contact with the worm gear.

c. 

Keep the inside of the control console clean and dry.

Photo 15-1

Make sure that the open end of 

the elbow on the pressure relief valve

is directed downward.

     

KEEP gREASE AwAY FROm ElECTRICAl 
PARTS lOCATEd NEAR ThE gEARS.

   

TO AvOId INjURY, REAd ANd FOllOw 
All PRECAUTIONS STATEd ON ThE 
lAbEl OF ThE wATER TREATmENT 
COmPOUNd.

Photo 15-2

Add grease through Zerk fittings.

Photo 15-3

Liberally grease the large gear segment 

where it contacts the worm gear.

Summary of Contents for LKT-45G

Page 1: ...nce instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt and to determ...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER CAUTION TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which could result in minor or moderate injury or product or property damage NOTICE This symbol r...

Page 4: ...ams 19 24 Electrical Schematic 25 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 The National Fuel Gas Code NSF INTER...

Page 5: ...se the controls Four stainless steel tubular legs support the unit Bullet or optional flanged feet on each of the legs can be adjusted to level the kettle The kettle is charged at the factory with che...

Page 6: ...contain large staples Wear gloves and protective eyewear when opening moving and disposing of shipping containers Uncrating 1 Cut strapping or banding that closes the top of the cardboard shipping ca...

Page 7: ...6 152 mm in rear from gas flue Kettle Positioning Component Assembly 1 Position Level the Kettle Obtain sufficient help or use material handling equipment to lift the kettle and position it on a floor...

Page 8: ...closed off with a gas cock before the unit was shipped from the factory IMPORTANT Free external gas lines of lint dirt metal chips sealant grease oil and other contaminants before you connect the lin...

Page 9: ...1 Remove any literature and packing materials from inside of the unit 2 Confirm that the tilting mechanism is operating properly by tilting the kettle through its full range Then return the kettle to...

Page 10: ...elow 0 see Jacket Vacuum in the Maintenance section of this manual 3 If closed open main supply gas valve handle in line with the pipe 4 Turn the POWER switch to ON For 90 seconds or until it succeeds...

Page 11: ...se caution and wear hand and arm protection to avoid burns from splashing hot liquids and contact with hot pans and containers 5 If you want to restrict the flow of food solids during transfer you wil...

Page 12: ...th an integrated perforated strainer positioned at the front This strainer can be used to pour off water grease stock or other liquids while retaining food solids within the kettle To use the cover st...

Page 13: ...use a brush sponge cloth plastic or rubber scraper or plastic wool along with the cleaning solution To reduce effort required let the detergent solution sit in the kettle for a few minutes and soak in...

Page 14: ...ir in the jacket Air in the jacket slows kettle heating and can prevent the kettle from reaching operating temperature To remove air a Start the kettle See the Operation section b IMPORTANT Make sure...

Page 15: ...e it will make heating less efficient Follow the procedure in Jacket Vacuum Removing Air From Jacket to restore a negative pressure vacuum reading IMPORTANT If most or all of the jacket water is lost...

Page 16: ...wired in series In most cases a faulty component may be isolated with a jumper wire to verify that the component is faulty If this determination is made contact a LoLo Authorized Service Agency for a...

Page 17: ...ion c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Safety Valve pops open User a For air in the jacket See Jacket...

Page 18: ...MV If 24VAC is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 c Electrical connections for main valve to terminals to assure that they are securely atta...

Page 19: ...ION 156668 32 KNOB BLACK W 10 32 004112 ITEM NO QTY PART NO DESCRIPTION 1 1 156527 TILTING 45 GAL GAS KETTLE SHELL ASSY 2 1 156099 KETTLE BODY ASSY TILTING 25 PSIG 304 INTERIOR LKT 45G 3 1 097007 PIPI...

Page 20: ...D 1 9 006027 SCREW HEX HD CAP 3 8 16 X 2 50 2 10 074210 GREASE 02 OZ 11 073282 LOCTITE 242 ANTI VIBRATION 02 OZ 2 1 3 4 5 6 8 9 NOTE ITEMS 10 AND 11 ARE NOT SHOWN 7 Parts List Diagram Tilting Mechanis...

Page 21: ...AMMOND 1 6 011146 PLUG PIPE 1 2 NPT 1 7 156046 VALVE SAFETY 25 PSI 1 8 096905 ELBOW 1 2 NPT 90 DEG STREET 1 9 078938 PIPE DOPE 1 OZ 4 2 5 3 2 5 4 2 1 3 7 8 6 Item no Description Part number 1 TEE 1 2...

Page 22: ...CREW HEX HEAD CAP 1 4 Parts List Diagram Operating Controls Item no Description Part number 1 HONEYWELL IGNITION 085153 2 LIGHT INDICATOR RED 24V 116383 3 LIGHT INDICATOR AMBER 116384 4 KNOB TIMER 156...

Page 23: ...ANSFORMER 120VAC PRI 24VAC SEC 1 14 005056 SCREW ROUND HEAD 8 32 1 1 4 1 15 071256 NUT HEXHEAD KEPS 10 32 2 Parts List Diagram Electrical Panel ITEM NO 1 Item no Description Part number 1 ASSEMBLY PAN...

Page 24: ...156674 1 2 SS GAS TUBING 20 1 012733 SPACER 21 8 078546 SCREW HEX HEAD CAP 1 4 20 x 5 8 Parts List Diagram Gas Heating System Item no Description Part number 1 VALVE GAS 123815 2 FITTING COMPRESSION 9...

Page 25: ...OM LKT 45G 25 Electrical Schematic...

Page 26: ...PART NUMBER 156679 Rev B 08 13 5925 I 55 South Byram MS 39272 877 2GO LOLO 877 246 5656 Fax 877 504 4073 www getLoLo com 2013 LoLo Commercial Foodservice Equipment All Rights Reserved...

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