LoLo LKT-45G Operator'S Manual Download Page 13

OM-LKT-45G          13

Cleaning

    

KEEP wATER ANd SOlUTIONS OUT OF 
CONTROlS ANd ElECTRICAl EQUIPmENT.  
dO NOT USE A hIgh PRESSURE hOSE TO 
ClEAN ThE CONTROl CONSOlE, ElECTRICAl 
CONNECTIONS, ETC. 

    

NEvER lEAvE A ChlORINE SANITIZER IN 
CONTACT wITh STAINlESS STEEl SURFACES 
FOR lONgER ThAN 30 mINUTES.  lONgER 
CONTACT CAN CAUSE CORROSION. 
 
NOTE: 

Do not mix parts of different draw-off 

assemblies during washing.  The parts are not 
always interchangeable.

    

mOST ClEANERS ARE hARmFUl TO ThE SKIN, 
EYES, mUCOUS mEmbRANES ANd ClOThINg. 
PRECAUTIONS ShOUld bE TAKEN TO wEAR 
RUbbER glOvES, gOgglES OR FACE ShIEld 
ANd PROTECTIvE ClOThINg. CAREFUllY 
REAd ThE wARNINgS ANd FOllOw lAbEl 
dIRECTIONS.

SUggESTEd ClEANINg SUPPlIES

1.   A high quality detergent and sanitizer, or a combination cleaning-  

 

sanitizing agent.

2.   Kettle brushes in good condition.

3.  Spray Degreaser (PN 156704) or equivalent.

4.  De-limer/De-scaler (PN 156707) or equivalent.

5.   A high quality stainless steel cleaner.

PRECAUTIONS

 

Before any cleaning operation, shut off the kettle by turning the power switch and 

thermostat dial to “OFF”; and shut off electric power to the unit at a remote switch, 

such as the circuit breaker. 

ClEANINg PROCEdURES

1.   Clean food contact surfaces as soon as possible after use, preferably while the 

kettle is still warm.  If the unit is in continuous use, clean and sanitize inside and 

outside at least once every 12 hours. 

2.   Scrape and flush out large amounts of food residue. Be careful not to scratch the 

kettle with metal implements. Close the draw-off. 

3.   Prepare a solution of the detergent/cleaning compound as instructed by the sup-

plier. Clean the unit thoroughly. A cloth moistened with cleaning solution can be 

used to clean controls, their enclosures, electrical conduit, etc. 

4.   Rinse the kettle thoroughly with hot water, then drain completely. 

5.  As part of the daily cleaning program, clean soiled external surfaces.  Remember 

to check the sides of the unit and control housing.

6.   To remove burned-on foods, use a brush, sponge, cloth, plastic or rubber scraper, 

or plastic wool, along with the cleaning solution. To reduce effort required, let the 

detergent solution sit in the kettle for a few minutes and soak into the residue.  

 

ImPORTANT

: Do NOT use abrasive materials or metal tools that might scratch 

the surface.  Scratches make the surface harder to clean and provide places for 

bacteria to grow.  Do not use steel wool, which will leave particles in the surface 

and cause eventual corrosion and pitting. 

7.   The outside of the unit can be cleaned with a warm water (100°F or less) spray.

 

do not use a high pressure spray. 

The outside of the unit may be polished with 

a stainless steel cleaner such as “Zepper” from Zep Manufacturing Co.

8.   When the equipment needs to be sanitized, use a sanitizing solution equivalent 

to one that supplies 200 parts per million chlorine.  Obtain advice on the best 

sanitizing agent from your supplier of sanitizing products. Following the suppli-

ers instructions, apply the sanitizing agent after the unit has been cleaned and 

drained.  Rinse off the sanitizer thoroughly. 

 

NOTE

: It is recommended that the unit be sanitized just before use. 

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

Photo 15-1

Use a brush, sponge, cloth, plastic or 
rubber scraper, or plastic wool to clean.

Photo 15-2

Don’t use metal implements
or steel wool when cleaning.

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

OM-TD

11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

Summary of Contents for LKT-45G

Page 1: ...nce instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt and to determ...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER CAUTION TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which could result in minor or moderate injury or product or property damage NOTICE This symbol r...

Page 4: ...ams 19 24 Electrical Schematic 25 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 The National Fuel Gas Code NSF INTER...

Page 5: ...se the controls Four stainless steel tubular legs support the unit Bullet or optional flanged feet on each of the legs can be adjusted to level the kettle The kettle is charged at the factory with che...

Page 6: ...contain large staples Wear gloves and protective eyewear when opening moving and disposing of shipping containers Uncrating 1 Cut strapping or banding that closes the top of the cardboard shipping ca...

Page 7: ...6 152 mm in rear from gas flue Kettle Positioning Component Assembly 1 Position Level the Kettle Obtain sufficient help or use material handling equipment to lift the kettle and position it on a floor...

Page 8: ...closed off with a gas cock before the unit was shipped from the factory IMPORTANT Free external gas lines of lint dirt metal chips sealant grease oil and other contaminants before you connect the lin...

Page 9: ...1 Remove any literature and packing materials from inside of the unit 2 Confirm that the tilting mechanism is operating properly by tilting the kettle through its full range Then return the kettle to...

Page 10: ...elow 0 see Jacket Vacuum in the Maintenance section of this manual 3 If closed open main supply gas valve handle in line with the pipe 4 Turn the POWER switch to ON For 90 seconds or until it succeeds...

Page 11: ...se caution and wear hand and arm protection to avoid burns from splashing hot liquids and contact with hot pans and containers 5 If you want to restrict the flow of food solids during transfer you wil...

Page 12: ...th an integrated perforated strainer positioned at the front This strainer can be used to pour off water grease stock or other liquids while retaining food solids within the kettle To use the cover st...

Page 13: ...use a brush sponge cloth plastic or rubber scraper or plastic wool along with the cleaning solution To reduce effort required let the detergent solution sit in the kettle for a few minutes and soak in...

Page 14: ...ir in the jacket Air in the jacket slows kettle heating and can prevent the kettle from reaching operating temperature To remove air a Start the kettle See the Operation section b IMPORTANT Make sure...

Page 15: ...e it will make heating less efficient Follow the procedure in Jacket Vacuum Removing Air From Jacket to restore a negative pressure vacuum reading IMPORTANT If most or all of the jacket water is lost...

Page 16: ...wired in series In most cases a faulty component may be isolated with a jumper wire to verify that the component is faulty If this determination is made contact a LoLo Authorized Service Agency for a...

Page 17: ...ion c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Safety Valve pops open User a For air in the jacket See Jacket...

Page 18: ...MV If 24VAC is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 c Electrical connections for main valve to terminals to assure that they are securely atta...

Page 19: ...ION 156668 32 KNOB BLACK W 10 32 004112 ITEM NO QTY PART NO DESCRIPTION 1 1 156527 TILTING 45 GAL GAS KETTLE SHELL ASSY 2 1 156099 KETTLE BODY ASSY TILTING 25 PSIG 304 INTERIOR LKT 45G 3 1 097007 PIPI...

Page 20: ...D 1 9 006027 SCREW HEX HD CAP 3 8 16 X 2 50 2 10 074210 GREASE 02 OZ 11 073282 LOCTITE 242 ANTI VIBRATION 02 OZ 2 1 3 4 5 6 8 9 NOTE ITEMS 10 AND 11 ARE NOT SHOWN 7 Parts List Diagram Tilting Mechanis...

Page 21: ...AMMOND 1 6 011146 PLUG PIPE 1 2 NPT 1 7 156046 VALVE SAFETY 25 PSI 1 8 096905 ELBOW 1 2 NPT 90 DEG STREET 1 9 078938 PIPE DOPE 1 OZ 4 2 5 3 2 5 4 2 1 3 7 8 6 Item no Description Part number 1 TEE 1 2...

Page 22: ...CREW HEX HEAD CAP 1 4 Parts List Diagram Operating Controls Item no Description Part number 1 HONEYWELL IGNITION 085153 2 LIGHT INDICATOR RED 24V 116383 3 LIGHT INDICATOR AMBER 116384 4 KNOB TIMER 156...

Page 23: ...ANSFORMER 120VAC PRI 24VAC SEC 1 14 005056 SCREW ROUND HEAD 8 32 1 1 4 1 15 071256 NUT HEXHEAD KEPS 10 32 2 Parts List Diagram Electrical Panel ITEM NO 1 Item no Description Part number 1 ASSEMBLY PAN...

Page 24: ...156674 1 2 SS GAS TUBING 20 1 012733 SPACER 21 8 078546 SCREW HEX HEAD CAP 1 4 20 x 5 8 Parts List Diagram Gas Heating System Item no Description Part number 1 VALVE GAS 123815 2 FITTING COMPRESSION 9...

Page 25: ...OM LKT 45G 25 Electrical Schematic...

Page 26: ...PART NUMBER 156679 Rev B 08 13 5925 I 55 South Byram MS 39272 877 2GO LOLO 877 246 5656 Fax 877 504 4073 www getLoLo com 2013 LoLo Commercial Foodservice Equipment All Rights Reserved...

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