background image

14 

OM-LKT-45G

Cleaning

9.   If there is difficulty removing mineral deposits or a film left by hard water or food 

residues, use a de-liming agent such as LoLo De-limer De-Scaler (Part Number 

156707),  Lime- Away from ECOLAB or an equivalent, following manufacturer 

directions. Rinse and drain the unit thoroughly before use. 

10.   If cleaning problems persist, contact your cleaning product supplier for assistance. 

The supplier has a trained technical staff with laboratory facilities to serve you.

CAUTION

Maintenance

NOTE:  

Contact a LoLo Authorized Service Representative when repairs are required.

Periodic inspection and regular maintenance will minimize equipment down time and 

increase the efficiency of operation. The following should be checked: 

1.    general maintenance

 

a.   Keep the primary burner gas jet air inlets free of dust and lint.

 

 

b. 

The pilot flame should be blue. It should envelop about 1/2 inch (12 mm) of  

 

the flame sensor tip.

 

 

c. 

Keep electrical wiring and connections in good condition.

2.    jacket vacuum - Removing Air From jacket (by Operator) 

 

Every day, while the kettle is cold, check the pressure/vacuum gauge.  A    

positive reading or a negative reading between zero and 20” of vacuum on the  

pressure/vacuum gauge indicates excess air in the jacket.  Air in the jacket   

slows kettle heating and can prevent the kettle from reaching operating  

 

temperature.  To remove air: 

a.   Start the kettle. (See the Operation section). 

b.  

ImPORTANT

: Make sure the elbow on the outlet of the pressure relief valve is 

turned so that escaping steam is directed down toward the floor.  Be sure and 

follow the instructions on the attached pressure relief valve tag. 

c.   When the pressure/vacuum gauge reaches a positive (above zero) pressure 

reading of 5 PSI, release trapped air by lifting the pressure relief valve ring for 

about one second.  Repeat this step, then let the valve ring snap closed, so 

the valve will seat properly and not leak.

3.   Test Pressure Relief valve (by Operator) 

 

At least twice a month, test the pressure relief valve.  Test the valve with the 

kettle operating at 5 PSI (.35 bar), by pulling the test ring for at least five 

seconds.  Then release the ring and permit the valve to snap shut.  If the ring 

does not activate, if there is no discharge or if the valve leaks, stop using the 

kettle immediately and contact an Authorized Service Representative. 

     

AvOId ANY EXPOSURE TO ThE STEAm blOwINg 
OUT OF ThE PRESSURE RElIEF vAlvE.  SEvERE 
bURNS CAN RESUlT ON EXPOSEd SKIN. 

FAIlURE TO ChECK PRESSURE RElIEF vAlvE 
OPERATION PERIOdICAllY COUld RESUlT 
IN PERSONAl INjURY ANd/OR dAmAgE TO 
EQUIPmENT. 

Photo 14-1

The pressure gauge should show a 

vacuum of -20 to -30 inches when

the kettle is cold. 

Summary of Contents for LKT-45G

Page 1: ...nce instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt and to determ...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER CAUTION TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which could result in minor or moderate injury or product or property damage NOTICE This symbol r...

Page 4: ...ams 19 24 Electrical Schematic 25 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 The National Fuel Gas Code NSF INTER...

Page 5: ...se the controls Four stainless steel tubular legs support the unit Bullet or optional flanged feet on each of the legs can be adjusted to level the kettle The kettle is charged at the factory with che...

Page 6: ...contain large staples Wear gloves and protective eyewear when opening moving and disposing of shipping containers Uncrating 1 Cut strapping or banding that closes the top of the cardboard shipping ca...

Page 7: ...6 152 mm in rear from gas flue Kettle Positioning Component Assembly 1 Position Level the Kettle Obtain sufficient help or use material handling equipment to lift the kettle and position it on a floor...

Page 8: ...closed off with a gas cock before the unit was shipped from the factory IMPORTANT Free external gas lines of lint dirt metal chips sealant grease oil and other contaminants before you connect the lin...

Page 9: ...1 Remove any literature and packing materials from inside of the unit 2 Confirm that the tilting mechanism is operating properly by tilting the kettle through its full range Then return the kettle to...

Page 10: ...elow 0 see Jacket Vacuum in the Maintenance section of this manual 3 If closed open main supply gas valve handle in line with the pipe 4 Turn the POWER switch to ON For 90 seconds or until it succeeds...

Page 11: ...se caution and wear hand and arm protection to avoid burns from splashing hot liquids and contact with hot pans and containers 5 If you want to restrict the flow of food solids during transfer you wil...

Page 12: ...th an integrated perforated strainer positioned at the front This strainer can be used to pour off water grease stock or other liquids while retaining food solids within the kettle To use the cover st...

Page 13: ...use a brush sponge cloth plastic or rubber scraper or plastic wool along with the cleaning solution To reduce effort required let the detergent solution sit in the kettle for a few minutes and soak in...

Page 14: ...ir in the jacket Air in the jacket slows kettle heating and can prevent the kettle from reaching operating temperature To remove air a Start the kettle See the Operation section b IMPORTANT Make sure...

Page 15: ...e it will make heating less efficient Follow the procedure in Jacket Vacuum Removing Air From Jacket to restore a negative pressure vacuum reading IMPORTANT If most or all of the jacket water is lost...

Page 16: ...wired in series In most cases a faulty component may be isolated with a jumper wire to verify that the component is faulty If this determination is made contact a LoLo Authorized Service Agency for a...

Page 17: ...ion c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Safety Valve pops open User a For air in the jacket See Jacket...

Page 18: ...MV If 24VAC is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 c Electrical connections for main valve to terminals to assure that they are securely atta...

Page 19: ...ION 156668 32 KNOB BLACK W 10 32 004112 ITEM NO QTY PART NO DESCRIPTION 1 1 156527 TILTING 45 GAL GAS KETTLE SHELL ASSY 2 1 156099 KETTLE BODY ASSY TILTING 25 PSIG 304 INTERIOR LKT 45G 3 1 097007 PIPI...

Page 20: ...D 1 9 006027 SCREW HEX HD CAP 3 8 16 X 2 50 2 10 074210 GREASE 02 OZ 11 073282 LOCTITE 242 ANTI VIBRATION 02 OZ 2 1 3 4 5 6 8 9 NOTE ITEMS 10 AND 11 ARE NOT SHOWN 7 Parts List Diagram Tilting Mechanis...

Page 21: ...AMMOND 1 6 011146 PLUG PIPE 1 2 NPT 1 7 156046 VALVE SAFETY 25 PSI 1 8 096905 ELBOW 1 2 NPT 90 DEG STREET 1 9 078938 PIPE DOPE 1 OZ 4 2 5 3 2 5 4 2 1 3 7 8 6 Item no Description Part number 1 TEE 1 2...

Page 22: ...CREW HEX HEAD CAP 1 4 Parts List Diagram Operating Controls Item no Description Part number 1 HONEYWELL IGNITION 085153 2 LIGHT INDICATOR RED 24V 116383 3 LIGHT INDICATOR AMBER 116384 4 KNOB TIMER 156...

Page 23: ...ANSFORMER 120VAC PRI 24VAC SEC 1 14 005056 SCREW ROUND HEAD 8 32 1 1 4 1 15 071256 NUT HEXHEAD KEPS 10 32 2 Parts List Diagram Electrical Panel ITEM NO 1 Item no Description Part number 1 ASSEMBLY PAN...

Page 24: ...156674 1 2 SS GAS TUBING 20 1 012733 SPACER 21 8 078546 SCREW HEX HEAD CAP 1 4 20 x 5 8 Parts List Diagram Gas Heating System Item no Description Part number 1 VALVE GAS 123815 2 FITTING COMPRESSION 9...

Page 25: ...OM LKT 45G 25 Electrical Schematic...

Page 26: ...PART NUMBER 156679 Rev B 08 13 5925 I 55 South Byram MS 39272 877 2GO LOLO 877 246 5656 Fax 877 504 4073 www getLoLo com 2013 LoLo Commercial Foodservice Equipment All Rights Reserved...

Reviews: