LOHBERGER VARIOLINE AC 105 Operating Manual Download Page 16

Page 16

Prerequisites for effi cient combustion:

 

• suffi cient amount of combustible material 

 

• oxidising agent, mostly oxygen

 

• enough heat to reach the ignition temperature or to maintain the minimum 

temperature required for combustion

 

• the correct proportion of the combustible material to ambient air or to the 

reactive gas

The combustion process

The combustion process takes place in three stages:

1. Drying stage

In this stage all the moisture still in the wood is evaporated. This occurs at 
temperatures of approx. 100°C. During pre-ignition, the wood must be supplied 
with heat (using small pieces of fi rewood). When it dries, the fi rewood shrinks 
until cracks are formed which accelerate the drying process. 

2. Degasifi cation stage

After the drying process, with temperatures rising from 100° to approx. 300°C, 
the degasifi cation of the wood starts. High-energy, combustible gases, consis-
ting of various chemical components, are released (hydrocarbons). The burn-off 
of these volatile components, which account for about 80 % of the wood, is 
recognisable from the long yellow fl ames that shoot up from the wood. The real 
combustion process begins with the ignition of the gases that are produced 
at about 225°C (ignition temperature) and with the release of heat. For this to 
happen, enough oxygen must also be supplied. The fi nal stage of the combus-
tion is reached at about 300°C. Now the greatest amount of heat is released, 
with fl ame temperatures of up to 1100°C. 

3. Burn-out stage

After the volatile components have been burnt-off, the charcoal begins to burn 
and is degasifi ed at temperatures of about 500 to 800°C without forming soot. 
This process can be recognised by the short, translucent small fl ames. All three 
stages can occur at the same time from the inside to the outside of a piece of 
wood. 

Clean combustion

The fi rst prerequisite for keeping pollutant emissions as low as possible is that only 
dry wood is used. 
The heating-up phase, which produces signifi cant quantities of decomposition pro-
ducts, must be completed as fast as possible by using small pieces of kindling wood 
in order to reach the high temperatures quickly. 
Reducing the air supply during the degasifi cation stage has a detrimental effect as 
the wood degasifi cation continues even without further supply of air and without 
fl ames (smouldering). As a result large amounts of the substance of the wood can 
be expelled without generating heat and are released into the environment without 
having been being burnt-off or deposits such as tar and soot are formed on the walls 
of the combustion chamber and in the fl ue gas pipes. 
Even during the burn-off phase the air supply must not be restricted completely as 
this would create the hazard of carbon monoxide fumes. 
When continuing the heating process, make sure that not too much wood is added. 
The amount of wood should always match the heat requirements.  

JET

I

FIRE - FLAME CONVERGENCE PLATE 

The JET

I

FIRE Flame convergence plate, which serves as a cover for the com-

bustion chamber (Figure 30), in conjunction with the pre-heated secondary air 
supply through the fi rebox door, results in a higher combustion temperature 
and thus in a less polluting and more effective combustion. 

The fl ame convergence plate, like the stove itself, should be cleaned of com-
bustion residues from time to time. Make sure that the fl ame convergence plate 
is replaced in the correct position. 

combustible 

material

heat 

oxygen 

correct proportion

Figure 29

Figure 30

JETFIRE Flame 
convergence plate

Secondary air

Figure 31

Figure 32

Summary of Contents for VARIOLINE AC 105

Page 1: ...Issued 06 2016 OPERATING MANUAL with INSTALLATION INSTRUCTIONS GB VARIO LINE AQUA THERM COMBI AC 105...

Page 2: ...Outdoor air supply for combustion optional equipment 11 Examples of possible connections 11 9 Connection of the heating system 12 Heat output to water 12 Return flow temperature boost 12 Temperature...

Page 3: ...preparation DIN 4751 Part 2 Safety devices for heating systems with flow temperatures of up to 110 C 120 C in preparation open and closed water heating systems up to 349 kW 300000 kcal h with thermost...

Page 4: ...instructions regarding maintenance and cleaning in this operating manual Your chimney sweep will also be happy to clean the fireplace Only clean and properly adjusted appliances work efficiently 2 2...

Page 5: ...trolley Transport by means of carrying straps included in the delivery Remove the fuel drawer hotplate and transport securing devices hook the four carrying straps into the stove base Figure 4 Insert...

Page 6: ...12815 the Austrian standard NORM M 7550 the German industrial standards DIN 18882 DIN Plus BIMSCH as well as the special regulations concerning efficiency and pollutant emission applicable in Regensb...

Page 7: ...n Remove cooking plate s and slacken stove frame mounting screws 12 pi eces Figure 6 Correctly position stove frame retighten stove frame mounting screws 12 pieces Replace cooking plate s Base recess...

Page 8: ...nless steel 5 Sidewall 6 Control knob heating cooking operation 7 Thermometer 8 Fire door panel 9 Fire door handle stainless steel 10 Fire door viewing window extra charge 11 Control knob for primary...

Page 9: ...ing minimum distances from combustible building materials clearance to wall 20 cm clearance to ceiling 40 cm Figure 10 Figure 11 Figure 12 With fire protection unit retrofitted Gap in kitchen plinth t...

Page 10: ...pre fabricated components are preferable Assessment of the entire flue gas system according to DIN 4705 Parts 1 and 2 with shared flue systems according to Part 3 Connection stove chimney The flue pi...

Page 11: ...requirements for the operation Even with an outdoor air supply for combustion the requirements for the operation of an appliance independent of indoor air room sealed appliance are not fulfilled of an...

Page 12: ...ation and the calculation of the dimensions of the expansion tank must comply with DIN EN12828 and DIN EN13831 The expansion tank must be installed in rooms that are protected from frost For further d...

Page 13: ...of symbols 1 Installation package 1 Installation package 1 Installation package Integrated return flow temperature boost Integrated return flow temperature boost Integrated return flow temperature bo...

Page 14: ...his determines the rate of burning and therefore the heat output of the stove In position 0 the controller is closed no combustion air is supplied In posi tion 1 minimum air supply is provided select...

Page 15: ...be heat exchanger and the radiated losses to the room where the stove is installed via the cooking surface or the oven and consequently the heat output to the room are reduced COOKING OPERATION Figure...

Page 16: ...lames All three stages can occur at the same time from the inside to the outside of a piece of wood Clean combustion The first prerequisite for keeping pollutant emissions as low as possible is that o...

Page 17: ...ir to position 6 and fully open the slider for the secondary air Open the firebox door Turn the operation mode control to Cooking operation Put 2 small pieces of firewood onto the grate Place a piece...

Page 18: ...vered by warranty In any case this will lead to incomplete and inefficient combustion and subsequently to low efficiency with all appliances Cooking For cooking change the operating mode to cooking Co...

Page 19: ...iance components flue gas pipe cooking plate grate cleaning cover ash pan ensure they are correctly positioned and function as required and or that there are no leaks When positioning the cooking plat...

Page 20: ...ven If the appliance is overheated or if a gasket is damaged the inside of the glass viewing window of the oven may become fogged To clean it please proceed as follows Remove oven door as described an...

Page 21: ...velopment of unsightly spots on the cooking plate and the stove will keep its good appearance Take care that the expansion gaps of the steel cooking plate are always kept free of deposit build ups so...

Page 22: ...ave an abrasive effect on the shed around or have an abrasive effect on the shed around or have an abrasive effect on the glass ceramic surface This applies particularly to glass ceramic surface This...

Page 23: ...draught Have the stove plate aligned or replaced Seek the advice of your chimney sweep if necessary install a dam per Stove frame or stainless steel components discoloured Clean surfaces seek the advi...

Page 24: ...heat up Start up flap is open Close start up flap Incorrect chimney draught Contact your chimney sweep Output controller faulty Replace output controller Oven viewing glass becomes cloudy Stove overhe...

Page 25: ...0 3 cm Example Stove frame overhang front 0 cm flue pipe connection at the side 18 cm clearance installation wall to rear wall stove 6 cm 105 60 18 15 3 0 6 3 68 14 5 6 5 85 13 5 18 19 5 14 5 1 25 64...

Page 26: ...m position mm 100 250 Oven Width x height x depth mm 420 x 290 x 410 Cooking surface Width x depth mm 1008 x 507 Area m2 0 51 Ash drawer Stove litre 4 5 Fuel storage container Stove litre 34 5 Fuel co...

Page 27: ...ns REPAIRS We will carefully check your appliance and establish whether the warranty claim is justified If yes we will decide in which way the defect should be corrected In the event of a repair we wi...

Page 28: ...GMBH Landstra e 19 5231 Schalchen Austria Telephone 43 0 7742 5211 0 Telefax 43 0 7742 5211 109 of ce lohberger com www lohberger com Slight variations in colour due to printing process Subject to te...

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