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21

3N1

SYSTEM SETUP

System Setup

First Power Up

After completing the installation and safety checks for the Savio machine, power on the machine and both machine sides.

The following happens:

1.  The SCU starts up. 

 If not, check the SCU power connection.

2.  Within one minute, the LEDs of the SH of at least the first section show a running light.
3.  The SCU downloads the SE-Unit software to SE-Units that are connected. This takes some minutes. 

While downloading, the red LEDs of all SH blink simultaneously. 

Caution:

 During download, do not interrupt power!

Settings

Caution:

 Touch the touch screen with bare finders only. Do not use any object or tool to touch the screen. Do not push hard on 

the screen, nor hit it with a heavy or sharp object. Remove the protection foil of the SCU display (touch screen).
Next table lists the settings to be done. Enter the system or user password when it is requested. The system password is known 
by Savio and Loepfe installers only. The default user password is “123”. Save settings by pressing OK or 

.

Setting

Where?

Do what?

Date and 
Time

Setup

 menu > 

System 

Date / Time

Select the current date, set current time and select the time zone.

Number  
of spindles

Service

 menu > 

Machine 

Configuration

 > 

Side(s)

Enter the number of spinning units of each machine side. 

Note:

 After saving the settings, the picture in the 

Machine Overview

 page is adapted.

Number  
of piecers

Service

 menu > 

Machine 

Configuration

 > 

Side(s)

Enter the mumber of piecers. 

Note:

 3N1 can generate Q-reports per piecer.

Note:

 Other configuration settings are set in accordance with or by the customer.

System Test

Cable Test

Now all detector LEDs should show a running light, which indicates that they are addressed by the SCU.
Power off and check cabling if sections fail to scan. Power on. A download will be started for newly connected
SE-Units.

Q-Lock Test

1.  On the SCU, click Service, Diagnostics and open the Tests page.
2.  In Left, click Start forced locks and enter rotor number 1 and the last rotor number of the machine side.
3.  A Q-lock signal will start from spinning unit 1, left side. Both Q-detector LEDs will light up, and as a consequence, after ±8 

seconds, the red light of the corresponding spinning unit will be on (machine must be running).

4.  Write down the detector number if the order is wrong.
5.  The sequence stops at the last spinning unit of this same side.
6.  Same procedure for the right side.
7.  Correct cable errors.
8.  Repeat the Q-lock test until detector LEDs and stop lamps light up correctly.
9.  Reset the detector LEDs: click Setup, Production and then click Lot Change for the side/s under test.

Summary of Contents for YARNMASTER 3N1

Page 1: ...YARNMASTER 3N1 46376003en Fitting Instruction RIFA RS40...

Page 2: ......

Page 3: ...further company and product names are trading names or registered trademarks of the relative companies The content of this Operating Instruction is protected by cop yright All rights reserved No part...

Page 4: ...4 3N1 INHALTSVERZEICHNIS...

Page 5: ...11 Fitting of Sensors 12 Cabling of the Section Electronic SE 14 Connections to RIFA 15 Connections to PLC 15 Connections to Power Board 16 Earthing of SE Board 18 SE Address 19 Labeling of SE Board 1...

Page 6: ...3N1 Software 26 SCU Software Upgrade 26 Software for Section Electronic Q Board 28 Specifications 29...

Page 7: ...with all safety checks installation and service guidelines Switch off the power of the spinning machine before servicing The disconnection device of the SE UNIT 3N1 is locat ed inside in the SE UNIT 3...

Page 8: ...liance with the safety operating and mainte nance instructions contained in this Manual The use of spare parts non OEM parts conversion parts not supplied by us Unauthorized conversion and modificatio...

Page 9: ...A RS40 rotor spinning frames In this manual quality is abbreviated as Q foreigner fibre as FF and polypropylene as PP This manual has been written for software A700909 V8 08 Parts List LOEPFE Descript...

Page 10: ...h screen Keyboard and mouse connection via USB possible Microsoft Windows CE Connection 24V DC SELV 25 15 Max Current 4A Fuse 2xT3 15AL RS40 Up to 480 clearers can be connected Settings side RS40 1 se...

Page 11: ...eed Sensor LAN to Q Board The power supply must be installed by an electrician Cabling SCU Front Black Power Supply from machine 24V 30W Red Speed Sensor from RIFA Yellow LAN to SE Electronic Blue Gro...

Page 12: ...re the sensors and screw the mounting piece to the sensor Screw the sensing head into the existing hole of the bar and position it in the middle of the hole of the mounting piece It is necessary to do...

Page 13: ...NG OF SENSORS At least the measuring slit should be in the range of the press roller Picture If this is not so the metal bar with with screwed on sensor should be slided This should be done by the mil...

Page 14: ...RIFA Red Stop cable IF to connect the SAG Blue Ground from SE to machine ground For exact cabling see the following description Before starting with the cabling the sensors should be fitted View from...

Page 15: ...ons to PLC Connections COM0 COM1 0V OUT COM0 PLC Controller RIFA RIFA PLC 3N1 Stop cable A5008541 3N1 Stop cable A5008542 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16...

Page 16: ...16 3N1 CABLING OF THE SECTION ELECTRONIC SE Connections to Power Board 24V Power cable for SE 3N1 Power Board RIFA...

Page 17: ...NIC SE Q Board Connections Red Stop cable 1 Upper A5008541 2 Lower A5008542 White Power supply 24 V from Power Board RIFA Yellow LAN to SCU is splitted by each section see the following picture Blue G...

Page 18: ...crew must be screwed onto the Q Board at the upper left side as illustrated The earthing is assured by the machine ground The ground wire can simply be laid along the side panel Machine Ground Diagram...

Page 19: ...r As soon as the Q Boards are placed the attached stickers must be fixed This marking serves for a correct cabling and helps in case of exchange Blue SE Board number Yellow first and last rotor number...

Page 20: ...rd Cable from the sensor to the inside of the machine Use the support different types available Inside view of the backside of the rotor For sensor cable layings an orderly laying is necessary to avoi...

Page 21: ...chine Configuration Side s Enter the number of spinning units of each machine side Note After saving the settings the picture in the Machine Overview page is adapted Number of piecers Service menu Mac...

Page 22: ...H Replace SH Hardware QB lock 7 Maximum intensity signal F channel Machine is producing blended yarn SH defective Disable F channel of YM 3N1 Replace SH Hardware QB lock 8 Minimum intensity signal P c...

Page 23: ...plier Data Renata CR2477 Replacing battery The battery holder is polarity protected This mains if the batteries is placed reverse there is no risk of danger Replacement instruction Battery is placed w...

Page 24: ...8 5 5 5 6 5 6 6 6 7 80 7 5 5 7 PP 7 PP PP 7 PP PP 7 PP PP 7 PP PP 7 PP 7 PP 736 8 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 7...

Page 25: ...ware is automatically sent to the SE Board by the SCU Replacing a Detector Part number A905257100 basic A905257000 full 1 Lock the spinning unit 2 Disconnect the detector cable 3 Loosen the two nuts a...

Page 26: ...ere is one copy this temporarily to your hard disk or rename it but remove it from the memory stick Best Case take an empty USB stick 4 Copy the file Open End VX XX Build XXXXXX Upgrade exe to the mem...

Page 27: ...xt machine and repeat this procedure from step 6 Start a new lot No need to put in the settings again There is no downgrade possible Upgrade Procedure by Means of Changing the Compact Flash 1 Save all...

Page 28: ...machine 2 Switch off the Power of the SCU 3 Open the cover of the SCU 2 screws 4 Replace the old flash EPROM with then new one use a special gripper L Low for U23 left side H High for U24 right side...

Page 29: ...ts J48 J49 Type of output open collector number of outputs 2 x 12 outputs Max output current output 5mA Max output voltage if output is active Supply voltage Min output voltage if output is active Sup...

Page 30: ...Loepfe Brothers Ltd 8623 Wetzikon Switzerland Phone 41 43 488 11 11 Fax 41 43 488 11 00 info loepfe com www loepfe com Subject to technical modifications...

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