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2  

Maintenance schedule 

(continued)

7

Figure 2-1 

Condensate Trap

          

User’s Information Manual 

 WARNING

Have leaks fixed at once by a qualified 
service technician.  Failure to comply could 
result in severe personal injury, death, or 
substantial property damage.

2.  Read the boiler pressure/temperature gauge to make 
 

sure the system is pressurized.  Lift the relief valve 

 

top lever slightly, allowing water to relieve through 

 

the valve and discharge piping.

3.  If water flows freely, release the lever and allow the valve 
 

to seat.  Watch the end of the relief valve discharge pipe 

 

to ensure that the valve does not weep after the line has 

 

had time to drain.  If the valve weeps, lift the seat again to 

 

attempt to clean the valve seat.  If the valve continues to 

  weep afterwards, contact your qualified service 
 

technician to inspect the valve and system.

4.  If water does not flow from the valve when you lift the 
 

lever completely, the valve or discharge line may be 

 

blocked.  Immediately shut down the boiler, following 

 

the operating instructions on page 8 of this manual.  Call 

 

your qualified service technician to inspect the boiler and 

 system. 

Shut boiler down (unless boiler is used 

for Domestic Water)

1.  Follow “To Turn Off Gas to Appliance” on page 8 of this 
 manual.

2.  Do not drain the system unless exposure to freezing 
 

temperatures will occur.

3.  Do not drain the system if it is filled with an antifreeze 
 solution.

4.  DO NOT shut down boilers used for domestic water 
 

heating, they must operate year-round.

3.  Replace the front access door.

Test low water cutoff (if installed)

1.  If the system is equipped with a low water cutoff, test the 
 

low water cutoff periodically during the heating season, 

  following the low water cutoff manufacturer’s 
 instructions.

Reset button (low water cutoff)

1.  Testing the low water cutoff shuts the unit off.   Press the 
 

RESET button on the low water cutoff to turn the unit 

 back 

on.

Check boiler piping (gas and water)

1.  Remove the boiler front access door and perform a gas 
 

leak inspection per steps 1 through 7 of the Operating 

 

Instructions on page 8.  If gas odor or leak is detected, 

 

immediately shut down the boiler following the 

 

procedure on page 8.  Call a qualified service technician.

2.  Visually inspect for leaks around water piping. 

 

 

Also inspect the  circulators, relief valve, and fittings.  

 

Immediately call a qualified service technician to repair 

 any 

leaks.

Operate relief valve

1.  Before proceeding, verify that the relief valve outlet has 
 

been piped to a safe place of discharge, avoiding any 

 

possibility of scalding from hot water.

 WARNING

To avoid water damage or scalding due 
to valve operation, a metal discharge 
line must be connected to the relief 
valve outlet and run to a safe place of 
disposal.  This discharge line must be 
installed by a qualified heating installer or 
service technician in accordance with the 
instructions in the Power-fin Installation 
and Operation Manual.  The discharge 
line must be terminated so as to eliminate 
possibility of severe burns or property 
damage should the valve discharge.

Summary of Contents for Power-fin 1002

Page 1: ...er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the i...

Page 2: ...tially hazardous situation which if not avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to perso...

Page 3: ...er can cause internal corrosion in system components Leaks in boiler or piping must be repaired at once to prevent the need for makeup water Freeze protection fluids NEVER use automotive antifreeze Us...

Page 4: ...s Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building cons...

Page 5: ...nd flame sense electrodes sand off any deposits clean and reposition Check wiring and connections Perform start up checkout and performance verification per Section 9 Flame inspection stable uniform C...

Page 6: ...will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page 4 of this manual If any of these products are in the room from which...

Page 7: ...wn boilers used for domestic water heating they must operate year round 3 Replace the front access door Test low water cutoff if installed 1 If the system is equipped with a low water cutoff test the...

Page 8: ...call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety...

Page 9: ...e bottom right of the screen and displays both factory installed and field installed sensor including Outdoor Air Hot Water Temperature System Supply System Return Inlet Water Delta T Outlet Water Flu...

Page 10: ...10 Notes User s Information Manual...

Page 11: ...11 Notes User s Information Manual...

Page 12: ...reflects an update to the maintenance information for the service technician on page 5 Revision C PCP 3000028200 CN 500017830 reflects an update to the Home Screen information Revision D PCP 300003085...

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