Lochinvar Power-fin 1002 User'S Information Manual Download Page 5

2  

Maintenance schedule

5

 WARNING

Follow the maintenance procedures given throughout this manual.  Failure to perform the service and 
maintenance or follow the directions in this manual could result in damage to the boiler or system, resulting 
in severe personal injury, death, or substantial property damage.

Service technician

(see the Power-fin Service Manual)

General:

 

•  Address reported problems, if any

  • Inspect interior; clean and vacuum if 
  

necessary; 

 

• Clean condensate trap and fill with fresh 

  

water

 

 Check for leaks (water, gas, flue, 

  

condensate)

 

• Verify flue and air lines in good condition 

 

  and sealed tight

 

• Check system water pressure/system 

  

piping/expansion 

tank

 

• Check fill water meter

 

• Test boiler water.  When test indicates, 

   clean system water with approved 
 

  system restorer  following manufacturer’s 

  

information.

 

• Check control settings

 

•  Check ignition and flame sense    

 

  electrodes (sand off any deposits; clean 

  

and 

reposition)

 

• Check wiring and connections

 

 

  Perform start-up checkout and 

 

     performance verification per Section 9.

 

• Flame inspection (stable, uniform)

  • Check both flame signals (at least 10 
        microamps at high fire)
 

   Clean the heat exchanger

  • Test low water cutoff (reference the    

 

       Power-fin Service Manual). 

If combustion or performance 
indicate need:

 

 • Clean heat exchanger

 

 •

 Remove and clean burner using 

 

   compressed air only 

 

 • Clean the blower wheel 

ANNUAL START-UP

Owner maintenance

(see pages 6 - 7 for detailed instructions)

Daily

 

• Check boiler area

 

     Check pressure/temperature 

  

 

gauge

Monthly

 

• Check vent piping

 

• Check air piping

 

• Check air and vent termination 

  

screens

 

• Check relief valve

 

• Check condensate drain system

 

• Check building recirculation filter 

 

  (if filter required)

Every

6 months

    • Test low water cutoff

  

     •  Reset button (low water cutoff)

 
   • Check boiler piping (gas and 
      water) for leaks

    • Operate relief valve

End

of season 

months

 

•  Shut boiler down (unless boiler 

 

  used for domestic hot water)

          

User’s Information Manual 

Summary of Contents for Power-fin 1002

Page 1: ...er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the i...

Page 2: ...tially hazardous situation which if not avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to perso...

Page 3: ...er can cause internal corrosion in system components Leaks in boiler or piping must be repaired at once to prevent the need for makeup water Freeze protection fluids NEVER use automotive antifreeze Us...

Page 4: ...s Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building cons...

Page 5: ...nd flame sense electrodes sand off any deposits clean and reposition Check wiring and connections Perform start up checkout and performance verification per Section 9 Flame inspection stable uniform C...

Page 6: ...will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page 4 of this manual If any of these products are in the room from which...

Page 7: ...wn boilers used for domestic water heating they must operate year round 3 Replace the front access door Test low water cutoff if installed 1 If the system is equipped with a low water cutoff test the...

Page 8: ...call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety...

Page 9: ...e bottom right of the screen and displays both factory installed and field installed sensor including Outdoor Air Hot Water Temperature System Supply System Return Inlet Water Delta T Outlet Water Flu...

Page 10: ...10 Notes User s Information Manual...

Page 11: ...11 Notes User s Information Manual...

Page 12: ...reflects an update to the maintenance information for the service technician on page 5 Revision C PCP 3000028200 CN 500017830 reflects an update to the Home Screen information Revision D PCP 300003085...

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