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Table 1A 

First Stage Piping at High Pressure_10 PSI

DO NOT adjust or attempt to measure gas 

valve outlet pressure.   Attempting to alter 

or measure the gas valve outlet pressure 

could result in damage to the valve, causing 

potential severe personal injury, death, or 

substantial property damage.

WARNING

Check inlet gas supply

1  

Gas connections 

        

Dual Fuel Supplemental Manual

The Dual Fuel Crest is equipped with two 

(2) inlet gas connections.  Each connection 

must be checked to ensure proper operation.

 NOTICE

Table 1B 

Second Stage Piping at Low Pressure_1/2 PSI

 

10

20

30

40

50

60

70

80

90

100

125

150

1/2

2442 1885 1580 1382 1240 1133 1048

979

921

872

775

703

Pipe

3/4

4831 3812 3230 2842 2561 2346 2175 2035 1917 1816 1618 1470

Size

1

8531 6916 5939 5270 4776 4392 4083 3829 3614 3429 3063 2789

(I.D.)

1 1/4 16626 13771 11963 10691 9736 8987 8378 7872 7443 7074 6336 5779

1 1/2 23670 19957 17510 15749 14407 13341 12470 11740 11119 10581 9501 8682

2

42521 36514 32398 29359 27001 25104 23538 22216 21082 20097 18104 16580

Nominal Iron Pipe 

Size Inches

                                           

Length of pipe or tubing, feet

                                   Maximum Capacities of Pipe in KBTUH/Hr

Notice:  Capacities show n are for Natural Gas.  Please consult supplier for proper gas pipe sizing for propane.

 

10

20

30

40

50

60

70

80

90

100

125

150

1 1/4

2205 1496 1212 1039

913

834

771

724

677

630

567

511

Pipe

1 1/2

3307 2299 1858 1559 1417 1275 1181 1086 1023

976

866

787

Size

2

6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496

(I.D.)

2 1/2 10140 7046 5695 4778 4343 3908 3618 3329 3160 2991 2654 2412

3

17990 12510 10110 8481 7708 6936 6422 5908 5608 5309 4711 4281

4

36710 25520 20620 17300 15730 14150 13100 12050 11440 10830 9613 8736

Nominal Iron Pipe 

Size Inches

                                    Length of pipe or tubing, feet

                           Maximum Capacities of Pipe in KBTUH/Hr

Notice:  Capacities show n are for Natural Gas.  Please consult supplier for proper gas pipe sizing for propane.

Ensure that the high gas pressure regulator 

is at least 10 feet (3 m) upstream of the 

appliance.

 NOTICE

The gas inlet size has been designed to allow 

the minimum of 10 feet between the boiler 

and regulator and for a maximum pressure 

drop of 1

"

 w.c.

 NOTICE

The gas piping must be sized for the proper flow and length 

of pipe, to avoid excessive pressure drop.  Both the gas meter 

and the gas regulator must be properly sized for the total gas 

load.  
If you experience a pressure drop greater than 1 inch w.c.       

(249 Pa), the meter, regulator, or gas line is undersized or 

in need of service.  Perform the steps below when checking 

inlet gas supply:

1. 

Turn the main power switch to the “OFF” position.

2. 

Shut off gas supply at the manual gas valve in the gas 

piping to the appliance.

3. 

For Crest models 751-2001: Remove the 1/8

"

 pipe 

plug on the gas manifold before the gas valve, and 

install a suitable 1/8

"

 fitting (field supplied) for 

the manometer tubing. Place the tubing of the 

manometer over the tap once the 1/8

"

 fitting is 

installed as shown in FIG. 1-1, 1-2, 1-3, and 1-4. 

 

For Crest models 2501-6001: Remove the 1/8

"

 pipe 

plug on the large gas valve flange before the gas valve, 

and install a suitable 1/8

"

 fitting (field supplied) 

for the manometer tubing. Place the tubing of the 

manometer over the tap once the 1/8

"

 fitting is 

installed as shown in FIG. 1-1, 1-2, 1-3, and 1-4.

4. 

Slowly turn on the gas supply at the factory installed 

manual gas valve.

5. 

Turn the power switch to the “ON” position.

6. 

Adjust the temperature set point on the control 

panel of the SMART TOUCH control module to call 

for heat or utilize Service Mode, see page 10 of this 

manual.

7. 

Observe the gas supply pressure as the burner fires at 

100% of rated input. Percent of burner input will be 

displayed on the Modulation Screen.

8. 

Ensure inlet pressure is within specified range. 

Minimum and maximum gas supply pressures are 

specified  in this section of the manual.

9. 

If gas supply pressure is within normal range and no 

adjustments are needed, proceed on to Step 11.

Summary of Contents for CREST 102 Series

Page 1: ...ith the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Page 2: ...avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indic...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...re powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing gas to flow only if the gas valv...

Page 5: ...ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup...

Page 6: ...r proper gas pipe sizing for propane Ensure that the high gas pressure regulator is at least 10 feet 3 m upstream of the appliance NOTICE The gas inlet size has been designed to allow the minimum of 1...

Page 7: ...s used it must be a minimum of 10 feet 3 m from the Crest boiler It is very important that the gas line is properly purged by the gas supplier or utility company Failure to properly purge the lines or...

Page 8: ...less than 4 inches w c 99 kPa NATURAL or 8 inches w c 1 99 kPa PROPANE If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boile...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...elect Set Gas Valve 1 High 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range listed in Table 2A below CO levels should be less than 200 ppm for a prop...

Page 11: ...valve for the one in use Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 5 Turn the main power ON 6 Using the Touch Screen accept the appropriate personality ident...

Page 12: ...PTION RATE OUT BOILER PUMP OUT SENSOR SENSOR TANK SENSOR OUTDOOR SENSOR BMS IN PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD BAS BOARD INTEGRATED CONTROL GROUND X11 LCD DISPLAY BOX DEPICTS...

Page 13: ...R W BR L N GND 120V ON OFF SWITCH GND CAM SWITCH BK W PR T OR OR BL R BL G BLOWER R BK W T BK TRANSITION FLAME SENSE MAIN FLAME SENSE SPARK GENERATOR SPARK ROD FLUE DAMPER TRANSFORMER FLUE DAMPER TRA...

Page 14: ...SOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Ca...

Page 15: ...10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P BAS BOARD AS APPLICABLE L B R L B R R B W R O W R O P W L B K B K B Y...

Page 16: ...GE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipm...

Page 17: ...R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST...

Page 18: ...h local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipment wire as supplied with the appliance must be replaced it must be replaced...

Page 19: ...X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST SWITCH LWCO PROBE R O R O LWCO RESET X6 5 R B X13 1 BLOCK...

Page 20: ...the Check Flame and Combustion Section on page 10 along with updates to the wiring and ladder diagrams Revision F PCP 3000033824 CN 500022616 reflects an update to the ratings table Revision G PCP 300...

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