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8

        

Dual Fuel Supplemental Manual

2  

Start-up   

Final checks before starting the boiler

q

  Read the Crest Service Manual to familiarize yourself 

with SMART TOUCH control module operation.  Read 

this manual, page 9 for proper steps to start boiler.

q

  Verify the boiler and system are full of water and all 

system components are correctly set for operation.

q

  Verify the preparation procedures of Section 9 of the 

Crest Installation and Operation Manual have been 

completed.

q

  Verify electrical connections are correct and securely 

attached.

q

  Inspect vent piping and air piping for signs of deterioration 

from corrosion, physical damage or sagging.  Verify air 

piping and vent piping are intact and correctly installed 

per this manual.

Start the boiler

1.  Read and follow the Operating instructions in FIG. 2-1, 

page 9.

If boiler does not start correctly

1.  Check for loose connections, blown fuse or service switch 

off?

2.  Is external limit control (if used) open?  Is boiler water 

temperature above 200°F (93°C)?

3.  Is the boiler receiving a call for heat?

4.  Is gas turned on at meter and boiler?

5.  Is incoming gas pressure less than 4 inches w.c. (.99 kPa) 

(NATURAL) or 8 inches w.c. (1.99 kPa) (PROPANE)?

If none of the above corrects the problem, refer to the 

Troubleshooting Section of the Crest Service Manual.

Check system and boiler

q

 

Check water piping

1.  Check system piping for leaks.  If found, shut down the 

boiler and repair immediately.  (See WARNINGS in 

the Crest Installation and Operation Manual (startup) 

regarding failure to repair leaks.)

2.  Vent any remaining air from the system using manual 

vents.  Air in the system will interfere with circulation 

and cause heat distribution problems and noise.

q

 

Check vent piping and air piping

1.  Check for gastight seal at every connection, seam of air 

piping, and vent piping.

Venting system must be sealed gastight 

to prevent flue gas spillage and carbon 

monoxide emissions, which will result in 

severe personal injury or death.

q

 

Check gas piping

1.  Check around the boiler for gas odor following the 

procedure in the Crest Installation and Operation 

Manual (connecting gas supply piping).

If you discover evidence of any gas leak, 

shut down the boiler at once.  Find the 

leak source with a bubble test and repair 

immediately.  Do not start the boiler again 

until corrected.  Failure to comply could 

result in severe personal injury, death, or 

substantial property damage.

WARNING

WARNING

Summary of Contents for CREST 102 Series

Page 1: ...ith the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Page 2: ...avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indic...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...re powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing gas to flow only if the gas valv...

Page 5: ...ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup...

Page 6: ...r proper gas pipe sizing for propane Ensure that the high gas pressure regulator is at least 10 feet 3 m upstream of the appliance NOTICE The gas inlet size has been designed to allow the minimum of 1...

Page 7: ...s used it must be a minimum of 10 feet 3 m from the Crest boiler It is very important that the gas line is properly purged by the gas supplier or utility company Failure to properly purge the lines or...

Page 8: ...less than 4 inches w c 99 kPa NATURAL or 8 inches w c 1 99 kPa PROPANE If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boile...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...elect Set Gas Valve 1 High 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range listed in Table 2A below CO levels should be less than 200 ppm for a prop...

Page 11: ...valve for the one in use Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 5 Turn the main power ON 6 Using the Touch Screen accept the appropriate personality ident...

Page 12: ...PTION RATE OUT BOILER PUMP OUT SENSOR SENSOR TANK SENSOR OUTDOOR SENSOR BMS IN PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD BAS BOARD INTEGRATED CONTROL GROUND X11 LCD DISPLAY BOX DEPICTS...

Page 13: ...R W BR L N GND 120V ON OFF SWITCH GND CAM SWITCH BK W PR T OR OR BL R BL G BLOWER R BK W T BK TRANSITION FLAME SENSE MAIN FLAME SENSE SPARK GENERATOR SPARK ROD FLUE DAMPER TRANSFORMER FLUE DAMPER TRA...

Page 14: ...SOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Ca...

Page 15: ...10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P BAS BOARD AS APPLICABLE L B R L B R R B W R O W R O P W L B K B K B Y...

Page 16: ...GE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipm...

Page 17: ...R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST...

Page 18: ...h local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipment wire as supplied with the appliance must be replaced it must be replaced...

Page 19: ...X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST SWITCH LWCO PROBE R O R O LWCO RESET X6 5 R B X13 1 BLOCK...

Page 20: ...the Check Flame and Combustion Section on page 10 along with updates to the wiring and ladder diagrams Revision F PCP 3000033824 CN 500022616 reflects an update to the ratings table Revision G PCP 300...

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