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10

        

Dual Fuel Supplemental Manual

2  

Start-up   

Dual fuel switching instructions

1.  Turn the main power off to the boiler by placing the “On/

Off” switch in the OFF position (FIG. 2-2).

2.  Using the fuel selector switch (FIG. 2-2), select the desired 

fuel.

Figure 2-2

 Fuel Selector Switch 

IMG00063

NATURAL

PROPANE

DETAIL

FUEL SELECTION

SWITCH

NATURAL PERSONALITY I.D.

PROPANE PERSONALITY I.D.

MAIN POWER

SWITCH

DIR #2000508194

Check flame and combustion

1.  Turn the main power off to the boiler by placing the 

“On/Off” switch in the OFF position.

2.  Remove the fitting from the flue collector.  

Note:

  

Combustion measurements will be made at this point.

3.  Insert the probe from a combustion analyzer into the 

hole left by the removal of the fitting.

4.  Turn the main power on to the boiler by placing the 

“On/Off” switch in the ON position.

5.  Navigate to the Setup Screen from the Home Screen 

by pressing the SETUP button along the left side of the 

screen.  Enter the installer password.

6.  Select the Service Maintenance Screen.  The tabs will 

scroll (up and down) to reveal more options.  

  On the Service Maintenance Screen place heater into 

Service Mode by selecting the START button, then 

select 

Set Gas Valve 1 - High

.    

7.  Once the boiler has modulated up to rate, measure the 

combustion.  The values should be in the range listed 

in Table 2A below.  CO levels should be less than 200 

ppm for a properly installed unit.  If the combustion is 

not within range reference the 

Troubleshooting

 Section 

in the Crest Service Manual for possible causes and 

corrective actions.   

Table 2A

 Flue Products Chart

8.   Once the heater analysis is complete, test the safety shutoff 

device by turning the manual shutoff valve to the OFF 

position and ensuring the heater shuts down and registers an 

alarm.  Open the manual shutoff valve and reset the control. 

9.  Turn the main power off to the boiler and replace the  

 fitting into the flue pipe connection.

10.  Place the boiler back into normal operation.

You must replace the fitting to prevent flue 

gas spillage into the room.  Failure to comply 

could result in severe personal injury, death, 

or substantial property damage.

WARNING

Flue Products

Natural Gas

Units

751-2001

2501-6001

Gas Valve

CO2 (%)

O2 (%)

CO2 (%)

O2 (%)

Valve 1 High

9.2

4.6

9.2

4.6

Valve 1 Low

9.0

4.9

8.5

5.7

Valve 2 High

9.3

4.4

9.5

4.2

Valve 2 Low

8.7

5.5

8.8

5.4

  Propane

Units

751-2001

2501-6001

Gas Valve

CO2 (%

O2 (%)

CO2 (%

O2 (%)

Valve 1 High

11.0

4.1

11

4.1

Valve 1 Low

10.0

5.6

9.9

5.7

Valve 2 High

11.1

4.0

11.1

4

Valve 2 Low

10.7

4.6

10.1

5.5

**All set points should be /- 0.2%**

Summary of Contents for CREST 102 Series

Page 1: ...ith the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Page 2: ...avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indic...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...re powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing gas to flow only if the gas valv...

Page 5: ...ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup...

Page 6: ...r proper gas pipe sizing for propane Ensure that the high gas pressure regulator is at least 10 feet 3 m upstream of the appliance NOTICE The gas inlet size has been designed to allow the minimum of 1...

Page 7: ...s used it must be a minimum of 10 feet 3 m from the Crest boiler It is very important that the gas line is properly purged by the gas supplier or utility company Failure to properly purge the lines or...

Page 8: ...less than 4 inches w c 99 kPa NATURAL or 8 inches w c 1 99 kPa PROPANE If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boile...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...elect Set Gas Valve 1 High 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range listed in Table 2A below CO levels should be less than 200 ppm for a prop...

Page 11: ...valve for the one in use Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 5 Turn the main power ON 6 Using the Touch Screen accept the appropriate personality ident...

Page 12: ...PTION RATE OUT BOILER PUMP OUT SENSOR SENSOR TANK SENSOR OUTDOOR SENSOR BMS IN PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD BAS BOARD INTEGRATED CONTROL GROUND X11 LCD DISPLAY BOX DEPICTS...

Page 13: ...R W BR L N GND 120V ON OFF SWITCH GND CAM SWITCH BK W PR T OR OR BL R BL G BLOWER R BK W T BK TRANSITION FLAME SENSE MAIN FLAME SENSE SPARK GENERATOR SPARK ROD FLUE DAMPER TRANSFORMER FLUE DAMPER TRA...

Page 14: ...SOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Ca...

Page 15: ...10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P BAS BOARD AS APPLICABLE L B R L B R R B W R O W R O P W L B K B K B Y...

Page 16: ...GE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipm...

Page 17: ...R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST...

Page 18: ...h local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipment wire as supplied with the appliance must be replaced it must be replaced...

Page 19: ...X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST SWITCH LWCO PROBE R O R O LWCO RESET X6 5 R B X13 1 BLOCK...

Page 20: ...the Check Flame and Combustion Section on page 10 along with updates to the wiring and ladder diagrams Revision F PCP 3000033824 CN 500022616 reflects an update to the ratings table Revision G PCP 300...

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