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7

        

Dual Fuel Supplemental Manual

WARNING

Do not check for gas leaks with an open 

flame -- use the bubble test.  Failure to 

use the bubble test or check for gas leaks 

can cause severe personal injury, death, or 

substantial property damage.

Ignition problems are especially noticeable in NEW LP 

installations and also in empty tank situations.  This can 

also occur when a utility company shuts off service to an 

area to provide maintenance to their lines.

Gas valve replacement

The gas valve MUST NOT be replaced with a 

conventional gas valve under any circumstances.  As 

an additional safety feature, the  gas valves have flanged 

connections to the venturis and blowers.

Figure 1-1 

Inlet Gas Supply Check_Natural - Models 

751-2001

DO NOT adjust or attempt to 

measure gas valve outlet pressure.  

Attempting to alter or measure 

the gas valve outlet pressure could 

result in damage to the valve, 

causing potential severe personal 

injury, death, or substantial property 

damage.

Failure to follow all precautions 

could result in fire, explosion, or 

death!

WARNING

WARNING

1  

Gas connections 

(continued)

     

Gas Pressure

The gas pressure must remain between 4 inches w.c. (.99 kPa) 

minimum and 14 inches w.c. (3.5 kPa) maximum for Natural 

gas and between 8 inches w.c. (1.99 kPa) minimum and 14 

inches w.c. (3.5 kPa) maximum for LP gas during standby 

(static) mode and while in operating (dynamic) mode.  If an 

in-line regulator is used, it must be a minimum of 10 feet (3 m) 

from the Crest boiler.  It is very important that the gas line is 

properly purged by the gas supplier or utility company.  Failure 

to properly purge the lines or improper line sizing, will result 

in ignition failure.

Figure 1-2 

Inlet Gas Supply Check_Propane - Models 

751-2001

10. 

If the gas pressure is out of range, contact the gas utility, 

gas supplier, qualified installer, or service agency to 

determine the necessary steps to provide proper gas 

pressure to the control.

11. 

Turn the power switch to the “OFF” position.

12. 

Shut off the gas supply at the manual gas valve in the gas 

piping to the appliance.

13. 

Remove the manometer from the pressure tap on the 

gas manifold or gas valve flange, depending on model 

size. Remove the 1/8" (3mm) field supplied fitting and 

reinstall the pipe plug removed in Step 3.

14.  Turn on the gas supply at the manual gas valve.
15.  Turn the power switch to the “ON” position.
16.  Adjust the temperature set point on the control panel 

of the SMART TOUCH control module to the desired 

water temperature so the appliance will call for heat.

17.  Check burner performance by cycling the system while 

you observe burner response.  The burner should ignite 

promptly.  Flame pattern should be stable.  Turn system 

off and allow burner to cool, then cycle burner again to 

ensure proper ignition and flame characteristics.

18.  Repeat Steps 1 - 17 for both natural and LP gas supply.

2000611004   00

2000611003   00

Figure 1-3 

Inlet Gas Supply Check_Natural - Models 

2501-6001

Figure 1-4 

Inlet Gas Supply Check_Propane - Models 

2501-6001

2000611142   00

Summary of Contents for CREST 102 Series

Page 1: ...ith the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Page 2: ...avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indic...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...re powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing gas to flow only if the gas valv...

Page 5: ...ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup...

Page 6: ...r proper gas pipe sizing for propane Ensure that the high gas pressure regulator is at least 10 feet 3 m upstream of the appliance NOTICE The gas inlet size has been designed to allow the minimum of 1...

Page 7: ...s used it must be a minimum of 10 feet 3 m from the Crest boiler It is very important that the gas line is properly purged by the gas supplier or utility company Failure to properly purge the lines or...

Page 8: ...less than 4 inches w c 99 kPa NATURAL or 8 inches w c 1 99 kPa PROPANE If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boile...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...elect Set Gas Valve 1 High 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range listed in Table 2A below CO levels should be less than 200 ppm for a prop...

Page 11: ...valve for the one in use Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 5 Turn the main power ON 6 Using the Touch Screen accept the appropriate personality ident...

Page 12: ...PTION RATE OUT BOILER PUMP OUT SENSOR SENSOR TANK SENSOR OUTDOOR SENSOR BMS IN PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD BAS BOARD INTEGRATED CONTROL GROUND X11 LCD DISPLAY BOX DEPICTS...

Page 13: ...R W BR L N GND 120V ON OFF SWITCH GND CAM SWITCH BK W PR T OR OR BL R BL G BLOWER R BK W T BK TRANSITION FLAME SENSE MAIN FLAME SENSE SPARK GENERATOR SPARK ROD FLUE DAMPER TRANSFORMER FLUE DAMPER TRA...

Page 14: ...SOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Ca...

Page 15: ...10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P BAS BOARD AS APPLICABLE L B R L B R R B W R O W R O P W L B K B K B Y...

Page 16: ...GE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipm...

Page 17: ...R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST...

Page 18: ...h local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipment wire as supplied with the appliance must be replaced it must be replaced...

Page 19: ...X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST SWITCH LWCO PROBE R O R O LWCO RESET X6 5 R B X13 1 BLOCK...

Page 20: ...the Check Flame and Combustion Section on page 10 along with updates to the wiring and ladder diagrams Revision F PCP 3000033824 CN 500022616 reflects an update to the ratings table Revision G PCP 300...

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