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Dual Fuel Supplemental Manual

Please read before proceeding

Installer – 

Read all instructions, including 

this manual, the Crest Installation and 

Operation Manual and the Crest Service 

Manual, before installing.  Perform steps 

in the order given.

User – 

This manual is for use only 

by a qualified heating installer/

service technician.  Refer to the User’s 

Information Manual for your reference.
Have this boiler serviced/inspected by 

a qualified service technician, at least 

annually.
Failure to comply with the above could 

result in severe personal injury, death or 

substantial property damage.

Failure to adhere to the guidelines on this 

page can result in severe personal injury, 

death, or substantial property damage.

When servicing boiler –

• To avoid electric shock, disconnect electrical supply  

  before performing maintenance.

• To avoid severe burns, allow boiler to cool before  

  performing maintenance.

Boiler operation –

• Do not block flow of combustion or ventilation air to  

  the boiler.

• Should overheating occur or gas supply fail to shut off,  

 do not turn off or disconnect electrical supply to  

  circulator.  Instead, shut off the gas supply at a location  

  external to the appliance.

• Do not use this boiler if any part has been under water.   

  The possible damage to a flooded appliance can be  

  extensive and present numerous safety hazards.  Any  

  appliance that has been under water must be replaced.

When calling or writing about the boiler 

– Please have the boiler model and serial 

number from the boiler rating plate.
Consider piping and installation when 

determining boiler location.
Any claims for damage or shortage in 

shipment must be filed immediately 

against the transportation company by 

the consignee.
Factory warranty (shipped with unit) does 

not apply to units improperly installed or 

improperly operated.

3

If the information in this manual is not 

followed exactly, a fire or explosion may 

result causing property damage, personal 

injury or loss of life.
This appliance MUST NOT be installed in 

any location where gasoline or flammable 

vapors are likely to be present.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do  

  not use any phone in your building.

• Immediately call your gas supplier  

 from a near by phone.  Follow the  

  gas supplier’s instructions.

• If you cannot reach your gas supplier,  

  call the fire department.

• Installation and service must be 

 

 performed by a qualified installer,  

  service agency, or the gas supplier.

WARNING

 NOTICE

WARNING

WARNING

Summary of Contents for CREST 102 Series

Page 1: ...ith the Crest Installation and Operation Manual and the Crest Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Page 2: ...avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indic...

Page 3: ...ernal to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has be...

Page 4: ...re powered and combustion air is flowing 7 Small propane valve Valve 1 Propane The small propane gas valve senses the negative pressure created by the blowers allowing gas to flow only if the gas valv...

Page 5: ...ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup...

Page 6: ...r proper gas pipe sizing for propane Ensure that the high gas pressure regulator is at least 10 feet 3 m upstream of the appliance NOTICE The gas inlet size has been designed to allow the minimum of 1...

Page 7: ...s used it must be a minimum of 10 feet 3 m from the Crest boiler It is very important that the gas line is properly purged by the gas supplier or utility company Failure to properly purge the lines or...

Page 8: ...less than 4 inches w c 99 kPa NATURAL or 8 inches w c 1 99 kPa PROPANE If none of the above corrects the problem refer to the Troubleshooting Section of the Crest Service Manual Check system and boile...

Page 9: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set...

Page 10: ...elect Set Gas Valve 1 High 7 Once the boiler has modulated up to rate measure the combustion The values should be in the range listed in Table 2A below CO levels should be less than 200 ppm for a prop...

Page 11: ...valve for the one in use Figure 2 3 Shutoff Valves NATURAL SHUTOFF VALVE PROPANE SHUTOFF VALVE DIR 2000508189 5 Turn the main power ON 6 Using the Touch Screen accept the appropriate personality ident...

Page 12: ...PTION RATE OUT BOILER PUMP OUT SENSOR SENSOR TANK SENSOR OUTDOOR SENSOR BMS IN PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD BAS BOARD INTEGRATED CONTROL GROUND X11 LCD DISPLAY BOX DEPICTS...

Page 13: ...R W BR L N GND 120V ON OFF SWITCH GND CAM SWITCH BK W PR T OR OR BL R BL G BLOWER R BK W T BK TRANSITION FLAME SENSE MAIN FLAME SENSE SPARK GENERATOR SPARK ROD FLUE DAMPER TRANSFORMER FLUE DAMPER TRA...

Page 14: ...SOR SINGLE HOUSING HIGH VOLTAGE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Ca...

Page 15: ...10V 0 10V BMS IN SYSTEM PUMP IN SHIELD A B CASCADE R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P BAS BOARD AS APPLICABLE L B R L B R R B W R O W R O P W L B K B K B Y...

Page 16: ...GE LOW VOLTAGE 120 VAC Notes 1 All wiring must be installed in accordance with local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipm...

Page 17: ...R R R O R O L B K B R B R Y BL HIGH LIMIT SWITCH R R X6 1 X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST...

Page 18: ...h local state provincial and national code requirements per either N E C in USA or C S A in Canada 2 If any original equipment wire as supplied with the appliance must be replaced it must be replaced...

Page 19: ...X6 2 X6 3 Y G R R P L B R L B R R B W R O W R O P W L B K B K B Y J3 5 J3 4 J3 6 LWCO BOARD J3 3 J3 2 J2 1 J2 2 X6 3 R O K B R O K B R O TEST SWITCH LWCO PROBE R O R O LWCO RESET X6 5 R B X13 1 BLOCK...

Page 20: ...the Check Flame and Combustion Section on page 10 along with updates to the wiring and ladder diagrams Revision F PCP 3000033824 CN 500022616 reflects an update to the ratings table Revision G PCP 300...

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