LNS Blaze Air Instruction Manual Download Page 50

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16. RECOMMENDED SPARES

6104 BLAZE AIR UNLOADER RECOMMENDED SPARE PARTS

(PRICES ARE NET TO LNS)

Item

Qty

Part Number

Description

Manufacturer

6104-A

DR606CK72M/038526

Regenerative Blower, Model DR606CK72M

Ametek

98410A115

Retaining Ring, .312 dia shaft

McMaster-Carr

TA-MF1-1 1/2X1-KK3

Air Cylinder, 1.50" bore x 1.00" stroke

TRD

6104-AR

Poly Tray Liner - .38"x23.50"x39.50" UHMW

6104-B

6104-BK

Rear Bearing-Back

6104-BL

Front Bearing

6104-BM

Phenolic Lid

6104-BP

Rear Bearing-Front end

7K-DJ-2.00-2.00-NC-.625-1-N-2

Air Cylinder

Ortman

S-350-04-02

Rotary Actuator, OEM series

Turn-Act

3403A16

Plunger

McMaster-Carr

8408-0350

Seal

Parker

92384A063

Quick Release Pin

McMaster-Carr

MA600

Shock Absorber

Ace Controls

6104-E

PLC

D2-240 * DL205 CPU - Program loaded

Automation Direct

PLC

D2-16ND3-2 * DL205 16pt dc source input

Automation Direct

PLC

D2-08TD1 * DL205 8pt dc sink input card

Automation Direct

PLC

F2-08TRS * 8pt relay board

Automation Direct

PLC

D2-BAT * DL230/DL240 CPU battery

Automation Direct

PS1

BVA24CS3.6-480T

DC power supply

Powervolt

MCR

RH2B-UL-DC24V

Relay, 24vdc coil DPDT, Illum

Idec

Summary of Contents for Blaze Air

Page 1: ...Ohio 45245 Phone 513 528 5674 http www LNSAmerica com Main fax 513 528 5733 Service fax 513 528 8320 Blaze Air Blaze Air Blaze Air INSTRUCTION MANUAL FOR AUTOMATIC PARTS UNLOADER INSTRUCTION MANUAL FO...

Page 2: ...llation 12 4 8 Discharge Tray 13 5 OPERATING INSTRUCTIONS 14 5 1 Operating Description 14 5 2 Operator Control Station 14 5 3 Jog Mode 16 5 4 Automatic Cycle 17 5 5 Display Menu Tree 18 5 6 Menu Setup...

Page 3: ...NGS 41 12 1 6104 General Assembly Floor Plan 41 13 BASE ASSEMBLY PARTS LIST 42 13 1 6104 A Base Assembly Parts List 42 13 2 6104 A Base Assembly Drawings 3 Sheets 43 14 TUBE ASSEMBLY PARTS LIST 46 14...

Page 4: ...the main cover of the Blaze Air x Do not wear any loose fitting clothing near any part in motion x Spindle liners must always be used and fastened securely to the spindle ATTENTION Failure to follow...

Page 5: ...will be set on spacers allowing a fork truck to insert its forks under the base of the unit x Carefully lift the Blaze Air and position it longitudinally behind the lathe and in approximate alignment...

Page 6: ...Descriptions PE1 E Emitter of opposed pair of photoeyes used to detect the part in the Vacuum Tube PE1 R Receiver of opposed pair of photoeyes used to detect the part in the Vacuum Tube PE2 E Emitter...

Page 7: ...when enabled moves the Vacuum tube forward to meet the back of the spindle liner and also closes the Hinged Valve in the base to allow vacuum to be drawn through the Vacuum Tube SOL3 Valve that when...

Page 8: ...ll out the rotary actuator you may have to move the tube forward Rotate the actuator to the side Pull out the Vacuum Tube End Cap it is held in with an o ring and it houses the shock absorber Remove t...

Page 9: ...bly is tightened down in the correct position using the 2 clamps on the backside of the machine x Move the Blaze Air so that it is visually aligned The front of the Blaze Air Vacuum Liner should be be...

Page 10: ...adjustments up and down and some right and left Raise and or lower the set screws that are holding the base off of the floor Note small amount of adjustment will have a large effect on the tube locati...

Page 11: ...r Once the unit is anchored to the floor it is necessary to verify the alignment Some adjustments may be required 4 5 Air Requirements and Connections Air is required to operate the Blaze Air The FRL...

Page 12: ...must match the incoming power to the unit Also the 24VDC power supply in the electrical enclosure must be wired for the correct power source The machine is factory set to the voltage on the Blaze Air...

Page 13: ...ill occur because these two parts contact each other during the unload cycle they have mating chamfers to align the tubes This contact is designed to be enough to seal any vacuum leaks but not too muc...

Page 14: ...ed with plastic to protect the parts from damage The tray is designed with a solid bottom to collect excess coolant brought back with the parts There are two 1 2 couplings at each of the front corners...

Page 15: ...r Control Station Mode Selection The above picture is the standard control station for the 6004 Blaze Air Unloader MODE SELECTION The Blaze Air has three mode selections x OFF The Blaze Air will be in...

Page 16: ...t is displayed Use the up arrow and down arrow function keys to index through the three different modes Press the ENTER function key when the desired mode is displayed Now the top line will display th...

Page 17: ...ON OFF function key will start the Blower If the Forward Engage Cylinder is forward the blower vacuum will be drawn through the Blaze Air Tube If the Forward Engage Cylinder is back the blower will ci...

Page 18: ...ause it to stop even if it is in the middle of an unload cycle CLEAR ABORT function key All operational faults will latch so that a record of what stopped the machine is shown To clear the fault fix t...

Page 19: ...00 Password Entry P0 Chuck Open P1 Lathe in Auto cycle P2 Spindle Home P3 Ramp Full Setup P4 Blaze Air Alarm P5 Blower Control P6 Part Settle Time P7 Unload Timeout P8 Min Vacuum Time P9 Unload Using...

Page 20: ...ETUP values P0 Chuck Open Interface signal this parameter allows the user to set the logic of the for the Chuck Open signal 0 signal drops if Chuck Open 1 signal is high if Chuck Open 2 Signal not use...

Page 21: ...e as a minimum during an unload cycle If the part has not been detected in this amount of time it will continue to apply vacuum until the part is unloaded P9 Unload Using Time If this value is set to...

Page 22: ...he up arrow and down arrow function keys to index through the different selections Press the ENTER function key when INFORMATION is displayed Use the up arrow and down arrow function keys to index thr...

Page 23: ...he rear of the Blaze Air Base Adjust this valve in small increments until the desired unload speed is reached Maximum Vacuum is achieved by closing the Vacuum Leak Valve The Vacuum Gauge on the front...

Page 24: ...ve an I D of Metric largest part diameter 5mm to 2mm English largest part diameter 020 to 080 2 VACUUM LINER The vacuum liner must have an I D of Metric largest part diameter 5mm to 3mm English larges...

Page 25: ...there is a major size change you may need to change or adjust the shock absorber contained in this part In most cases the same size shock absorber can be used for all sizes Pull out the Blaze Air Vac...

Page 26: ...the Vacuum Tube To push the Vacuum Liner into the final position the operator may have to pull the Liner forward from the front of the Vacuum Liner Fasten the 2 screws that attach the Vacuum Liner to...

Page 27: ...Tube End Cap and the Rotary Actuator Install the Tube Connector Pin by pressing on the button and pushing the pin through the lined up holes in the Vacuum Tube the Vacuum Tube End Cap and the Rotary A...

Page 28: ...s pre set and should not need to be changed Part Stop Shock Absorber This shock absorber is located in the Vacuum Tube End Cap and absorbs the impact of the part being vacuumed back into the Blaze Air...

Page 29: ...f the spindle liner Sometimes a longer Vacuum Liner is required to extend out over a chip conveyor an extension on the lathe etc or a shorter Vacuum Liner is required because of space restrictions The...

Page 30: ...ers X XXX the largest diameter of the part that is to be unloaded If the size is in millimeters either convert to inches or include mm at the end of this value Examples A part with largest diameter of...

Page 31: ...a minimum air pressure of 5 bar 75 psi is required and should not exceed 6 bar 90 psi Adjustment Pull up the adjusting knob 2 to unlock To increase the pressure turn the knob clockwise turn counterclo...

Page 32: ...ure 35 psi FC1 Sandwich Flow Control 1 FC2 Sandwich Flow Control 2 Forward Engage Cylinder and Vacuum Enable When energized this valve will cause the double ended cylinder to move the Vacuum Tube forw...

Page 33: ...djusting this Flow control will change the speed of the Vacuum Tube as it moves forward Clockwise slower Counter Clockwise faster FC2 Sandwich Flow Control 2 This flow control is sandwiched between SO...

Page 34: ...he blower Blower Exhaust Muffler Depending on the application amount of coolant hours of operation the blower exhaust muffler can get clogged If the vacuum level drops off and there are no leaks in th...

Page 35: ...ube is in the up position Also verify that the input on the PLC is on Additional items for troubleshooting Check that all fuses are functional Check that the 24VDC power supply is working Consult elec...

Page 36: ...he seal on filter box Open the Base and check the Vacuum hose and its connections Open the Base and check that the Hinged Valve is closed and sealed Blower Exhaust Muffler Depending on the application...

Page 37: ...he spindle inches during the unload cycle Also verify that there is no damage to the chamfers on the ends of the Spindle Liner and the Vacuum Liner Large Burs The Vacuum source is strong enough to pul...

Page 38: ...ut on the top and bottom of the CPU card Slide the card straight out Remove the battery and replace with a new one using the same connector as the previous one Return the card to the PLC rack and push...

Page 39: ...Air Rotating Tube A photoeye will verify that the part is in the Blaze Air and then will send the Unload Complete signal to the lathe Blaze Air Inputs See Section 5 6 Menu Setup Parameters for settin...

Page 40: ...OFF until the fault is cleared and the Blaze Air is reset Unload Complete Signal from the Blaze Air that indicates the part has been loaded into the Lathe or unloaded from the Lathe This signal will...

Page 41: ...e Blaze Air that the Part Accumulator is running in automatic mode If there is a fault while the Blaze Air is running in Auto Mode a latched fault will stop the Blaze Air after the next part is unload...

Page 42: ...12 COMPONENT LOCATION DRAWINGS 12 1 6104 General Assembly Floor Plan 41...

Page 43: ...e Panel RH 14 1 6104 AP Exhaust Cover 15 1 SPJH4 16146QR EM Filter Enclosure 16 1 9850K29 Exhaust Muffler 17 1 DR606CK72M 038526 Regenerative Blower Model DR606CK72M Ametek 18 2 98410A115 Retaining Ri...

Page 44: ...13 2 6104 A Base Assembly Drawings 3 Sheets 43...

Page 45: ...44...

Page 46: ...45 45...

Page 47: ...End Cap 14 1 6104 BP Rear Bearing Front end 15 1 6104 BQ Shock Support 16 1 6104 BR Actuator Spacer 17 1 7K DJ 2 00 2 00 NC 625 1 N 2 Air Cylinder Ortman 18 1 S 350 04 02 Rotary Actuator OEM series Tu...

Page 48: ...14 2 6104 B Tube Assembly Drawings 1 Sheet 47...

Page 49: ...PDT Illum Idec MCR 1 SH2B 05 Socket for DPDT relay Idec CB1 1 ME82SC2 Circuit breaker 2p 2amp AEG MSTR1 1 XLS7NSWO N Motor starter size 0 24vdc coil AEG DISC 1 BDCF30CC6 30amp disconnect Bussman DISC...

Page 50: ...6104 BP Rear Bearing Front end 17 1 7K DJ 2 00 2 00 NC 625 1 N 2 Air Cylinder Ortman 18 1 S 350 04 02 Rotary Actuator OEM series Turn Act 21 2 3403A16 Plunger McMaster Carr 22 2 8408 0350 Seal Parker...

Page 51: ...17 ELECTRICAL SCHEMATICS 50...

Page 52: ...51...

Page 53: ...52...

Page 54: ...17 1 Lathe Interface Schematic Generic 53...

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