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GSLG-A OPERATOR INSTALLATION GUIDE

- 24 -

TROUBLESHOOTING

Operator fails to start:

A.  If the operator has been running a large number of cycles, 

the motor may have gotten hot and tripped the overload. 
Allow the motor to cool down and the overload will reset 
automatically.

B.  Make sure you have power at the master distribution panel 

and that the power has not been turned off. 

C.  The secondary fuse on the control board may have blown. 

Replace the fuse (refer to control box parts list on page 

26

 for part number information).

Motor operates, but gate does not move:

A.  In operators with torque limiters and friction pad clutches, 

check for signs of slipping. You can mark the sprocket and 
clutch with a yellow or white grease pen and watch for the 
lines to move apart if slipping is taking place. Adjust the 
torque limiter tighter if this is the problem.

B.  Check for broken chain or worn belts.  

C.  Check all setscrews on pulleys and sprockets and tight-

en   them if necessary, and check for keys which may 
have fallen loose from keyways.

Motor sounds like it is working harder than normal:

A.  Make sure the gate is moving freely and without binding 

throughout its entire travel.

B.  Check the drive chain for obstructions (if the operator has 

one).

C.  If the operator has an internal brake mechanism, make 

sure it is releasing. 

Limit switch getting out of time:

A. Check for proper tension on all limit chains to be sure 

there is no jumping taking place. Mark one tooth and its 
corresponding link and run the gate. If the marks have 
moved, the chain is skipping.

B.  Check the setscrews in limit cams and limit sprockets for 

tightness. In rotary limit boxes, check the rotary limit nut 
for sloppiness or stripped threads. Replace if necessary.

C. Check the chain tension along the output sprocket and 

idlers. Mark the chain and one tooth of the sprocket as 
described above and run the gate. Check for jumping.

Gate stopping part way open or closed
  (but no visible obstruction):

A.  The control board may have received a false obstruction 

input triggered by current sensing set too low. Make sure 
the gate moves freely through its entire travel before ad-
justing the current sensing.

B. The maximum run timer may have counted down and 

expired. This can be caused by having the timer set too 
low,  if a chain or belt is broken, or if a sprocket or pulley 
is slipping. When the timer expires, the gate stops and an 
alarm will sound.

C. An obstruction signal from an accessory wired to the 

obstruction input may have triggered falsely. Check the 
control board for lit L.E.D. indicators for any of the following 
inputs: safety, shadow, open obstruction, close obstruc-
tion, stop, etc. If any are lit when the operator should be 
running, remove all devices hooked to that function and 
hook them up one at a time and try to run the operator 
until the problem device is found. Refer to page 

12

 for 

details on the control board indicators.

Gate staying open with automatic system:

A.  If there are vehicle detectors in your machine which are 

set up for reverse, one of your loops or loop detectors may 
be sending a false signal. Disconnect the wire harness 
and try running the operator.

B.  An opening or reversing device may be stuck or malfunc-

tioning. Try disconnecting these devices and hook them 
back up one at a time and try running the operator until 
the malfunctioning device is found.

C.  Make sure the close limit switch isn’t activated. If it is, the 

operator will think the gate is already closed.

D. Make sure operator is on full open limit switch, unless 

close from any position is enabled. See wiring diagram.

E.  If the stop or reset button is pressed, the timer is disabled 

until another run command is received.

HOW TO ORDER REPLACEMENT PARTS

Use the part numbers listed on the following pages. Contact your 

local LINEAR dealer 

or 

distributor

 to order parts.

1.  Supply the model number and serial number of your operator.
2.  Specify the quantity of pieces needed and order by part number and name of part.
3.  State whether to ship by freight, truck, parcel post, UPS or air express.
4.  State whether transportation charges are to be prepaid or collect.
5.  Specify name and address of person or company to whom parts are to be shipped.
6.  Specify name and address of person or company to whom invoice is to be sent.

Summary of Contents for GSLG-A

Page 1: ...L325 COMPLIANCE REQUIRES THE USE OF CONTACT EDGES OR PHOTOELECTRIC CONTROLS ON ALL AUTOMATIC OR REMOTELY CONTROLLED GATE OPERATORS USA Canada 800 421 1587 800 392 0123 760 438 7000 Toll Free FAX 800 4...

Page 2: ...tion 11 Onboard L E D Indicator Descriptions 12 Important Notes for Installation of Master Slave Applications 13 Surge Protector Instructions 13 Control and Accessory Connection Illustrations 14 17 IL...

Page 3: ...gate does not seem to operate properly it may affect the operator performance or greatly shorten the life of the unit The gate should be designed so that airflow through the fabric is ample to prevent...

Page 4: ...9 for details of this connection as well as dip switch selection Note The SHIELD wire should be connected in both the master and slave operators e s a h P 3 g n i r i W r e w o P s t l o V P H e c n...

Page 5: ...here are six 3 16 side plates which should be mounted on the outside top and bottom of the cabinet two 3 16 side plates which go on the top inside and two 1 2 side plates which should be mounted on th...

Page 6: ...idler over the drive sprocket and then under the last idler Make sure you feed most of the chain through the sprockets for attaching to the back end of the gate Assemble the other gate bracket on the...

Page 7: ...good working condition One person should be able to move the gate by hand Be certain the gate moves freely and without binding throughout its travel Torque limiters are set light at the factory and mu...

Page 8: ...operator after the limit switch is tripped Once the gate is in this position adjust the open limit nut until it activates the limit switch for open LSO 1 Press down on the detent plate and rotate the...

Page 9: ...of obstructions while running in the closed direction Master Slave Connection Block This terminal block is used in conjunction with two operators to configure two gates to open and close together Dip...

Page 10: ...ain prior to reaching a limit the gate will stop again and this time will sound the emergency alarm and lock out 4 51 CLOSE This function works exactly like the OPEN OBSTRUCTION except that it will on...

Page 11: ...otentiometer higher by 1 1 2 turns for all 115 Volt AC and 24 Volt DC operators and by 3 4 of a turn higher for all 230 Volt AC operators Additional fine adjustment by 1 4 turns may be necessary to el...

Page 12: ...tor wired to the safety loop terminals SHADOW LOOP This indicator is lit when a shadow hold open signal is present This signal is generated by a loop detector wired to the shadow loop terminals This i...

Page 13: ...nd Lock Release Three Second Pre Start Warning Right Left Hand Selections SURGE PROTECTOR INSTRUCTIONS The optional surge protector should be connected to any inputs that have an accessory connected t...

Page 14: ...GSLG A OPERATOR INSTALLATION GUIDE 14 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 15: ...GSLG A OPERATOR INSTALLATION GUIDE 15 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 16: ...GSLG A OPERATOR INSTALLATION GUIDE 16 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 17: ...GSLG A OPERATOR INSTALLATION GUIDE 17 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 18: ...GSLG A OPERATOR INSTALLATION GUIDE 18 LOOP LAYOUT ILLUSTRATION Refer to Connection Descriptions on page 10 and Loop Accessory Connections on page 17 for details...

Page 19: ...GSLG A OPERATOR INSTALLATION GUIDE 19 EDGE LAYOUT ILLUSTRATION 1 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 20: ...GSLG A OPERATOR INSTALLATION GUIDE 20 EDGE LAYOUT ILLUSTRATION 2 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 21: ...GSLG A OPERATOR INSTALLATION GUIDE 21 PHOTO EYE ILLUSTRATION Refer to Connection Descriptions on page 10 and Photo Eye Connections on page 16 for details...

Page 22: ...GSLG A OPERATOR INSTALLATION GUIDE 22 PICKET GATE ILLUSTRATION Refer to Connection Descriptions on page 10 and Accessory Connections on pages 14 17 for additional details...

Page 23: ...GSLG A OPERATOR INSTALLATION GUIDE 23 TRACK GATE ILLUSTRATION...

Page 24: ...rent sensing set too low Make sure the gate moves freely through its entire travel before ad justing the current sensing B The maximum run timer may have counted down and expired This can be caused by...

Page 25: ...GSLG A OPERATOR INSTALLATION GUIDE 25 MODEL GSLG A MECHANICAL PARTS EXPLODED VIEW...

Page 26: ...s 2500 034 Power Switch only REF NO PART NO DESCRIPTION 46 2100 1756 Mounting Plate 47 2100 1781 Accessory Shelf for single phase models only 33 2400 308 Fender Washer 3 8 34 2400 017 Flat Washer 3 8...

Page 27: ...y 10 2510 249 Input Wire Harness Assembly 11 2510 250 Output Wire Harness Assembly 12 2510 261 Control Box Motor Harness Assembly 13 2500 071 Terminal Strip 16 141 14 2500 212 Transformer 115 24VAC 40...

Page 28: ...0 268 Control Board only 10 2500 1980 3 Phase Motor Board 11 2500 1966 2 Amp Fuse for Control Board 12 2500 1975 3 Amp Fuse for Control Board 13 2510 253 Limit Switch Harness REF NO PART NO DESCRIPTIO...

Page 29: ...ar the source Laboratory samples should be handled in a fume hood Provide mechanical ventilation of confined spaces HANDLING STORAGE AND SHIPPING Keep containers closed Handle and open containers with...

Page 30: ...lace as necessary Check for proper tension and adjust if required Check all pulley setscrews for tightness and tighten if necessary 3 For operators with internal chain drives inspect chain and sprocke...

Page 31: ...GSLG A OPERATOR INSTALLATION GUIDE 31 This page intentionally left blank...

Page 32: ...d that these signs must remain at all times 8 Controls intended for user activation are located at least six feet 6 away from any mov ing part of the gate and where the user is prevented from reaching...

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