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Subject to modifications

User Manual

Operation Instructions

2.1A-39002-B07

Page 9 of 24

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Adjustment and Operation, continuation 

 

6134b05 

Fig. 4 

Monitoring of Function 

Monitoring of Function 

The eccentric shaft (item 9, Fig. 4), located at the bottom of 
the pump housing cover, serves for checking the function. If it 
turns clockwise, the pump element is operating correctly.

 

 

6001a02 

NOTE 

Before switching on the hydraulic unit, 
check whether there is sufficient lubricant 
in the cartridge. If necessary, replace the 
cartridge (see chapter „Maintenance“, 
page 10). 

IMPORTANT 

The lubrication pump must be protected 
with a pressure relief valve (item 7,  
Fig. 1, page 7). 

NOTE 

If the lower outlet connection is used for 
lubricant delivery, the pressure relief valve 
must be fitted to the upper outlet connec-
tion. 

 
 
 
7  - Pressure relief valve  
9 - Eccentric shaft 

Pump Element 

 

4349a02 

Fig. 5 

Pump Element 

During the operation the piston (item 4, Fig. 5) sucks in lubri-
cant from the cartridge via the suction bore hole (item 2, Fig. 
5) and delivers it to the connected lubrication point through 
the bore hole (item 1, Fig. 5). An integrated check valve pre-
vents the lubricant from returning to the cartridge. 

 

Piston diameter, C7:...................................................... 7mm 
 
Lubricant output: ............................... approx. 0.22 cm³/stroke 

 
 
1  - Delivery bore hole   
2  - Suction bore hole 
3 - Return spring 
4 - Piston 

Pressure Relief Valve 

 

4195a99 

Fig. 6 

Pressure relief valve (cartridge) 

The pressure relief valve 

‚

  limits the pressure build-up in the system, 

‚

 

opens when a pressure of 120 bar is reached. 

 

6001a02 

NOTE 

If lubricant is expelled at the pressure 
relief valve, this indicates that there is a 
blockage to, or at the lubrication point. 

 

Summary of Contents for HTL 101

Page 1: ...fications User Manual OperationInstructions 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Hydraulic Operated Lubrication Pump HTL 101 Flange Model 6131...

Page 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Page 3: ...e 6 Disposal 6 Exclusion of Liability 6 Installation 6 Installation and Maintenance of Hydraulic Hoses 6 Description 7 The Pump Model HTL 101 7 Working Method 8 Adjustment and Operation 8 Basic Adjust...

Page 4: ...or sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for th...

Page 5: ...umps model HTL 101 are designed with state of the art technology can be assembled for safe operation Incorrect use may result in bearing damage caused by under or over lubrication Modifications or alt...

Page 6: ...ion 1013A94 ATTENTION Before installing or disassembling the lubrication pump HTL 101 ensure that the hydraulic system of the carrier unit the supply to the lubrication pump is depres surized It is fo...

Page 7: ...system of the carrier continuously delivers lubricant to the lubrication point while the hydraulic unit is in operation and stops when the hydraulic flow stops The lubricant quantity is adjustable vi...

Page 8: ...lutch The pump element is thereby actuated and delivers lubricant The flow quantity of the hydraulic oil can be adjusted via the regulating throttle valve item 12 Fig 1 page 7 thereby adjusting the ou...

Page 9: ...tlet connection is used for lubricant delivery the pressure relief valve must be fitted to the upper outlet connec tion 7 Pressure relief valve 9 Eccentric shaft Pump Element 4349a02 Fig 5 Pump Elemen...

Page 10: ...42 37609 2 1 Closure cap 2 Cartridge 3 Follower plate First insertion of cartridge 6135b05 Fig 8 Insert cartridge into the lubrication pump HTL 101 15 Closure plug Lightly grease the inner o ring Remo...

Page 11: ...new cartridge hand tightly in the housing The pump is ready for operation again 6001a02 NOTE If afterwards the pump does not dispense lubricant immediately vent the housing see paragraph vent housing...

Page 12: ...itting Connections Oil Pressure P M 16 x 1 5 mm Oil Return R M 16 x 1 5 mm Lubricant outlet G 1 4 6001a02 1 NOTE The minimum operating temperature de pends on the pumpability of the lubricants For Lin...

Page 13: ...ions 2 1A 39002 B07 Page 13 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 6139b05 and 6138b05 Fig 12 Dimensions of the Hy...

Page 14: ...GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions continuation 6413b05 Fig 13 Flange dimensions Hydraulic Circuit 4442a02 Fig 14 Hydraulic...

Page 15: ...m The throttle valve is provided with notches whereby 16 notches correspond to one complete rotation of the throt tle The output results from the throttle revolutions and the use of the use of a pump...

Page 16: ...tity too low Cause Remedy Throttle not adjusted correctly Turn the throttle anticlockwise by 1 to 2 notches more lubricant will flow out see Fig 3 Fault Lubricant quantity too high Cause Remedy Thrott...

Page 17: ...Subject to modifications User Manual OperationInstructions 2 1A 39002 B07 Page 17 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Note...

Page 18: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439f05 Fig 16 Compo...

Page 19: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Page 20: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439p05 Fig 17 Compo...

Page 21: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Page 22: ...DN 6 x 470 DKOS DKOS 8 Zn01 470 HD DN 6 2040 N 04V02 666 34169 5 DN 6 x 480 DKOS DKOS 8 Zn01 480 HD DN 6 2040 N 04V02 666 34169 6 DN 6 x 490 DKOS DKOS 8 Zn01 490 HD DN 6 2040 N 04V02 666 34169 7 DN 6...

Page 23: ...zione Angewendete harmonisierte Normen insbesondere Applied harmonized standards in particular Normes harmonis es notamment Norme armonizzate applicate in particolare Standards EN ISO 12100 1 EN ISO 1...

Page 24: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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