Lincoln HTL 101 User Manual Download Page 22

Page 22 of 24

User Manual

Operation Instructions

Subject to modifications

2.1A-39002-B07

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Accessories 

Hydraulic tubes 

 

6001a02 

NOTE 

For applications of pump HTL 101 on hammers, use hoses with special fittings that resist the high vibrations 
during the hammer’s operation. Standard hose fittings are not suitable for this type of application as they 
would spoil within a short period of time. 

Our accessories comprise special hoses (DN 6 Type 2040N-04V02 with blue outside coating) in various lengths for the connec-
tion of pump HTL 101 (oil pressure and oil return) to the hydraulic system of a hammer. The connecting fittings are made of 
high-tensile special steel and are provided with fittings DKO-S RA 8 M16 x 1.5 1 C9PX-8-04S.  
 
The following hoses can be ordered: 
 

Part no. 

Kind of connection, both sides 

Tube length in mm 

Material of tube 

666-34169-1 

DN 6 x 420 DKOS / DKOS 8 – Zn01 

420 

HD DN 6 2040 N-04V02 

666-34169-2 

DN 6 x 430 DKOS / DKOS 8 – Zn01 

430 

HD DN 6 2040 N-04V02 

666-34169-3 

DN 6 x 450 DKOS / DKOS 8 – Zn01 

450 

HD DN 6 2040 N-04V02 

666-34169-4 

DN 6 x 470 DKOS / DKOS 8 – Zn01 

470 

HD DN 6 2040 N-04V02 

666-34169-5 

DN 6 x 480 DKOS / DKOS 8 – Zn01 

480 

HD DN 6 2040 N-04V02 

666-34169-6 

DN 6 x 490 DKOS / DKOS 8 – Zn01 

490 

HD DN 6 2040 N-04V02 

666-34169-7 

DN 6 x 500 DKOS / DKOS 8 – Zn01 

500 

HD DN 6 2040 N-04V02 

666-34169-8 

DN 6 x 540 DKOS / DKOS 8 – Zn01 

540 

HD DN 6 2040 N-04V02 

666-34169-9 

DN 6 x 550 DKOS / DKOS 8 – Zn01 

550 

HD DN 6 2040 N-04V02 

666-34170-1 

DN 6 x 560 DKOS / DKOS 8 – Zn01 

560 

HD DN 6 2040 N-04V02 

666-34170-2 

DN 6 x 600 DKOS / DKOS 8 – Zn01 

600 

HD DN 6 2040 N-04V02 

666-34170-3 

DN 6 x 610 DKOS / DKOS 8 – Zn01 

610 

HD DN 6 2040 N-04V02 

666-34170-4 

DN 6 x 620 DKOS / DKOS 8 – Zn01 

620 

HD DN 6 2040 N-04V02 

666-34170-5 

DN 6 x 650 DKOS / DKOS 8 – Zn01 

650 

HD DN 6 2040 N-04V02 

666-34170-6 

DN 6 x 700 DKOS / DKOS 8 – Zn01 

700 

HD DN 6 2040 N-04V02 

666-34170-7 

DN 6 x 750 DKOS / DKOS 8 – Zn01 

750 

HD DN 6 2040 N-04V02 

666-34170-8 

DN 6 x 800 DKOS / DKOS 8 – Zn01 

800 

HD DN 6 2040 N-04V02 

666-34170-9 

DN 6 x 850 DKOS / DKOS 8 – Zn01 

850 

HD DN 6 2040 N-04V02 

666-34171-1 

DN 6 x 900 DKOS / DKOS 8 – Zn01 

900 

HD DN 6 2040 N-04V02 

666-34171-2 

DN 6 x 950 DKOS / DKOS 8 – Zn01 

950 

HD DN 6 2040 N-04V02 

666-34171-3 

DN 6 x 1000 DKOS / DKOS 8 – Zn01 

1000 

HD DN 6 2040 N-04V02 

666-34171-4 

DN 6 x 1250 DKOS / DKOS 8 – Zn01 

1250 

HD DN 6 2040 N-04V02 

666-34171-5 

DN 6 x 1500 DKOS / DKOS 8 – Zn01 

1500 

HD DN 6 2040 N-04V02 

Tab. 4 

Hydraulic tubes 

 

Summary of Contents for HTL 101

Page 1: ...fications User Manual OperationInstructions 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Hydraulic Operated Lubrication Pump HTL 101 Flange Model 6131...

Page 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Page 3: ...e 6 Disposal 6 Exclusion of Liability 6 Installation 6 Installation and Maintenance of Hydraulic Hoses 6 Description 7 The Pump Model HTL 101 7 Working Method 8 Adjustment and Operation 8 Basic Adjust...

Page 4: ...or sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for th...

Page 5: ...umps model HTL 101 are designed with state of the art technology can be assembled for safe operation Incorrect use may result in bearing damage caused by under or over lubrication Modifications or alt...

Page 6: ...ion 1013A94 ATTENTION Before installing or disassembling the lubrication pump HTL 101 ensure that the hydraulic system of the carrier unit the supply to the lubrication pump is depres surized It is fo...

Page 7: ...system of the carrier continuously delivers lubricant to the lubrication point while the hydraulic unit is in operation and stops when the hydraulic flow stops The lubricant quantity is adjustable vi...

Page 8: ...lutch The pump element is thereby actuated and delivers lubricant The flow quantity of the hydraulic oil can be adjusted via the regulating throttle valve item 12 Fig 1 page 7 thereby adjusting the ou...

Page 9: ...tlet connection is used for lubricant delivery the pressure relief valve must be fitted to the upper outlet connec tion 7 Pressure relief valve 9 Eccentric shaft Pump Element 4349a02 Fig 5 Pump Elemen...

Page 10: ...42 37609 2 1 Closure cap 2 Cartridge 3 Follower plate First insertion of cartridge 6135b05 Fig 8 Insert cartridge into the lubrication pump HTL 101 15 Closure plug Lightly grease the inner o ring Remo...

Page 11: ...new cartridge hand tightly in the housing The pump is ready for operation again 6001a02 NOTE If afterwards the pump does not dispense lubricant immediately vent the housing see paragraph vent housing...

Page 12: ...itting Connections Oil Pressure P M 16 x 1 5 mm Oil Return R M 16 x 1 5 mm Lubricant outlet G 1 4 6001a02 1 NOTE The minimum operating temperature de pends on the pumpability of the lubricants For Lin...

Page 13: ...ions 2 1A 39002 B07 Page 13 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 6139b05 and 6138b05 Fig 12 Dimensions of the Hy...

Page 14: ...GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions continuation 6413b05 Fig 13 Flange dimensions Hydraulic Circuit 4442a02 Fig 14 Hydraulic...

Page 15: ...m The throttle valve is provided with notches whereby 16 notches correspond to one complete rotation of the throt tle The output results from the throttle revolutions and the use of the use of a pump...

Page 16: ...tity too low Cause Remedy Throttle not adjusted correctly Turn the throttle anticlockwise by 1 to 2 notches more lubricant will flow out see Fig 3 Fault Lubricant quantity too high Cause Remedy Thrott...

Page 17: ...Subject to modifications User Manual OperationInstructions 2 1A 39002 B07 Page 17 of 24 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Note...

Page 18: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439f05 Fig 16 Compo...

Page 19: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Page 20: ...ns Subject to modifications 2 1A 39002 B07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Components and Parts List Components with tension spring 4439p05 Fig 17 Compo...

Page 21: ...35 14343 5 7 Housing cover assy 1 542 34079 4 7 1 Hex head screw M6 x 18 C 4 201 13668 1 7 2 Shim St A 6 4 C 4 209 13011 5 7 3 Package ring 12 x 30 x 7 1 220 12229 8 7 4 Bearing 1 250 14064 6 7 5 Seal...

Page 22: ...DN 6 x 470 DKOS DKOS 8 Zn01 470 HD DN 6 2040 N 04V02 666 34169 5 DN 6 x 480 DKOS DKOS 8 Zn01 480 HD DN 6 2040 N 04V02 666 34169 6 DN 6 x 490 DKOS DKOS 8 Zn01 490 HD DN 6 2040 N 04V02 666 34169 7 DN 6...

Page 23: ...zione Angewendete harmonisierte Normen insbesondere Applied harmonized standards in particular Normes harmonis es notamment Norme armonizzate applicate in particolare Standards EN ISO 12100 1 EN ISO 1...

Page 24: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

Reviews: