Lincoln Electric K14110-1 Operator'S Manual Download Page 23

English  

English 

20 

Welding GMAW-P Process in synergic mode 

 

Table 15. Exemplify GMAW-P programs 

Wire material 

Gas 

Wire diameter 

0.8 

0.9 

1.0 

1.2 

1.4 

1.6 

Steel 

ArMIX 

95 

140 

12 

22 

26 

108 

Steel (RapidArc

®

ArMIX 

141 

13 

18 

27 

106 

Steel (Precision Puls™) 

ArMIX 

410 

411 

412 

413 

Stainless 

ArMIX 

66 

30 

36 

46 

Stainless 

Ar/He/CO

2

 

64 

34 

44 

Metal Core 

ArMIX 

82 

84 

Ni Alloy 

70%Ar/30%He 

170 

175 

Si Bronze 

Ar 

192 

Copper 

ArHe 

198 

196 

Aluminum AlSi 

Ar 

72 

74 

Aluminum AlMg 

Ar 

152 

76 

78 

Note:

 Before using the synergic program, the program had to be assigned to the user memory. 

Note:

 The list of available programs depends on the power source. 

 
Synergic GMAW-P (Pulsed MIG) welding is ideal for low 
spatter, out of position. During pulse welding, the 
welding current continuously switches from a low level to 
a high level and then back again. Each pulse sends a 
small droplet of molten metal from the wire to the weld 
puddle. 
 
Wire Feed Speed [32] is the main control parameter. As 
the Wire Feed Speed is adjusted, the power source 
adjusts the waveform parameters to maintain good 
welding characteristics. 
 
Trim [24] is used as a secondary control 

– the Right 

Display [19]. The Trim setting adjusts the arc length. 
Trim is adjustable from 0.50 to 1.50. 1.00 is the nominal 
setting. 

 

Figure 10 

 
Increasing the Trim value increases the arc length. 
Decreasing the Trim value decreases the arc length. 
 

 

Figure 11 

 
When Trim is adjusted, the power source automatically 
recalculates the voltage, current and time of each part of 
the pulse waveform for the best result. 
 

Additionally can manually set: 

  Burnback 

  Run-In WFS 

  Preflow Time/ Postflow Time 

  Spot Time 

  2-Step/4-Step 

  Polarity 

  Crater [27] 

  Wave Control [27]: 

 

UltimArc™ 

 

UltimArc™ 

– for pulse welding adjusts the focus or 

shape of the arc. In consequence of increasing 
UltimArc™ Control value the arc is tight, stiff for high 
speed sheet metal welding. 

  Adjust range: from -10 to +10 

1

2

3

 

Figure 12 

 
1. 

UltimArc™ Control "-10.0": Low Frequency, Wide. 

2. 

UltimArc™ Control OFF: Medium Frequency and 
Width. 

3. 

UltimArc™ Control "+10.0": High Frequency, 
Focused. 

 
 
 
 
 
 
 
 

 
 
 
 
 

Summary of Contents for K14110-1

Page 1: ...IM3046 06 2016 REV01 PF22 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...ne K14110 1 PF 22 conforms to the following directives 2014 35 EU 2014 30 EU and has been designed in compliance with the following standards EN 60974 5 2013 EN 60974 10 2014 20 04 2016 Piotr Spytek O...

Page 3: ...t Supply Connection 5 Controls and Operational Features 5 User Panel 6 Welding Process Change 7 The assignment of the weld program to the user memory 8 Welding Parameters 8 Crater 8 Wave Controls 9 Se...

Page 4: ...g Current Range Peak Open Circuit Voltage 5 500A 113Vdc or Vac peak DIMENSION Weight Height Width Length 14 8 kg 380 mm 220 mm 590 mm WIRE FEED SPEED RANGE WIRE DIAMETER WFS Range Drive Rolls Drive ro...

Page 5: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Page 6: ...l electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the elect...

Page 7: ...anufacturer reserves the right to make changes and or improvements in design without upgrade at the same time the operator s manual Introduction PF 22 is digital wire feeder which has been designed to...

Page 8: ...t This connector allows connection Remote Control See Accessories chapter 5 Output Socket for the Welding Circuit For connecting an electrode holder with lead 6 User Panel see the section dedicated 7...

Page 9: ...pts Readi Reel type spools onto included spindle adapter 18 Wire Drive 4 Roll wire drive WARNING The wire drive door has to be completely closed during welding WARNING Not use handle to move the machi...

Page 10: ...lding parameters Crater Wave Controls 28 LED Indicator Indicates that the Settings and Configuration Menu is activated 29 Left Button Enables Checking the program number assigned to active memory To c...

Page 11: ...ater Procedure controls the WFS value in ampere units and Volts Trim for a specified time at the end of the weld after the trigger is released During the Crater time the machine will ramp up or down f...

Page 12: ...The Menu cannot be accessed if the system is welding or if there is a fault status LED is not solid green Parameter Selection Mode the Parameter Name on the Left Display 19 blinking Parameter Change V...

Page 13: ...he Welding Parameters Advanced Level advanced menu configure device menu Note The availability parameters 19 in the Setting and Configuration Menu depend on the selected welding program welding proces...

Page 14: ...after the welding output turns off Factory default Postflow Time is set at 2 5 seconds Adjust range from 0 seconds to 25 seconds Spot Timer adjusts the time welding will continue even if the trigger i...

Page 15: ...tomatically TIG Use this setting while TIG welding with a foot or hand current control device Amptrol While TIG welding the upper left Control on the User Interface sets the maximum current obtained w...

Page 16: ...hange is not possible Display Workpoint as Amps Option determines how workpoint is displayed No factory default the workpoint is displayed in the format defined in the weld set Yes all workpoint value...

Page 17: ...Test Modes On the Right display is shown LOAD Use the Right Button to confirm the selection On the Right display is shown DONE Note After the device has been restarted the P099 is LOAD View Software V...

Page 18: ...Mode Select Panel all others Mode Select Panel settings are unlocked Wave Control Options Locked The Wave Control parameters on the Mode Select Panel are locked all others are unlocked Start End Wave...

Page 19: ...e SMAW welding program 1 2 or 4 Note The list of available programs depends on the power source Set the welding parameters The welding machine is now ready to weld By applying the principle of occupat...

Page 20: ...piece with the electrode and lifting it by a few millimeters contact ignition and lift ignition By applying the principle of occupational health and safety at welding welding can be begun For 3 progra...

Page 21: ...be ready to work with the power source Status LED 20 stops blinking and lights steady green light Insert the wire into the welding gun WARNING Keep the gun cable as straight as possible when loading e...

Page 22: ...the program had to be assigned to the user memory Note The list of available programs depends on the power source If it is needed the welding voltage can be adjusted by the Right Control 24 When the R...

Page 23: ...d 32 is the main control parameter As the Wire Feed Speed is adjusted the power source adjusts the waveform parameters to maintain good welding characteristics Trim 24 is used as a secondary control t...

Page 24: ...to 1 50 1 00 is the nominal setting Figure 14 Increasing the Trim value increases the arc length Decreasing the Trim value decreases the arc length Figure 15 When Trim is adjusted the power source aut...

Page 25: ...parts with poor fit up During STT welding sense lead has to be connected to the workpiece Welding STT in non synergic mode Manually can set Wire Feed Speed WFS 32 Burnback Time Run in WFS Preflow Tim...

Page 26: ...timArc Control OFF Medium Frequency and Width 3 UltimArc Control 10 0 High Frequency Focused Wire Spool Loading Wire spool type S300 and BS300 can be installed on the wire spool support without adapte...

Page 27: ...Make sure that the locking nut is tightened Wire Spool Type B300 Loading WARNING Turn the input power OFF at the welding power source before installation or changing a wire spool Figure 23 Turn the in...

Page 28: ...rew the locking nut of the sleeve Load the spooled wire on the sleeve such that the spool turns clockwise when the wire is fed into the wire feeder Make sure that the spindle brake pin 38 goes into th...

Page 29: ...the wire comes out of the threaded end Or the Cold Inch Gas Purge Switch 15 can be used keep in Cold Inch position until the wire comes out of the threaded end When trigger or the Cold Inch Gas Purge...

Page 30: ...Maintenance WARNING For any repair operations modifications or maintenance it is recommended to contact the nearest Technical Service Center or Lincoln Electric Repairs and modifications performed by...

Page 31: ...then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference Electrical Schematic Refer to the Spare Part manual supplied with the mac...

Page 32: ...KP14150 V09 11R ROLL KIT 0 9 1 1RT FI37 4PCS KP14150 V10 12R ROLL KIT 1 0 1 2RT FI37 4PCS ORANGE Wire Guides 0744 000 318R Wire Guide Set Blue 0 6 1 6 0744 000 319R Wire Guide Set Red 1 8 2 8 R 2013...

Page 33: ...English English 30 Connection Diagram K1412 1 2 K1412 1 3 K1412 1 6 K14110 1 PF22 K10348 PGW XXM 9 K10348 PG XXM K1034 PGW XXM K1034 PG XXM 9 K14110 1 PF22 POWER SOURCE...

Page 34: ...English English 31...

Page 35: ...English English 32...

Reviews: