Lincat Opus 800 OG8115/OP User, Installation And Servicing Instructions Download Page 1 | Manualshive

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IS 681 ECN 4301

Page 1 of 20

Opus 800 Vortech Gas Fryer

OG8115/OP

User, Installation and Servicing Instructions

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Summary of Contents for Opus 800 OG8115/OP

Page 1: ...IS 681 ECN 4301 Page 1 of 20 Opus 800 Vortech Gas Fryer OG8115 OP User Installation and Servicing Instructions ...

Page 2: ...ions carefully before using this product paying particular attention to all sections that carry warning symbols caution symbols and notices Ensure that these are understood at all times WARNING This symbol is used whenever there is a risk of personal injury CAUTION This symbol is used whenever there is a risk of damaging your Lincat product NOTE This symbol is used to provide additional informatio...

Page 3: ...s when manipulating or moving and lock castors when appliance is in position Oil should be filtered regularly Old oil has a reduced flashpoint and is more prone to surge boiling During operation parts may become hot avoid accidental contact Install a suitable fire extinguisher and fire blanket within reach of the appliance Disconnect from services before cleaning or servicing maintenance Do not us...

Page 4: ...al G20 I2H 2 10 m3 h 1 Gas rate Propane G31 I3P 1 57 kg h 1 Gas rate Butane G30 I3B P 1 60 kg h 1 Combustion Natural G20 I2H CO2 9 5 0 2 CO 20 PPM Combustion Propane G31 I3P CO2 10 5 0 2 CO 20 PPM Combustion Butane G30 I3B P CO2 11 0 0 2 CO 20 PPM Propane Orifice Ø5 1 mm Butane Orifice Ø4 7 mm Power rating watts 250 CHECK LIST OF ENCLOSURES Please ensure the following items are included with this ...

Page 5: ...f 20 A Knurled fastener B Power On C Burner On D Thermostat knob E Operating mode F Burner reset G Limit thermostat reset H Oil pump connection I Oil bucket J Drain valve handle K Drain valve lock L Coupling M Oil return lance ...

Page 6: ...ure less than 100mm from the appliance must be of non combustible materials Should a flexible hose be used the unit must be secured to the wall by the use of a chain ELECTRICAL SUPPLY AND CONNECTION If the supply cable is damaged it should be replaced by Lincat Ltd or other suitably qualified persons in order to avoid a hazard For safety regulations the plug or means of disconnection must always b...

Page 7: ... and drain any residual water into the oil drain tank Coat the base of the tank with a layer of oil Close the drain taps Empty oil drain tank dry thoroughly Place the stainless drain basket and filter bag into the drain tank Re fit oil drain tank back into the base of the fryer Fill the tank with oil to the lower level mark LIGHTING SEQUENCE Please ensure that the gas isolation valve for the appli...

Page 8: ...rain tank is pushed fully onto the oil inlet pipe Ensure the filter bag is within the filter bag frame and correctly aligned in the drain tank Ensure that the stainless drain basket is sitting in the filter bag Open the drain valve and allow the oil to drain Close the drain valve Connect the oil return lance to the quick release coupling To operate the pump set the Filter fryer mode toggle switch ...

Page 9: ...check Check that the gas supply is adequate without excessive pressure drop Ensure that the flue is clear and check the combustion with a calibrated instrument Check the operation of the high temperature limit thermostats The reset button is located on the front panel see diagram Replace the oring on the oil pick up pipe Check for correct alignment with the oil pump adjust if necessary Ensure all ...

Page 10: ...he fryer tank Undo the control panel see above Undo the gland assembly and withdraw the capillary and bulb Remove the drain valve handle Undo the four screws retaining the switch panel Undo the nut holding the limit stat to the switch plate Disconnect the wiring Reassemble in reverse order FLAME SENSOR IGNITER ELECTRODE AND LEADS Remove the drain valve handle Undo the four screws holding the switc...

Page 11: ... the PCB bracket Withdraw the PCB assembly then undo the M4 nuts to allow removal of the PCB Reassemble in reverse order AIR GAS RATIO VALVE Follow the instructions above for the removal of the right hand side panel Remove the fasteners holding the left hand side panel Remove the back panel Undo the four screws on the gas inlet flange taking care not to lose the o ring seal Undo the earth lead and...

Page 12: ...B or the metal fibre of the burner surface Discard the 16 hole burner gasket Before refitting the burner assembly check the mounting faces on the burner assembly and the combustion chamber are clean and smooth Refit the burner assembly using the new burner gasket provided and follow the illustration below showing the bolt tightening pattern Follow the complete pattern in three stages using a torqu...

Page 13: ...rode FZ401101 Drain valve LE37 Adjustable leg FZ214160 Oil return hose FZ101159 Filter bag FZ101143 Filter bag holder FZ101140 Stainless drain basket FZ214015 Suction pipe FZ214013 Pump motor SW34 Mode switch SW72 Pump switch Burner reset SW99 Rotary Switch HA78 Lid handle TI54 Electronic Timer Fryer will not heat up SPARE PARTS LIST FAULT FINDING Is the green neon illuminated on the front facia N...

Page 14: ...in the drain tank and is the drain tank pushed firmly in place Has the oil in the drain tank solidified No Remove the drain tank and heat the oil Clear the suction pipe and the return lance and retry Switch the unit into filter mode Is the oil suction pipe and the return lance clear of any blockage No Remove and clear the obstruction refit and retry Yes Yes No Correct and retry No Consult a qualif...

Page 15: ... the filter mode the oil fat must be in a liquid state Do not leave the oil fat to solidify in the drain tank aways return the oil fat to the fryer tank whilst it is in a liquid state When using solid oil fat remove the batter plate cut into small pieces and place approximately 8 kg into the base of the fryer tank When using semi solid oil fat evenly cover the base of the fryer tank to a minimum d...

Page 16: ...of oil will remain in the bottom of the oil bucket after the pump has stopped FILTERING THE OIL Prior to operating the filtration pump ensure that all the parts shown below are clean and free of debris Fit the filter bag onto the wire frame and correctly located in the drain bucket Check that the stainless basket is placed in the filter bag and that the suction pipe is positioned in the bracket as...

Page 17: ...th the orange dot at the top of the control dial Operate the drain valve lever and drain the oil into the drain bucket Connect one end of the hose to position L and the other end to the oil return pipe M Operate the pump and discharge the oil to a suitable container Remove the stainless drain basket filter bag and batter plate and place on a suitable drip tray Remove the back plate by turning the ...

Page 18: ...ARANTEE This unit carries a comprehensive UK mainland warranty The guarantee is in addition to and does not diminish your statutory or legal rights Contact Lincat for terms and conditions The guarantee does not cover Accidental damage misuse or use not in accordance with the manufacturer s instructions Consumable items such as filters glass bulbs slot toaster elements and door seals Damage due to ...

Page 19: ...IS 681 ECN 4301 Page 19 of 20 Notes ...

Page 20: ...IS 681 ECN 4301 Page 20 of 20 Notes ...

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