Lighthouse Worldwide Solutions REMOTE 1100 Operating Manual Download Page 1

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Summary of Contents for REMOTE 1100

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Page 3: ...Lighthouse Worldwide Solutions REMOTE 1100 1104 Airborne Particle Counter Operating Manual...

Page 4: ...o be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions The information contained herein is subject to change without notice Lighthouse Worldwide Solutions is...

Page 5: ...particular requirements for automatic and semi automatic laboratory equipment for analysis and other purposes LASER SAFETY IEC 60825 1 2014 Safety of Laser Products part 1 Equipment classification and...

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Page 7: ...ment 1 3 Chapter 2 Introduction Overview 2 1 Description 2 1 Terms Used 2 2 R1100 vs R1104 2 2 Accessories 2 2 Annual Calibration 2 2 REMOTE 1100 Specifications 2 3 REMOTE 1104 Specifications 2 4 Chap...

Page 8: ...4 Configuring with the Modbus Protocol 4 4 Setting the Real Time Clock 4 5 Changing the Default Instrument Parameters 4 5 Running the Instrument 4 7 MANUAL Counting Mode 4 8 AUTOMATIC Counting Mode 4...

Page 9: ...30007 30008 A 14 Valid Data in Channels 30073 30076 A 14 Data Type Registers A 15 Data Units Registers A 16 Appendix B Zero Count Test How to Run the Test B 1 Appendix C Limited Warranty Limitation O...

Page 10: ...Lighthouse REMOTE 1100 1104 Operating Manual t iv 248083363 1 Rev 4...

Page 11: ...ph like this and warns that doing something incorrectly could result in personal injury damage to the instrument or loss of data boldface Introduces or emphasizes a term Courier font Indicates command...

Page 12: ...Lighthouse REMOTE 1100 1104 Operating Manual ii 248083363 1 Rev 4...

Page 13: ...SER Safety Information This product is considered to be a Class 1 LASER product as defined by FDA 21 CFR 1040 10 when used under normal operation and maintenance Performing service on the internal sen...

Page 14: ...tempting to use under rated power source equipment can expose the instrument adjacent equipment and the user to dangerous shock and fire hazards Failure to meet the specifications as provided by Light...

Page 15: ...mbient air can result in inaccurate data Do NOT allow water solvents or other liquids to enter the instrument via the inlet tube the instrument will be damaged and the warranty voided Disposal of Inst...

Page 16: ...Lighthouse REMOTE 1100 1104 Operating Manual 1 4 248083363 1 Rev 4...

Page 17: ...ode light source and laser beam shaping optics to illuminate a cross section of the air flow path with a laser beam As particles move along the flow path they cross the laser beam and scatter light Th...

Page 18: ...strument and counter are used interchangeably to describe these instruments These terms are referring to the same thing R1100 vs R1104 The main difference between the two instruments is how they commu...

Page 19: ...O 21501 4 Communication Mode CEMS pulse output Data Storage 999 records rotating buffer Supporting Software Lighthouse Monitoring System LMS XChange Power Supply 50 60Hz 100 240VAC 1 5A output 24VDC 3...

Page 20: ...le per ISO 21501 4 Communication Modes RS 485 Modbus RS 232 Data Storage 999 records rotating buffer Supporting Software Lighthouse Monitoring System LMS XChange LMS Express LMS Express RT Power Suppl...

Page 21: ...mber Reference this number on all shipping documentation and purchase orders After receipt of the RMA number follow the shipping instructions below WARNING If the instrument is damaged during return s...

Page 22: ...s AC power cord is required replace only with a power supply or cord having as good as or better ratings than the items provided by Lighthouse Worldwide Solutions Attempting to use an under rated powe...

Page 23: ...while marking Refer to Figure 3 2 Figure 3 3 Drilling and Preparing Mounting Holes 3 Use an appropriate size drill to drill the anchor holes 4 Install the anchors and start button head screws but o n...

Page 24: ...ion after a couple of minutes Allow flow for several hours to purge instrument Operation Before relocating the counter power it OFF and reinstall the caps to prevent contamination of the LASER sensor...

Page 25: ...lue SAMPLING LED turns on when the instrument is counting Features The REMOTE 1100 and 1104 instruments have the following features 1 RS 485 and CEMS ports 2 DIP switch control for device addressing a...

Page 26: ...comes from the factory set as either CEMS 4 channel pulse mode or Modbus RS 485 8 channel The instrument cannot be reconfigured in the field to a different mode RS 232 ASCII Note order of nut and fer...

Page 27: ...and RS 485 connectivity To be clear the RS nomenclature Recommended Standard is a wiring standard and has nothing to do with the programming steps required to get a device to respond Figure 3 4 Instru...

Page 28: ...or office LANs For a detailed description of the Modbus registers and commands please refer to Supported Modbus Commands on page A 1 Attaching the R1104 to an RS 485 LAN requires attention to the topo...

Page 29: ...data accuracy Make sure that each REMOTE has a unique non zero address or a conflict will result and data will be lost The REMOTE complies with EIA s RS 485 standards Table 3 3 for distances and numb...

Page 30: ...A Receiver Input Voltage Range 7V to 12V Receiver Input Sensitivity 200mV Receiver Input Resistance Ohms 1 Standard Load for RS 485 12k Table 3 4 DIP Switch 1 8 Settings DIP Description Value 1 Binar...

Page 31: ...the REMOTE Use Table 3 5 and Table 3 6 to properly wire all three DB 15s Table 3 5 1st DB15 Connector 1st and 2nd Channel Pinouts First SIU Interface Connection DB15 Male Connector Channels 1 and 2 RE...

Page 32: ...ress Express RT or LMS XChange The data can be saved to an Excel xls file a CSV file or to an HTML file A real time system monitors the instrument counts on a minute by minute basis or for the length...

Page 33: ...e instrument s RS 485 port and RS 232 ASCII protocol This chapter contains information on how to program basic instrument functions to meet environment or system needs DIP Switches The DIP switches ar...

Page 34: ...h1 is ON the instrument address is set to 1 Table 4 2 details the addresses set by the DIP switches 1 5 Table 4 1 DIP Switch settings Position Description Setting 1 Binary Bit 0 OFF 0 ON 1 2 Binary Bi...

Page 35: ...0 12 1 0 1 1 0 13 0 1 1 1 0 14 1 1 1 1 0 15 0 0 0 0 1 16 1 0 0 0 1 17 0 1 0 0 1 18 1 1 0 0 1 19 0 0 1 0 1 20 1 0 1 0 1 21 0 1 1 0 1 22 1 1 1 0 1 23 0 0 0 1 1 24 1 0 0 1 1 25 0 1 0 1 1 26 1 1 0 1 1 27...

Page 36: ...85 Communications on page 3 8 for information about the LWS USB to RS 485 adapter and its use with the REMOTE 1104 Please contact a Lighthouse Sales Representative for this kit Configuring with the Mo...

Page 37: ...Delay The Location is set by writing an unsigned integer to register 40026 The range of values is from 0 to 999 Sample Time Hold Time and Initial Delay all use 2 registers a high word and a low word...

Page 38: ...al Delay high Works in conjunction with 40030 Number of seconds to wait before starting the first sample Max value is 359 999 which equals 99h 59m 59s 40030 unsigned integer Initial Delay low 40031 un...

Page 39: ...Control Locks out the instrument s user interface Can only change instrument parameters via Modbus 6 Enable Local Control Unlocks the instrument s user interface Instrument changes can be made at the...

Page 40: ...ime is effectively the time between a STOP and a START command After the last desired sample is taken send the following to stop the pump AUTOMATIC Counting Mode In Automatic counting mode the instrum...

Page 41: ...e to the REMOTE instrument 1 To keep the interior of the laser sensor clean remove any tubing from the air inlet and install the protective plastic cap supplied with the instrument If the optional dir...

Page 42: ...5 minutes and set a 10 second hold 6 Set Cycles to 10 so the instrument will take 10 five minute samples 7 If an average of more than one count per five minute sample is reported reset the instrument...

Page 43: ...is the broadcast address Supported Modbus Commands See www modbus org for documentation on how to use these commands Table A 1 Modbus Communications Settings Baud Rate 19200 Data Bits 8 Stop Bits 1 P...

Page 44: ...tus bit 0 RUNNING bit 1 SAMPLING bit 2 NEW DATA bit 3 DEVICE ERROR 40004 unsigned integer Firmware version Major version digits are hundreds Minor version digits are tens and ones For example 210 v2 1...

Page 45: ...he Universal Manifold and values 1 6 for the MiniManifold Controller moves the arm to that position on the manifold Value 0 moves arm to Home position 40027 unsigned integer Real Time Clock RTC high U...

Page 46: ...40039 unsigned integer Laser Reference Voltage millivolts 40040 unsigned integer View Volume Divide by 100 to get percentage For example 6550d 65 50 40041 ASCII string Flow Unit Defines unit as cfm l...

Page 47: ...the current status of the device Table A 4 Device Status Bit Description 0 RUNNING Set when a start command is executed remotely via Command 9 manual start or Command 11 instrument start or through t...

Page 48: ...Enable Local Control Unlocks the instrument s user interface Instrument changes can be made at the device itself or through Modbus 7 Turns local pump on if applicable Flow is regulated by an internal...

Page 49: ...le Stops pump if applicable Stops data collection 13 Set Real Time Clock Writes Data Set values from Registers 40035 40036 to the local Real Time Clock New time value is saved 192 Change BAUD to 19200...

Page 50: ...0 s enable register would be 43010 Data register 30016 s enable register would be 43016 Note Alarm Enable currently only works for Particle Channels The user can enable multiple particle channels for...

Page 51: ...unsigned int Enable for Particle Channel 5 low 43019 unsigned int Enable for Particle Channel 6 high 43020 unsigned int Enable for Particle Channel 6 low 43041 unsigned int Enable for Analog Channel...

Page 52: ...Note The table below shows the registers for an 8 channel particle counter Counters with less channels do not use the extra registers The smallest particle channel starts at the xxx09 position The th...

Page 53: ...nel 4 low 45017 unsigned int Threshold for Particle Channel 5 high 45018 unsigned int Threshold for Particle Channel 5 low 45019 unsigned int Threshold for Particle Channel 6 high 45020 unsigned int T...

Page 54: ...el returns garbage See the Data Enable Registers section of this document for details on how to record data from active channels This entire series of registers represents one data record in the devic...

Page 55: ...0019 unsigned integer Particle Channel 6 high 30020 unsigned integer Particle Channel 6 low 30041 IEEE Float Analog Channel 1 high 30042 IEEE Float Analog Channel 1 low 30043 IEEE Float Analog Channel...

Page 56: ...the Device Status Word are flagged to indicate particular conditions of the currently indexed data record If multiple states occur the bits are added together For example a Flow Alert and a Particle O...

Page 57: ...reshold Threshold High Registers 45xxx series based on alarm mode Data Type Registers Note All data records have the same data types assigned to them The user does not have to read the data type regis...

Page 58: ...gisters The 42xxx register series identifies the units used by data items in the Table A 13 Data Types String Description TIME Timestamp STIM Sample Time SVOL Sample Volume LOC Location STAT Status TE...

Page 59: ...rved for future use NOTE This register bank is obsolete and is maintained for backward compatibility Table A 15 Data Units Units Description Units Description Count For Particles ft m Feet per minute...

Page 60: ...Lighthouse REMOTE 1100 1104 Operating Manual A 18 248083363 1 Rev 4...

Page 61: ...ER to warm up and the instrument to purge any residual particles inside 5 Configure the unit to sample for 5 minutes with a 10 second HOLD time 6 Allow the instrument to perform 6 five minute samples...

Page 62: ...Lighthouse REMOTE 1100 1104 Operating Manual B 2 248083363 1 Rev 4...

Page 63: ...ll warranties and remedies granted under this Section may at LWS s option be terminated C THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS WARRANTIES AND COVENANTS EXPRESS...

Page 64: ...Lighthouse REMOTE 1100 1104 Operating Manual C 2 248083363 1 Rev 4...

Page 65: ...Communications Settings A 1 Configuring with MODBUS Protocol 4 4 Connecting SIU Interface Connector 3 12 Connections 3 5 Counting Efficiency 2 3 2 4 D Data 3 12 Data loss 3 9 Data Output Mode Options...

Page 66: ...Mode 4 8 Commands for Running Instrument 4 7 Instrument Run Commands 4 7 MANUAL Counting Mode 4 8 MODBUS Protocol 4 1 Configuring with 4 4 N Network address 3 9 Non zero address 3 9 Nut and ferrule k...

Page 67: ...opology 3 8 Storage Temp RH 2 3 2 4 Supported MODBUS Commands A 1 Supporting Software 2 3 2 4 T Text conventions 1 i Threshold Setup Registers A 10 Setting the Alarm Threshold Value A 11 Topology Hub...

Page 68: ...Lighthouse REMOTE 1100 1104 Operating Manual I 4 248083363 1 Rev 4...

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