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Leuze BCL 40, Technical Description

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Leuze

electronic

Bar Code Reader BCL 40 
with Integrated Decoder
Connector Unit MA 10

 Technical Description

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for BCL 40

Page 1: ...Leuze electronic Bar Code Reader BCL 40 with Integrated Decoder Connector Unit MA 10 Technical Description Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Page 2: ...cation or reproduction in any form may only be carried out with the expressed written consent of Leuze electronic GmbH Co We reserve the right to make changes for the technical improvement of the prod...

Page 3: ...Technical Data BCL 40 Standard Version 16 4 2 Technical Data BCL 40 with Heating 17 4 3 Technical Data MA 10 18 4 4 Dimensioned drawings 19 4 5 Optical Data 20 4 5 1 Type overview 21 4 5 2 Sweep princ...

Page 4: ...ndling 61 9 Communicating with the Device 62 9 1 Installation of the BCL Configuration Tool software 62 9 2 Graphic configuration using the BCL Configuration Tool software 63 9 2 1 Code menu 64 9 2 2...

Page 5: ...stand alone 31 Figure 6 3 Mounting example for the combined BCL 40 MA 10 unit 32 Figure 6 4 Mounting examples for the BCL 40 and MA 10 mounted independently 33 Figure 6 5 Minimum space requirements f...

Page 6: ...9 5 Output menu 66 Figure 9 6 Control menu standard setting 67 Figure 9 7 Communication menu standard setting 68 Figure 9 8 Properties of the Communication menu standard setting 69 Figure 9 9 Referen...

Page 7: ...been assigned a number from 0 to 127 This number is usually displayed in decimal format but can also be displayed in hex adecimal or octal autoConfig The function integrated into the bar code reader...

Page 8: ...he data format of the bar code information output from the decoder Parameter set The data set which is permanently stored in the bar code reader and contains all of the device settings PD Programming...

Page 9: ...ion for output of status or event messages e g after a failed read Teach In Programming a reference code using an example bar code 1 3 Declaration of Conformity The bar code readers BCL 40 and the con...

Page 10: ...d for automatic object recognition The connector and interface unit MA 10 simplifies the connection of the bar code reader of type BCL 40 and adapts to various host interfaces Connection to other bar...

Page 11: ...ion Access to or changes on the device except where expressly described in this operating manual is not authorised Safety Regulations Observe the locally applicable legal regulations and the rules of...

Page 12: ...ccurs between the separately mounted technical unit and the scanner housing In addition the front cover of the device is heated preventing the forma tion of condensation which would affect the reading...

Page 13: ...utoConfig function 3 2 3 Modular Concept BCL 40 Stand alone The bar code reader BCL 40 can be operated as an individual stand alone device Electrical connection of the power supply interface and switc...

Page 14: ...ch network device declared as a slave maintains a device address which is set in the respective MA 10 with a coding switch If the reader unit is exchanged BCL the device address and all settings in th...

Page 15: ...k connection is simply passed through to the next slave Interface modules Shielded twisted pair conductors should be used for the multiNet This allows a total network length of up to 1200m Connection...

Page 16: ...L 40 device construction Figure 3 3 BCL 40 device construction Reading window 4 fastening threads M4 on the rear of the device 15 pin sub D connector on the underside of the unit Dovetail fastening gr...

Page 17: ...RS 422 All modules are galvanically isolated i e they are EMC interference protected and immune to differences in voltage potentials across long cable lengths Notice Only the type MA 10 100 can be use...

Page 18: ...scanner distance 65mm at 500mm scanner distance 95mm at 800mm scanner distance Single line S 1 line Optical window glass with scratch resistant Indium coating Laser safety class 2 Code types 2 5 Inte...

Page 19: ...cast aluminium Environmental data Ambient temperature operation storage 0 C 40 C 20 C 60 C Air humidity max 90 rel humidity non condensing Vibration IEC 68 2 6 Shock IEC 68 2 27 EMC IEC 801 Optical Da...

Page 20: ...RS 232 internal 9 pin Sub D plug male Inputs outputs 2 switched inputs galvanically isolated with supply voltage terminal for sen sors 12 36VDC AC insulation voltage 500V 2 switched outputs can be op...

Page 21: ...4 4 Dimensioned drawings Figure 4 1 Dimensioned drawing BCL 40 Figure 4 2 Dimensioned drawing MA 10 80 90 110 120 43 M 4x6 4x Rear view Plan view 130 10 22 5 78 70 90 116 M 4 4x Rear view Plan view Bu...

Page 22: ...bel take into account the different reading characteristics of the scanner with various bar code modules For different reading tasks the BCL 40 is available in various versions both as a raster scanne...

Page 23: ...d over 8 lines per scan i e the scanning rate per raster line is 1 8 the total scanning rate Model Range mm Module resolution mm Scanning rate scan s Scanner type Sweep principle Part No BCL 40 R1 N 1...

Page 24: ...verview Optic N Zero to very short scanning ranges for very small modules Optic M Zero to short scanning ranges for small to middle sized modules Optic F Zero to short scanning ranges for small to mid...

Page 25: ...optic variants N and M 60 50 40 30 20 10 0 10 20 30 40 50 60 20 40 60 80 100 m 0 2 m 0 127 125 100 75 50 25 0 25 50 75 100 125 20 40 60 80 100 120 140 160 180 200 220 240 260 m 0 3 m 0 5 BCL 40 R1 N1...

Page 26: ...75 50 25 0 25 50 75 100 125 50 100 150 200 250 300 350 400 450 500 m 0 5 m 0 3 m 0 8 125 100 75 50 25 0 25 50 75 100 125 100 200 300 400 500 600 700 m 0 5 m 0 7 BCL 40 R1 F100 and BCL 40 S F100 BCL 4...

Page 27: ...c variants M and L 80 60 40 20 0 20 40 60 80 20 40 60 80 100 120 140 160 180 200 220 240 m 0 5 m 0 3 125 75 25 25 75 125 200 250 300 350 400 450 500 550 600 650 700 m 0 5 m 0 7 Notice All data in mm m...

Page 28: ...curves BCL 40 with heating optic variant F 125 100 75 50 25 0 25 50 75 100 125 50 100 150 200 250 300 350 400 450 500 m 0 5 m 0 8 Notice All data in mm m module width BCL 40 R1 F100 H and BCL 40 S F10...

Page 29: ...500 29678 Raster scanner with N optics BCL 40 S N 100 500 29679 Line scanner with N optics BCL 40 R1 M 100 500 26111 Raster scanner with M optics BCL 40 S M 100 500 28920 Line scanner with M optics B...

Page 30: ...5 2 Mounting device BT 57 Symbol Order No Short Description BT 56 500 27375 Mounting kit with dovetail for mounting on round rods 16 20mm BT 57 500 27167 Mounting kit suitable for ITEM MB system Clamp...

Page 31: ...ption KB 040 3000 500 26658 5 conductor connection cable BCL 40 MA 10 Sub D plug and socket length 3m KB 040 6000 500 29381 as above length 6m KB 040 10000 500 29382 as above length 10m KB 040 3000 B...

Page 32: ...e and model as indicated on the nameplate accessories operating manual Name plates Figure 6 1 Device nameplates MA 10 and BCL 40 Save the original packaging for later storage or shipping If you have a...

Page 33: ...sories Order Designation Mounting the BCL 40 There are two basic types of mounting arrangements for the BCL 40 using the dovetail groove and the corresponding mounting accessories see figure 6 2 using...

Page 34: ...ree basic mounting arrangements for the BCL 40 MA 10 unit using the dovetail groove of the BCL 40 or the MA 10 and the corresponding mount ing accessories using the two upper fastening threads on the...

Page 35: ...ck side of the MA 10 must be easily seen Figure 6 4 Mounting examples for the BCL 40 and MA 10 mounted independently You can mount the individual devices in the following way as already described abov...

Page 36: ...high gloss labels or labels made from thermopaper are not used The minimum reading distance of a bar code scanner is often decisive when using label or packaging machines due to the proximity of the s...

Page 37: ...the required environmental conditions humidity temperature possible soiling of the reading window due to liquids abrasion by boxes or packaging material residues lowest possible chance of damage to t...

Page 38: ...ain With its high scan rate of 1200 scans s the BCL 40 is particularly well suited for use with high speed conveyor belts Optical sensor BCL 40 Connection cable BCL 40 MA 10 Connection cable MA 10 opt...

Page 39: ...nly be carried out by a qualified electrician The power supply unit used to power the BCL 40 and MA 10 must have protected electrical separation by way of a safety transformer with double insulation a...

Page 40: ...15 pin Sub D plug the device only has a protection class of IP 54 in stead of IP 65 Therefore use the original Leuze cable from the accessories list These cables are fitted with a seal so that protect...

Page 41: ...sert a resistor R 220 W 0 25W here if the de vice is the last subscriber on the RS 485 data line Do not use a resistor if the RS 485 line continues Operating mode 1 GND 9 Sensor 1B 2 Sensor 1A 10 NC 3...

Page 42: ...MA 10 is connected without MA 10 service interface standard protocol Pin 6 MODE_F RS 232 open RS 485 connect with MODE_S Pin 7 reserved must not be used Pin 8 V_IN supply voltage 18 36VDC Pin 9 Sensor...

Page 43: ...on cable carefully press down the two latches of the ribbon cable plug at the same time as shown in figure 6 10 of The cable is now free in figure 6 10 and the half with the electronics and the connec...

Page 44: ...or RS 422 The terminal designations are printed on the module Figure 6 12 Position of the connections for the MA 10 The clamp is opened by depressing the orange coloured clamping lever The wire can t...

Page 45: ...are used depending on the type of interface MA 10 100 RS 485 interface MA 10 110 RS 232 interface MA 10 120 TTY interface MA 10 130 RS 422 interface RS 232 RS 422 Terminal Signal Terminal Signal 1 RX...

Page 46: ...erface The wiring for RTS and CTS must only be connected if RTS CTS hardware handshake is used RS485 485A 1 485A 2 485B 3 485B 4 GND 5 GN D 6 1 2 3 4 5 6 485A 485B GND 485A 485B GND Host Shield Host i...

Page 47: ...ng the TTY interface The active subscriber is the one which supplies the current 20mA Switching between active passive on the host interface card is carried out using two jumper pairs independent for...

Page 48: ...Connecting the MA 10 to a RS 422 Host The additional pins are uniformly assigned for all MA 10 models and are described below Switching inputs 1 and 2 Switching inputs The MA 10 has two galvanically i...

Page 49: ...ut 2 connection B 9 SE1_A switching input 1 connection A 10 SE1_B switching input 1 connection B 11 VDD_SE supply voltage switching input equal to V_IN device 12 GND_SE supply voltage switching input...

Page 50: ..._SA V_IN GND_SA GND_IN Figure 6 20 Position of the solder jumpers JL5 and JL6 Terminal Signal Function 13 SA2 Switching output 2 14 SA1 Switch 1 15 VDD_SA external voltage supply for switched output 5...

Page 51: ...minals for the switching outputs are red SMD LEDs that illuminate when the respective switching output is in the HI state log 1 Please note that the event which sets the switching outputs must be set...

Page 52: ...N Operating voltage 18 36VDC 19 GND_IN Operating voltage 0VDC 20 GND_IN Operating voltage 0VDC 21 PE Protective earth grounding 22 PE Protective earth grounding Connection Interface Max wire length Sh...

Page 53: ...ter set is loaded DIP switch 2 autoConfig and parallel connected jump er ON autoConfig function activated OFF autoConfig function deactivated Data logging jumper for the interface terminal Jumper abov...

Page 54: ...start will be carried out This will reini tialise both devices and depending on the DIP switch setting ParaDefault will either load the customer specific parameter set or the factory default parameter...

Page 55: ...can be checked e g proper functioning of the laser see chapter 9 Communicating with the Device Problems Should problems occur during device commissioning refer first to chapter 8 2 Should a problem pe...

Page 56: ...manently stored in the ROM of the BCL 40 The parameter set with the default settings is loaded into the memory of the BCL 40 the first time the device is commissioned after delivery after a cold start...

Page 57: ...eter set is loaded into the memory of the BCL 40 each time the supply voltage is connected after a warm start reset as well as a software reset Figure 7 2 Block diagram storage concept for parameter s...

Page 58: ...meters of the BCL 40 The connection is made using a crossed RS 232 connection cable that establishes the RxD TxD and GND connections A hardware hand shake via RTS CTS is not supported at the service i...

Page 59: ...the required device parameters see chapter 5 Accessories Order Designation 7 3 3 Setting Parameters Offline Setting parameters The parameters are programmed on a PC without direct connection to the B...

Page 60: ...a data terminal The detection of the desired bar code s can be checked on the terminal Manual or Online activation The autoConfig function is activated on the MA 10 using DIP switch 2 see figure 7 1 f...

Page 61: ...switched input SE1 while the autoConfig function is active is taken as the new normal state for this switched input This corresponds to the function Inversion in the submenu Switched Inputs and Output...

Page 62: ...ng the Power On function test RDY illuminates when the devices are ready ERR illuminates if a hardware error is encountered after the initialisation phase or in the case of a serious software error RD...

Page 63: ...ed via the host interface or the terminal interface Types of errors Errors are divided up into the following types Warnings Serious errors Warnings Warnings indicate temporary operating faults which d...

Page 64: ...software 9 1 Installation of the BCL Configuration Tool software Place the installation CD in your CD drive Call up the installation file e g Setup exe The following window appears Installation window...

Page 65: ...ollow the installation routine For further details please refer to online help of the BCL Configuration Tool software 9 2 Graphic configuration using the BCL Configuration Tool software In the followi...

Page 66: ...al order Code1 Code2 Element number In the field Element number up to 3 element entries may be entered An area is represented by a dashed line e g 4 40 digits With 2 or 3 different element entries by...

Page 67: ...ar code must have a quiet zone which is 10x as wide as the module of the bar code Ex for a code having a module of 0 5mm 5mm blank space must be present at both the left and right of the code By defau...

Page 68: ...appended directly to the code data All labels in one message If this item is activated all read codes are sent together with the output header in a complete message The structure of this message strin...

Page 69: ...s the charac ter This character can be changed only via the tree structure Decode delay time This point is usually used only for test purposes After the time set here has passed the scanner automatica...

Page 70: ...Leuze multiNet no changes may be made here The scanner automatically sets itself to the multiNet protocol After equal scans reach If this item is activated the read result is output immediately after...

Page 71: ...perties Figure 9 8 Properties of the Communication menu standard setting Here the frame format prefix postfix the address mode as well as a BCC mode can be set Attention During Leuze multiNet operatio...

Page 72: ...ll be set to By comparison of reference code X in the Switch menu One way to store the reference code is to enter it manually in this menu Other possibilities of the reference code teach in see chapte...

Page 73: ...40 is operated without a MA10 or MA30 connector unit only switching input 1 is available Option Explanation Enabled Switching input enabled or disabled Invert Here the input level can be inverted Debo...

Page 74: ...he switching of the switch ing output here Multiple events can also be simultaneously activated Deactivation Shown here is the event which results in the switching output being reset if the set pulse...

Page 75: ...evice call up error messages call up statistical device information internally copy and test parameter sets activate and test system components control decode reading gate read write copy parameters c...

Page 76: ...cknowledge ment BCL 40 V 50 09 22 06 97 MA 10 only when a V 01 07 MA 10 connector unit is installed The device type appears in the first line followed by the software version number and date The devic...

Page 77: ...tivates or deactivates the autoConfig function Certain label reading parameters are programmed automatically in the setup by the labels which are read while the autoConfig function is active Parameter...

Page 78: ...he serial interface The data are saved in the parameter set according to their input under reference code 1 or 2 and stored in the working buffer for further processing Parameter RSyxxzzzzzzzz y x and...

Page 79: ...etup Parameter no Acknowledge ment xxyyzzzzzz The acknowledgement is the same as that of the autoConfig function Command Description Activates decoding sensor input 1 A signal can be simulated on sens...

Page 80: ...the definition of reference code 1 sensor input 2 A signal can be simulated on sensor input 2 with this command Parameter no Acknowledge ment no Command DL Description The command controls or tests t...

Page 81: ...n mirror wheel drive motor Parameter no Acknowledge ment DMSxxxxx Description xxxxx is the current rotary frequency of the motor in revolutions per minute Command DUV Description Returns the supply vo...

Page 82: ...cknowledgement ST08XXXXX XXXXX the number of sent commands via the interface that have received negative acknowledgement ST09XXXXX XXXXX the number of correctly received commands via the host ST10XXXX...

Page 83: ...rameter 0 tests the current parameter set 1 tests the customer specific parameter set MA 10 only Acknowledge ment Psx x Status 0 valid parameter set 1 invalid message 2 invalid message length 3 invali...

Page 84: ...ter set with factory default settings Example PC20 Reset to factory default settings BCL 40 with MA 10 0 Current parameter set 1 customer specific parameter set 2 parameter set with factory default se...

Page 85: ...window of the BCL 40 with a soft cloth Notice Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device 10 2 Repairs Servicing Repairs to the device must only be carrie...

Page 86: ...GE RETURN Carriage return SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 1...

Page 87: ...43 2B 53 PLUS Plus sign 44 2C 54 COMMA Comma 45 2D 55 HYPHEN MINUS Hyphen 46 2E 56 PERIOD DECIMAL Period 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3...

Page 88: ...82 52 122 R Capital letter S 83 53 123 S Capital letter T 84 54 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter...

Page 89: ...er p 112 70 160 p Lower case letter q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter...

Page 90: ...ul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 C...

Page 91: ...46BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128...

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