Leuze 50143209 Original Operating Instructions Download Page 1

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We reserve the right to make technical changes

EN • 2020-09-23 • 50144269

Original operating instructions

BCL 208i

Bar code reader

Summary of Contents for 50143209

Page 1: ...We reserve the right to make technical changes EN 2020 09 23 50144269 Original operating instructions BCL 208i Bar code reader...

Page 2: ...2020 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 www leuze com info leuze com Leuze electronic GmbH Co KG BCL 208i 2...

Page 3: ...ce characteristics 14 4 3 Device construction 16 4 4 Display elements 16 4 5 Reading techniques 18 4 5 1 Line scanner single line 18 4 5 2 Raster scanner raster line 19 4 6 Fieldbus systems 19 4 6 1 E...

Page 4: ...41 9 1 Overview of commands and parameters 41 9 2 General online commands 41 9 3 Online commands for system control 47 9 4 Online commands for configuration of switching inputs outputs 48 9 5 Online c...

Page 5: ...if the measures for danger avoidance are not followed WARNING Signal word for serious injury Indicates dangers that may result in severe or fatal injury if the measures for danger avoidance are not fo...

Page 6: ...EN European standard FE Functional earth IP address Network address which is based on the Internet Protocol IP MAC address Media Access Control Address hardware address of a device in the network PEL...

Page 7: ...y operate the device in accordance with its intended use Leuze electronic GmbH Co KG is not liable for damages caused by improper use Read these operating instructions before commissioning the device...

Page 8: ...ntion regulations DGUV German Social Accident Insurance provision 3 e g electrician foreman In other countries there are re spective regulations that must be observed 2 4 Disclaimer Leuze electronic G...

Page 9: ...ssing and the conveyor belt speed there is sufficient time to e g initiate sorting operations on the basis of the read data The display elements such as LEDs should be highly visible For configuring a...

Page 10: ...now set the communication parameters of the BCL 208i Make the necessary settings via the webConfig tool see chapter 8 Starting up the device Configuration 3 4 1 Manually setting the IP address Set the...

Page 11: ...ation partner Port number of the communication partner The corresponding adjustment options can be found in the webConfig tool Configuration Control Host Ethernet UDP TCP IP Activate the TCP IP protoc...

Page 12: ...fig tool Configuration Device Switching inputs outputs 3 6 Starting the device Connect the 18 30 V DC supply voltage typically 24 V DC The BCL 208i starts up the PWR NET and LINK LEDs indicate the ope...

Page 13: ...ng are released Only the 2 5 Interleaved code type is limited to 10 digits of code content If a code is moved through the reading field the code content is decoded and forwarded to the superior system...

Page 14: ...freely programmable switching inputs outputs for the activation or signaling of states Automatic monitoring of the read quality with autoControl Automatic recognition and setting of the bar code type...

Page 15: ...the read ing field This opens a time window reading gate in the bar code reader for the read process during which the bar code reader has time to detect and decode a bar code In the basic setting trig...

Page 16: ...2 Indicator LEDs 3 4 mounting threads on the rear of the device 4 Connection cable 5 Dovetail mounting Fig 4 2 Device construction BCL 200i Line scanner with deflecting mirror 4 4 Display elements Loc...

Page 17: ...ht Service mode Bar code reading possible No data on the host interface Red Flashing Device ok warning set Bar code reading possible Temporary operating fault Continuous light Device error parameter e...

Page 18: ...ct the entire bar code is automatically transported through the scan line The integrated code reconstruction technology permits twisting of the bar code tilt angle within certain lim its These are dep...

Page 19: ...plication of the raster scanner With the bars of the bar code arranged perpendicular with respect to the conveying direction picket fence arrangement With bar codes with low height displacement With v...

Page 20: ...7 Starting up the device Leuze webConfig tool 4 6 2 Ethernet star topology The BCL 208i can be operated as a single device stand alone with an individual IP address in a star topology The IP address...

Page 21: ...rs 4 8 Reference codes The bar code reader offers the possibility of storing one or two reference codes It is possible to store the reference codes via the webConfig tool or via online commands The ba...

Page 22: ...ls 5 2 Mounting The bar code reader can be mounted in the following ways Mounting with four M4x5 screws on the rear side of the housing Mounting with mounting devices on the fastening groove on one si...

Page 23: ...ckaging material residues Ensure that there is the lowest possible chance of damage to the bar code reader by me chanical collision or jammed parts Avoid possible ambient light influence no direct sun...

Page 24: ...e of incidence of 15 of the laser to the label has already been integrated in the deflecting mirror so that the bar code reader can be installed parallel to the bar code rear housing wall Mount the ba...

Page 25: ...of inclination Pitch Angle of rotation skew Fig 5 2 Reading angle for the line scanner In order to avoid total reflection the angle of rotation skew should be greater than 10 5 4 Cleaning Clean the g...

Page 26: ...rth is connected properly If faults cannot be rectified take the device out of operation and protect it from accidentally being started CAUTION UL applications For UL applications use is only permitte...

Page 27: ...IO pin assignment Pin Designation Assignment 1 VIN Positive supply voltage 18 30 V DC 2 SWI1 Configurable switching input 1 3 GNDIN Negative supply voltage 0 V DC 4 SWO2 Configurable switching output...

Page 28: ...u toConfig The switching output can be used to signal the state of the bar code reader and to implement external functions independent of the superior control The switching input output is configured...

Page 29: ...d switching output is short circuit proof Do not load the respective switching out put of the bar code reader with more than 60 mA at 18 30 V DC in normal operation 6 2 HOST Ethernet cable assignments...

Page 30: ...ned as shielded cable max 100 m Pin M12 Designation Pin core color RJ 45 1 TD 1 yellow 2 RD 3 white 3 TD 2 orange 4 RD 6 blue NOTICE Self configured cables with Ethernet interface Ensure adequate shie...

Page 31: ...et switch 2 Bar code reader of the BCL 200i series 3 Other network participants 4 Host interface PC control Fig 6 7 Ethernet in a star topology Ethernet wiring A Cat 5 Ethernet cable should be used fo...

Page 32: ...e webConfig tool Monitor Min resolution 1280 x 800 pixels or higher Internet browser Recommended is a current version of Mozilla Firefox Google Chrome Microsoft Edge NOTICE Other Internet browsers are...

Page 33: ...nment of the bar code reader Manually starting of read processes The results of the read processes are displayed immediately As a result this menu item can be used to determine the optimum installatio...

Page 34: ...nfiguration of data output header trailer reference code etc Communication Configuration of the host interface Device Configuration of the switching inputs and outputs NOTICE A description containing...

Page 35: ...ndependent of the topology in which the BCL 208i is operated 8 2 1 Manually setting the IP address If you would like to directly access webConfig you must set the IP address manually Factory settings...

Page 36: ...art 8 2 2 Automatically setting the IP address Set the IP address automatically if a DHCP server assigns the IP addresses in the system Select the option to obtain the IP address automatically in the...

Page 37: ...stack must be informed by the user as to the local port of the device port number on which connection requests from a client application host system are to be received If there is a connection request...

Page 38: ...ined code types are decoded Further parameters can be set for each code type e g The code type symbology The number of digits Either the number of digits e g 10 12 24 or a range Interval mode and up t...

Page 39: ...lar for deactivating decoding These may be ac cessed via the Control submenu of the Configuration main menu You can Activate decoding automatically delayed Stop decoding after a maximum reading gate t...

Page 40: ...can store complete device configurations on data carriers and transfer them from these to the device This storage of configuration data is especially useful if you want to store basic configurations...

Page 41: ...ommand and the command parameter s Both small and capitalized letters can be used Example Command CA autoConfig function Parameter Activation Transmitted is CA Notation Commands command parameters and...

Page 42: ...own bar code and outputs number of digits code type and code in formation to the interface without storing the bar code in the parameter memory Parameter None Acknowledgment xx yyyy zzzzzz xx Code typ...

Page 43: ...res the decoded data in the current parameter set Acknowledgment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result co...

Page 44: ...e laser beam is used to display the reading quality Depending on how many read results could be extracted the du ration of the laser s OFF time increases If the reading quality is high the laser beam...

Page 45: ...nd stored in the working buffer for direct further processing Parameter RSyvxxzzzzzzzz y v x and z are placeholders variables for the actual input y Def reference code no 1 Code 1 2 Code 2 v Storage l...

Page 46: ...mmand RS After a bar code has been read it sends the result in the following format RCyvxxzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code...

Page 47: ...1 63 characters 9 3 Online commands for system control Activate sensor input Command Description The command activates configured decoding This command is used to activate the reading gate It remains...

Page 48: ...ed logic is taken into account e g inverted logic and a state of High corresponds to a voltage of 0 V at the switching out put Parameter OA Acknowledgment OA S1 a S2 a a State of the switching output...

Page 49: ...e used to restore the factory settings Parameter PC Source type Target type Source type Parameter data set that is to be copied unit dimensionless 0 Parameter data set in permanent memory 2 Default or...

Page 50: ...perating values in RAM Ad dress aaaa Relative address of the data within the data set four digit unit dimen sionless Data length bbbb Length of the parameter data to be transferred four digit unit len...

Page 51: ...set Comment The reply supplied by this command can e g be directly used for programming a de vice with factory settings whereby this device receives the same configuration as the device on which the...

Page 52: ...stored in RAM Status Mode of parameter processing unit dimensionless 0 No further parameters 1 Additional parameters follow Ad dress aaaa Relative address of the data within the data set four digit un...

Page 53: ...Status Mode of parameter processing without function here unit dimension less 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2...

Page 54: ...s Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device Maintenance Usually the bar code reader does not require any maintenance by the operator Repairs to the devic...

Page 55: ...activated Hardware error Check supply voltage Activate Ethernet host communication Contact Leuze customer service Service and support Red continuous light No communication Check interface Red flashing...

Page 56: ...repairs Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany What to do should servicing be required NOTICE Please use this chapter as a master copy should servicing be req...

Page 57: ...Optics resolution M optics 0 2 0 5 mm Reading distance reading field width See reading fields Code specifications Code types 2 5 Interleaved Code 39 Code 128 EAN 128 EAN UPC EAN Addendum Codabar Code...

Page 58: ...ments LEDs 3 LEDs for power PWR bus state NET and link state LINK Mechanical data Degree of protection IP65 Connection type Connected cable 0 9 m M12 connector 5 pin Connected cable 0 7 m M12 connecto...

Page 59: ...one should be at least 10 times the module but not less than 2 5 mm Fig 13 1 The most important characteristics of a bar code The range in which the bar code can be read by the bar code reader the so...

Page 60: ...inting contrast etc and may thus deviate from the reading fields specified here The origin of the read distance always refers to the front edge of the hous ing of the beam exit 1 2 1 Zero position 2 D...

Page 61: ...Medium Density 150 100 50 0 50 100 150 0 50 100 150 200 250 300 4 3 5 2 1 1 Reading distance mm 3 m 0 2 2 Reading field width mm 4 m 0 3 5 m 0 5 Fig 13 3 Medium Density reading field curve for line s...

Page 62: ...Technical data Leuze electronic GmbH Co KG BCL 208i 62 13 3 Dimensioned drawings B all dimensions in mm A Optical axis B Deflection angle of the laser beam 30 Fig 13 4 Dimensioned drawing of BCL 200i...

Page 63: ...NOTICE A list with all available device types can be found on the Leuze website at www leuze com 14 2 Type overview Tab 14 1 Type overview with Ethernet interface Type designation Description Part no...

Page 64: ...J45 length 2 m 50135080 KSS ET M12 4A RJ45 A P7 050 Ethernet interconnection cable to RJ45 length 5 m 50135081 KSS ET M12 4A RJ45 A P7 100 Ethernet interconnection cable to RJ45 length 10 m 50135082 K...

Page 65: ...ity Leuze electronic GmbH Co KG BCL 208i 65 15 EC Declaration of Conformity The bar code readers of the BCL 200i series have been developed and manufactured in accordance with the applicable European...

Page 66: ...DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device co...

Page 67: ...ber 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS E...

Page 68: ...5E 136 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 GRAVE ACCENT Grave accent a 97 61 141 a Lower case letter b 98 62 142 b Lower case letter c 99 63 143 c Lower case letter d 100...

Page 69: ...etter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter 123 7B 173 OPENING BRACE Opening brace 124 7C 174 VERTICAL LIN...

Page 70: ...CL 208i 70 16 2 Bar code sample Module 0 3 SC 2 SC 3 SC 0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Fig...

Page 71: ...GmbH Co KG BCL 208i 71 Module 0 5 Modul 0 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Fig 16 2 Bar cod...

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